Smipack FP6000 User manual

FP6000 - FP6000CS - FP8000CS
Automatic L-sealer wrapping machine
Use and maintenance manual
Translation from the original
Manual code: DM211386
Revision: 0

Rev. Date revision
002.09.2019

3
Summary
1 - MARKING AND LABELLING 7
1.1 EC Declaration of conformity (Directive 2006/42/EC - Annex IIA) . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Validity of marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 - GENERAL INFORMATION 9
2.1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Warranty and exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Predispositions by the customer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Referential standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 - DESCRIPTION OF THE MACHINE 11
3.1 Machine components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Description of the keys on the operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3.3 Description of electronic modules and inverter modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 Pneumatic system (applicable only for optional systems) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 - MANUAL STRUCTURE 17
4.1 Manual identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Documents provided with the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.3 Purpose of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4 Consulting the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.5 Method for manual updating in case of machine modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.6 Preservation of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.7 Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.8 Operators to whom the manual is addressed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.9 Symbols key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 - DATA AND TECHNICAL FEATURES 21
5.1 Features of the product to be packed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2 Features of the film and reel dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3 Film reel width calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.4 Noise level of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6 - MACHINE INSTALLATION 25
6.1 Features of the room of machine installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
6.2 Flooring of installation room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4
6.4 Moving and unpacking operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.5 Positioning and leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.6 Assembly carried out by user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.6.1 Assembly of film waste containment plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.6.2 Assembly of sheet metal protection on the machine outfeed . . . . . . . . . . . . . . . . . . . . . . . . 29
6.6.3 Assembly of light column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.6.4 Repositioning the operator panel arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.7 Electrical connection of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.8 Pneumatic connection of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.9 Modalities of use of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.10 Fine tuning operations and first start of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.11 Disassembly, demolition and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7 - USE OF THE MACHINE 35
7.1 Function description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.2 Prohibitions and precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.3 Intended use of the machine and not permitted uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.3.1 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.3.2 Infeeding / loading systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.3.3 Unloading system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.3.4 Non-permissible use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.4 Operator points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.5 Improper use of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.6 Safety devices adopted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.6.1 Fixed guards (1) or guards with key lock (2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.6.2 Doors magnetic sensors (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.6.3 Emergency button (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.6.4 Operating controls via software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.7 Safety pictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.8 Risk centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.9 Inevitable risks and dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.10 Individual protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8 - PREPARING THE MACHINE FOR USE 49
8.1 Height adjustment of film conformation squares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.2 Positioning the product guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.3 Positioning the infeed conveyor belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.4 Adjustment of reel-holder and unwinder unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.4.1 Positioning the film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.4.2 Inserting the film inside the unwinder unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.4.3 Adjustment of micro-perforators on the reel-holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.4.4 Adjustment of rod of separation of film edges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.4.5 Adjusting the film return roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.5 Positioning the film on the squares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

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8.6 Adjustment of film waste guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.7 Insertion of film inside drag and waste collection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.8 Adjustments to facilitate the packaging of low parcks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.9 Adjustment of position of squares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8.10 Operations required for each format change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
8.11 Problems caused by incorrect positioning of the film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9 - OPERATION AND USE 63
9.1 Description of operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.2 Display reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.3 Luminous signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.4 Turning the machine on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.5 Procedure to switch off the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.6 Access to the operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.7 Manual operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.8 Activating and stopping the packaging cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
9.9 Stopping the machine in an emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
9.10 Restart the machine after an emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9.11 Parameter saving mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9.12 Access to the reserved menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.13 Format parameters menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.14 Operator menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.15 Data display menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
9.16 Utility menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
9.17 System parameters (accessible only with the level 2 menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10 - CLEANING AND MAINTENANCE 105
10.1 General warnings and precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
10.2 Placing in maintenance status procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
10.3 Maintenance symbols key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
10.4 Check the main safety components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.4.1 Static verification of emergency circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.4.2 Checking interlocks of the doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.4.3 Checking the integrity of gas springs and hinges of the opening doors. . . . . . . . . . . . . . . 108
10.4.4 Checking the status of safety guards of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
10.5 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
10.6 Ordinary maintenance interventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
10.7 Scheduled maintenance interventions or replacement of components . . . . . . . . . . . . . . . . . . . . 114
11 - ANOMALIES AND FAULTS - SOLUTIONS 119
11.1 Error and message displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
(end manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

o

7
facsimile
1 - MARKING AND LABELLING
SMIPACK with headquarters in Via Piazzalunga 30 - San Giovanni Bianco - Bergamo (Italy)
declares to be the manufacturer of the machine object of this manual . This declaration is
performed by:
- EC Declaration of conformity
- CE Marking
- Use and maintenance manual
1.1 EC Declaration of conformity (Directive 2006/42/EC -
Annex IIA)
Company name and address of manufacturer of the machine:
SMIPACK S.p.A. - Via Piazzalunga 30, 24015 San Giovanni Bianco (BG) - ITALY
Tel. [phone] - Fax [phone]
Name and address of the company authorized to compile the technical documentation:
SMIPACK S.p.A. - Via Piazzalunga 30, 24015 San Giovanni Bianco (BG) - ITALY
We here by declare that the machine model FP6000-FP6000CS-FP8000CS
with the function of: Automatic L-sealer wrapping machine
complies with Directive 2006/42/EC and to provisions of law which transpose Directives
2014/30/EU (Electromagnetic compatibility) and 2014/35/EU (Low-voltage)
It also complies with the following harmonised standards:
• EN ISO 12100:2010
• EN ISO 13849-1:2016
• EN IEC 60204-1:2006
Giuseppe Nava
(Legal Representative)
San Giovanni Bianco, 27/08/2019

1 - Marking and labelling
8
1.2 CE Marking
A label placed on the electrical panel of the machine reports information about the marking.
1.3 Validity of marking
All risks connected and, therefore, all the safety features, guards and the possibilities of
intervention on the machine as a whole were analyzed and realized only for the specific
configurations described in this manual.
Based on these considerations, the machine is respectful of the rules as shown by affixing the
CE marking.

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2 - GENERAL INFORMATION
2.1 Preface
While thanking for choosing us, SMIPACK S.p.A. is pleased to welcome you among its large
range of customers, hoping that the use of this machine will fully satisfy you.
This manual can be used for the model FP6000-FP6000CS-FP8000CS It has been drawn up
to put you in conditions to be able to intervene on the various parts, and to understand the
various maintenance and intervention operations.
Before use the machine must be installed, assembled, levelled and connected to the power
supplies (electrical and pneumatic).
It is severely prohibited the reproduction or the disclosure to third parties (even partial) of this
use and maintenance manual worth the penalties provided by the laws in force.
2.2 Warranty and exclusion of liability
SMIPACK declines all liability deriving from:
- electrical and/or pneumatic supply defects;
- lack of maintenance;
- pollution external to the machine;
- unauthorised modifications and repairs;
- use of non-original spare parts;
- acts of God such as earthquakes, floods or fires.
The machine is shipped to the Customer ready to be installed, after it has passed all of the
foreseen tests and inspections in the factory, in compliance with legislation in force. The
warranty has a 365 day validity starting from the date of purchase. During the period covered
by warranty, SMIPACK commits itself to remove any faults or defects as long as periodical
maintenance is performed and original parts are always used. Expendable materials, parts
subject to normal wear or breakage, faults caused by atmospheric agents, transporting the
machine to an assistance centre and labour charges are excluded from the warranty. The
warranty is only valid for the original purchaser and only if the warranty certificate is properly
filled out in every part and sent within 20 days from the date of purchase. Repairs carried out
covered by the warranty do not interrupt or extend the warranty period.
The warranty will become void and invalid immediately in the following cases:
> improper use of the machine
> variation of process conditions
> unauthorised tampering by third parties
> failure to comply with that indicated in the instruction manual
> failure to use the manufacturer's original spare parts

2 - General information
10
2.3 Predispositions by the customer
Are provided by the customer:
• the predisposition of a suitable place according to local regulations in force governing
health and safety in the workplace.
• any possible building work.
• the machine positioning in a dry, clean and free of obstructions area. The operator and
maintenance staff must have a long area around the perimeter of the installation with a
minimum width of 1,5 m in which it is possible to perform the driving or maintenance
operations on the machine in safe mode.
• the electrical system predisposition to the feeding point of the machine. The electrical
system must be equipped with a earthing suitable to the power absorbed by the machine
and circuit-breakers upstream of the line according to current standards in the place of
installation.
• the set-up for the compressed air supply required for the operation of any optional machine
features. In this regard, the compressed air must be clean since the presence of impurities
contained in the air coming from the compressor and condensed humidity favour the wear
of the seals and of the relative sliding surfaces compromising the durability of the pneumatic
components.
2.4 Referential standards
For the design and construction of the machine were observed to the fulfilment the
requirements of safety the following standards:
European Directives applied to the equipment and/or the assembly:
• 2006/42/EC - Directive concerning the approximation of the laws of Member states relating
to machinery.
• 2014/35/EU - Directive concerning low voltage.
• 2014/30/EU - Directive concerning electromagnetic compatibility.
Technical standards applied to the equipment and/or the assembly:
• EN ISO 12100:2010 - Safety of machinery - General design principles - Risk assessment
and risk reduction.
• EN ISO 13849-1:2016 - Safety of machinery - Safety-related parts of control systems - Part
1: general principles for design.
• EN IEC 60204-1:2006 - Safety of machinery - Electrical equipment of machines - Part 1:
general rules.

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3 - DESCRIPTION OF THE MACHINE
The FP6000 - FP6000CS -
FP8000CS series is especially
recommended for bagging
individual packs or group of
products in a single package by
using centre-folded film thanks
to L-sealing made with a
sealing bar.
The machine can also be
supplied with the heat-shrink
tunnel to be installed in the
outfeed as shown in the figure.
3.1 Machine components
The main groups that make up the machine and to which reference will be made through the
manual are listed here below:
Fig. 3.1.1
1 - Infeed belt 6 - Film waste collection device
2 - Reel-holder 7 - Electrical panel
3 - Film conformer 8 - Master switch
4 - Sealing bar
5 - Outfeed belt

3 - Description of the machine
12
3.2 Description of the keys on the operator panel
3.3 Description of electronic modules and inverter modules
* “Center sealing“ is only included on models FP6000CS-FP8000CS
a - Display
b - START key
c - STOP key
d - Emergency
e - Selector
f - USB connection
For more information about the
operator panel controls and
operating procedures associated
with the machine's software see the
Chapter 9.
Inverter modules: Electronic modules:
INV. 1/2 - unwinder / infeed belt + center sealing* 1 - FLX MOD DIO 16
INV. 3/4 - sealing bar / outfeed belt 2 - FLX MOD CUS A1
INV. 5/6 - belt approach set-up / film dragging
Fig. 3.2.1
Fig. 3.3.1

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3.4 Electrical system
The electrical system is composed of:
- an electrical panel for system management;
- an operator interface on board machine;
- a series of junction boxes, electrical seats on board machine, wiring and cables.
It is manufactured according to IEC 60204-1 norm.
The electric cabinets are able to provide the protection of materials against external agents
(IP54 protection level). To access it insert the supplied key (to be assigned exclusively to
authorized personnel) in the latches placed on the frontal doors of each panel.
The list of electrical components and their wiring diagrams are attached to this manual
(SPARE PARTS LIST section).
Plate of identification and technical data
On the machine it is present a plate from which it
is possible to recover easily the data to be
communicated to the manufacturer in case of
problems or requests for spare parts etc. (ref. 1-
2-3-4). This plate also carries electrical technical
data for installation of the machine (ref. a-b-c-d).
1- Model
2- Serial number
3- Machine code
4- Year of manufacture
a- Nominal voltage
b- Nominal frequency
c- Nominal power
d- Nominal current
Fig. 3.4.1
Fig. 3.4.2

3 - Description of the machine
14
Electrical installation data
Install a circuit breaker on the machine power supply line which supports the values indicated
in the table.
3.5 Pneumatic system (applicable only for optional systems)
The list of pneumatic components and their wiring diagrams are attached to this manual
(SPARE PARTS LIST section).
It is very important that the compressed aire required for the operation of the components is
purified. Indeed the presence of impurities contained in the air coming from the compressor
and condensed humidity favour the wear of the seals and of the relative sliding surfaces
compromising the durability of the pneumatic components.
For air pressure regulation inside the pneumatic system, the machine is provided with an
appropriate module equipped with a lockable isolator, a pressure regulator, a filter and a
pressure gauge.
FP6000 - FP6000CS FP8000CS
Nominal
voltage
380÷415 V
(3PH+N+PE)
220÷240 V
(3PH+PE)
380÷415 V
(3PH+N+PE)
220÷240 V
(3PH+PE)
Nominal
frequency 50÷60 Hz 50÷60 Hz 50÷60 Hz 50÷60 Hz
Nominal
power 3350 W 3350 W 3950 W 3950 W
Nominal
current 14,5 A 14,5 A 17,5 A 17,5 A
Cross-section
of cable 2,5 mmq 2,5 mmq 2,5 mmq 2,5 mmq
1Lockable isolator
2Pressure regulator
3Ø10 supply
4Pressure gauge
5Filter
6Pressure switch
Fig. 3.5.1

15
Pneumatic system adjustements
In order to have air flow inside the pneumatic system, act on the isolator (1) and then turn the
knob of the regulator (2) checking the pressure gauge (4) to control the pressure level reached.
The machine also has a pressure switch installed on it located inside the electrical control
board which, in the event of an air shortage inside the system, indicates this anomaly on the
operator panel. Upon delivery the machine is calibrated to intervene when pressure drops
below the threshold of 4 bar (if you wish to modify calibration, consult the specific user manual
of the pressure switch). For connection, insert the air source in the infeed fitting (3) for a Ø10
mm tube.
The data for the pneumatic system are listed here below:
- Operating pressure: 6 bar
- Maximum impurity degree : 40 µm (solid particles), 0,5 PPM (liquid particles)
Fig. 3.5.2

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17
4 - MANUAL STRUCTURE
4.1 Manual identification
This manual must be preserved carefully for the entire life of the machine. The use and
maintenance manual is identified by DM211386 code.
4.2 Documents provided with the machine
- Use and maintenance manual
- Spare parts manual, wiring diagrams, pneumatic diagrams specific for each machine model.
4.3 Purpose of the Manual
This manual has the following objectives:
- provide operators, technicians and maintenance instructions required to operate under
conditions of maximum safety;
- place the user in a position to use the machine correctly and to keep it in good working
order.
The manual describes the machine control systems, the change format adjustments,
operation, maintenance, safety systems and accident prevention regulations deemed
necessary.
SMIPACK S.p.A. will not be held responsible for any failures, accidents or various
inconveniences occurred by the provisions contained in this user manual or caused by
modifications and installations of any unauthorized accessories.
4.4 Consulting the manual
Consultation of this manual is facilitated by the insertion, in the first pages, of a summary which
allows you to quickly locate the topics described.
Before carrying out any type of operation on the machine, you must carefully read this
manual and any attached documentation in order to avoid possible damage to the
machine, to persons or to objects.
This manual were compiled by SMIPACK S.p.A. in its original language and translated into
several languages starting from the original version in Italian. If contradictions arise caused by
the different language versions, reference must be made to the original version in italian.
4.5 Method for manual updating in case of machine
modifications
The descriptions and illustrations of this manual cannot be contested. SMIPACK S.p.A.
reserves the right (while maintaining the essential features) to modify these machines at any
time for their functional, commercial and aesthetic improvement without being obliged to
update previous manuals and production except for exceptional situations.

4 - Manual structure
18
Any updates or integrations of the manual will be considered an integral part of it. We would
like to thank you in advance for any suggestions which you would like to point out to us in order
to implement further improvement.
4.6 Preservation of the manual
The use and maintenance manual must be preserved carefully.
Do not remove, tear or rewrite parts of the use and maintenance manual.
Make sure that any amendment implemented is incorporated in the text.
4.7 Note
Any reproduction, even partial, of this manual is strictly forbidden, on pain of penalties provided
by laws in force.
4.8 Operators to whom the manual is addressed
First level plant conductor
Unqualified personnel able to carry out only simple tasks, like the running of the plant through
the use of commands on the push button control panels and operations during production with
the protections installed and active.
Second level plant conductor
Unqualified personnel but with greater experience and previously trained able to perform over
the tasks of the first level plant conductor, operations with protections deactivated only for the
change of format in MANUALE mode and restoring production following jamming of the
product transiting on the conveyors.
Mechanical operators
Qualified technician able to run the plant in normal conditions and to intervene on the
mechanical parts to carry out all adjustments, maintenance and repair interventions. He is not
usually enabled to intervene on powered electrical plants.
Electrical operators
Qualified technician able to run the plant in normal conditions. He is prepared for all electrical
adjustment, maintenance and repair interventions. He is able to work in the presence of
voltage inside the electrical panels and junction boxes.
Qualified technicians
Personnel of the Manufacturer's After-Sales Technical Assistance Centre or personnel
authorised by the manufacturer, properly trained for the interventions of extraordinary
maintenance, repairs and for complex operations.

19
4.9 Symbols key
For an easy reading of the manual were used some symbols of which below it gives the
meaning.
ATTENTION!
This indicates personal hazardous situations and suggests standards of
conduct.
WARNING!
This indicates situations of risk for the machine and/or for the product
being processed.
N.B.!
Provides important indications to consult the manual or general
warnings.
Before operating make sure the indications refer to the machine model
you have purchased.

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