M.J. MALLIS GROUP SIAT PAKLET SW2A+ User manual

FASCICOLO AGGIUNTIVO MANUALE CO 3900218200 CONTRACT
ADDITIONAL SET CO 3900218200 CONTRACT
SBC0026936
Fasciapallet semiautomatico
Semiautomatic stretchwrapper
SW2A+

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5.2 CONTROL PANEL
1- Main switch: rotate clockwise up to position 1 to power the machine
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ENGLISH May 2014
2- READY - system on: by pressing it the power supply is activated
3- EMERGENCY STOP: by pressing it the machine is immediately shut down (to unlock turn it anticlockwise)
4- power at the machine inlet
5- PROCESS START: cycle start up in automatic mode
6- PROCESS STOP: immediate cycle shut-down in automatic mode; immediate stop of the turntable in
manual mode
7- TOUCH SCREEN
8 - if turned right it activates the radio control
9 - WELDER ENABLING SELECTOR: if placed to the right it activates the welding function10 –WELDER TEMPERA-
TURE ADJUSTER: welder temperature setting
10 –WELDER TEMPERATURE ADJUSTER: welder temperature setting
5-INSTRUCTIONS FOR USE
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5-INSTRUCTIONS FOR USE
5.3 OPERATION
If the symbol shown in the picture appears on the
touch screen at machine start, press it to reset the
machine. During reset, the machine elements move
and place on start position “0”.
Read or write a program (see details on page 11).
Recall the required program; every program includes
a wrapping program (among the three later descri-
bed), it’s combined with a set of saved parameters.
The machine functions only with fully automatic
cycles.
Press START to begin a wrapping cycle.
The procedure is the same for all programs.

5.4 DESCRIPTION OF WRAPPING PROGRAMS
5-INSTRUCTIONS FOR USE
Wrapping in ascent and descent:
The machine wraps the rotating load both during
the carriage ascent and descent, by forming a
double cross coverage.
Wrapping in ascent and descent with stop for top
sheet positioning:
The machine wraps the rotating load only during
the carriage ascent.
Once the pallet top limit is reached, the carriage
performs a partial descent according to a settled
time by the user, after that the machine stops.
Now it’s possible to lay a load protection top sheet.
The sheet must have the dimensions of the sizes
that have lengths of at least 400mm more than the
ones of the load.
While the machine is waiting for the top sheet
placement picture 380 will appear.
Press start after placing the top sheet.
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5-INSTRUCTIONS FOR USE
By pressing the button START again the machine re-start
with the rising carriage that will wrap the protection top
sheet by fixing its flaps.
Once the load top limit is reached the carriage will reverse
its running by wrapping the load during the descent, too.
Wrapping only in ascent:
The machine wraps the rotating load only during the car-
riage ascent.
Once the pallet top limit is reached the turntable stops,
the carriage goes down till lower limit, after that the tur-
ntable performs 2 wrapping rounds for the film fixing.
Special cycle:
The machine performs a wrapping lap at the cycle begin-
ning to fix the film.During this initial phase the rotation
speed, the carriage ascent speed and the film tension are
fixed ( not adjustable by the operator).At the end of this
phase the machine performs a complete wrapping cycle
(ascent and descent) according to the parameters set by
the operator.At the end the machine will perform a phase
of cut/spreading and welding.
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5-INSTRUCTIONS FOR USE
5.5 PROGRAMS CREATION
1- Initial page appears, press the access icon, in
this way you enter the main page.
Selected working program.
When a work cycle starts (by pressing start button)
the program settled in “ACTUAL PROGRAM” is
performed.
Machine status: AUTO / MAN / STAND-BY
(visualization)
Select cycle Setup
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5-INSTRUCTIONS FOR USE
5.5 PROGRAMS CREATION
By selecting Setup Cycle the password is required
PASSWORD REQUEST
Enter the following password on the keyboard:
100
After entering the password the main screen
appears
By selecting NEXT the “language selection” page
appears
After confirmation, the following page appears:
Once you are in language selection choose the
desired language and press next icon in order to
enter selection of the wrapping program.
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5-INSTRUCTIONS FOR USE
After language selection appears:
READING
- Set the program to read
then press OPEN button
To read a prevoiusly saved program perform
the function READING
WRITING
- Set the number of the program to write
then press “SAVE”
To save a program perform the function
WRITING
- “Saving recipe in course” appears
- Press CLOSE to exit
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5-INSTRUCTIONS FOR USE
(A) complete wrapping cycle, ascent/descent
(B) complete wrapping cycle ascent/descent
with top sheet
(C) wrapping cycle only ascent
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5-INSTRUCTIONS FOR USE
In parameters set it’s possible to set and adjust the
speed of the carriage ascent and/or descent, it’s
possible also to setup the film overlapping measure.
Press next icon to enter the screen of the additional
rounds parameters.
In additional rounds parameters set it’s possible to
setup the additional wrapping rounds:
Down
Up
Carriage ascent quote for intermediate wrapping
rounds
Intermediate of reinforcement
Press next icon to move to page of film cut and pres-
sing unit enablement
On the pages of Parameters set it’s possible to adjust:
1 . Film cut enablement or disabling
2. Cutting time (visualized only by choosing to enable
the cut by “YES”)
3. Welding time (visualized only by choosing to ena-
ble the cut by “YES”)
Welding function is active only if the selector “wel-
ding unit” (described on page 1) is placed on “1” .
The possible selector “welding unit” position change
during the performance of an automatic cycle IS
IGNORED as Plc stores the selector position before
the cycle start.
Set the desired temperature on the welder tempera-
ture adjuster (description on page. 1).
Press next in order to proceed with parameters set-
ting
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5-INSTRUCTIONS FOR USE
On this page it’s possible to set:
1. Pressing unit enablement or disablingand the
pressing unit descent time
2. The measure of the carriage descent, if used only
in cycle wit top sheet
Press next in order to proceed with parameters set-
ting Rotation Speed
On this screen customize the turntable rotation
speed with carriage in ascent (arrow up) and with
carriage in descent (arrow down).
Press next to move to screen tension film
In film tension parameters set you can setup the
machine film tensioning during wrapping:
start, tensioning speed increase
down/interm/up, film tensioning according to the
height quote
ascent/descent, film tensioning with carriage in
ascent or in descent.
Press next.
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5-INSTRUCTIONS FOR USE
WRITING
Set the program to be saved
then press “SAVE”
During saving, message “writing recipe in course”
appears
Press close to exit
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5-INSTRUCTIONS FOR USE
You will be directed to main page, press mainte-
nance.
Enter password 100 on the keyboard and press
enter.
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5-INSTRUCTIONS FOR USE
On page work cycle, press MANUAL icon that will be-
come green.
Press next, screen ‘manual controls’ appears, where
it’s possible to control all machine movements.
Adjust the turntable rotation speed
Adjust the carriage ascent speed
Adjust the carriage descent speed
Adjust film tension
Arm
Lever cut film
Clamp film
Welding arm
Press next
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5-INSTRUCTIONS FOR USE
On this page data concerning maintenance are
visualized.
You need to set the maintenance hours.
1 -RESET key clears the partial value
2 - Press RESET to clear the actual hours counter and to
reset the alarm
Once the settled value is reached the window
MAINTENANCE HOURS SETTING will appear
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5-INSTRUCTIONS FOR USE
Press reset icon
and then close, coming back to programs page.
If the alarms page icon is red select it to visualize
them.
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5-INSTRUCTIONS FOR USE
You can enter “History Al.” page by pressing
this button
Alarm acknowledgment button
Press Close to come back to main page
Press Close to come back to main page
Press Alarm to come back to “Alarms” page
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5-INSTRUCTIONS FOR USE
Press start icon on the control panel for work cycle
start
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Note Data Descrizione della modifica Disegnato Controllato
Rev. N. ECO
3.2
3.2
SUI TAGLI
LAMIERA
LAVORATI m.u.
PAKLET CW
GR.PIATTAFORMA WS16
SBA0007896
1 di 1
Formato
Tavola
Dis. N.
Codice secondario
REV.
MACCHINA
-PER I PARTICOLARI IN LAMIERA IN LUOGO DI EVENTUALI RACCORDI
POSSONO ESSERE ESEGUITI SMUSSI A 45° DI PARI MISURA
-PER I PARTICOLARI DI MACCHINA UTENSILE RIMUOVERE TUTTE LE BAV
E
ROMPERE TUTTI GLI SPIGOLI Sm. 0.1-0.4 con 3.2
1
DESCRIZIONE
SBA0016166-ET
30.04.2004
everrengia
±5
±4
-
-
±2±3
±3
±2
±1.2
±0.5
±0.8
±0.3
±1.2
±0.8
±0.2 ±0.3
±0.15
±0.5
±0.2
±0.5
±0.1
±0.1
±0.05
QUOTE LINEARI
CLASSE DI
TOLLERANZA
grossolano medio preciso
fino
a 6 da 6
a 30 da 30
a 120 da 120
a 315 da 315
a 1000 da 1000
a 2000 da 2000
a 4000 oltre
4000
±0.2
FORI H11
ALBERI h11
ANGOLI ±30'
TOLLERANZE GENERALI DI LAVORAZIONE (salvo specifiche diverse)
metterlo in esecuzione o renderlo noto a terzi
A termini di legge ci riserviamo la proprieta`di questo disegno con divieto di riprodurlo,
Scala
Data
Visto
Disegnato
SOTTODESCRIZIONE
CODICE
TRATTAMENTO
MATERIALE
-
Verniciato
Pos. Quantità Codice Denominazione
1 1 SBA0009967V BASE COMP. SW16 CW PAKLET (IN TUBOL.)
2 1 SBA0007798V PIATTAFORMA ROT. SALD. Ø1650 CW
36 S340290593Z VITE TSVEI M10X50 ZINCATA
41S340513300A CAT 3/4" SPEZZONE DA P=204 COMPRESO GIU
51 S340006293Z RONDELLA PIANA X VITE M12 ZINC 61 S340297593Z VITE TE M12X180 TUTTO FILETTO AF47
74 S340514093A VITE TRILOBATE M6X12 TESTA TCBCR (TEXTR
8 1 SCC0000578 PROXY M12 8mm PNP NC M12 CORTO 91 S310227400A PATTINO CATENA DX
10 2 S340198093Z VITE TCBCR M5X12 ZINC.100a/3M
11 1 S310227500A PATTINO CATENA SX 12 1 SBB0000068 PRECABLATO SENSOREBASE STD WS 13 1 SBA0009931 MOTORIDUTTORE VSF PREM. 14 1 SBA0007880 GR. PINZA SU DISCO 15 1 SBA0007889 COLLETTORE PNEUMAT. 2V PREM. 16 1 SBA0007783 COPERCHIO TRASCINAM. SALD. 17 1 SBA0007794 CORONA C-CUSCINETTO 18 1 SBA0007795 CAMMA SALD. 19 2 S340017593Z RONDELLA PIANA X VITE M6 ZINC.
20 2 S340091493A VITE TCEI M6X30 FIL/TOT.ZINC. 21 2 S340023593Z DADO M6 ZINCATO A BASSA RESIST
22 4 S340051693Z VITE TSVEI M5X12 ZINCATA 23 1 SBC0013324 PIASTRA SPESSORAM. PINZA
24 20 SBA0006535 RUOTE BASE PREM. 25 1 SBC0016009V PANNELLO ISPEZIONE SW16 26 4 S340028092Z VITE TE M8X20 BR. 27 4 SCA0000044 ROSETTA ELASTICA 8.4x14.4 ERRATO
1
8
11
10
25
6
7
2
14
22
16
20
19
4
18
21
15
12
9
3
17
23
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