Snapper GROUNDS CRUISER GC9520KW User manual

Parts Manual for
GROUNDS CRUISER
UTILITY VEHICLE
SERIES 0
MODEL
GC9520KW
COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED
(REV. 2, 09/16/02) MANUAL No. 06126
TM

2
CONTENTS
DESCRIPTION PAGE
HOOD GROUP .............................................................................................................................3
REAR FRAME GROUP............................................................................................................4, 5
DRIVE BASE GROUP..............................................................................................................6, 7
AXLE GROUP. .........................................................................................................................8, 9
FUEL TANK GROUP..................................................................................................................10
WHEEL GROUP.........................................................................................................................11
FRONT FRAME GROUP......................................................................................................12, 13
FRONT CLIP GROUP...........................................................................................................14, 15
DASH GROUP......................................................................................................................16, 17
SEAT PEDESTAL GROUP ..................................................................................................18, 19
BUMPER GROUP.......................................................................................................................20
SEAT GROUP ............................................................................................................................21
FOOTREST GROUP...................................................................................................................22
AIR FILTER ASSEMBLY............................................................................................................23
DUMP BED GROUP.............................................................................................................24, 25
FRONT SUSPENSION GROUP ...........................................................................................26, 27
ELECTRICAL GROUP .........................................................................................................28, 29
WIRING SCHEMATICS........................................................................................................30, 31
STEERING GROUP....................................................................................................................32
DECAL GROUP....................................................................................................................33, 34
ROLL OVER PROTECTIVE STRUCTURE ACCESSORY GROUP...........................................35
DUMP BED ELECTRIC LIFT ACCESSORY GROUP................................................................36
SUN SHADE KIT ........................................................................................................................37
WINSHIELD KIT .........................................................................................................................38
ACCESSORY KITS LIST............................................................................................................39
FASTENER LEGEND:
BOLT RET = Bolt Retainer
CL PN = Clevis Pin
COT PN = Cotter Pin
CRPH = Cross Recess Pan Head Screw
EXT RRING = External Retaining Ring (Snap-Ring)
FW & FLW = Flat Washer
HCLN = Hex Center Lock Nut
HFLB = Hex Flange Lock Bolt
HFLCS = Hex Flange Lock Cap Screw
HFLN & FLN = Hex Flange Lock Nut
HHB = Hex Head Bolt
HHCS & HCS = Hex Head Cap Screw
HN = Hex Nut
HNYL = Hex Nylock Nut (Nylon Insert)
HTLN = Hex Top Lock Nut
HWST = Hex Washer Face Self Tap
ITLW = Internal Tooth lock Washer
MACH BUSH = Machine Bushing
PHST = Pan Head Self Tapping
RHSNB = Round Head Square Neck Bolt
RHSSNB = Round Head Short Square Neck Bolt
SLW = Split Lock Washer
YZ = Yellow Zinc (Plated)
HJN = Hex Jam Nut
HLN = Hex Lock Nut
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

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ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 59236 HOOD WELDMENT
2 2 72640 STRAP, RUBBER T-HANDLE
3 4 72962 BUMPER, RUBBER
4 6 91095 RIVET, 1/8 X 3/8
HOOD GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

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REAR FRAME GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0

5
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 12068 RING, REAR LIFT ARM
2 1 15446 HSB, 3/8-24 X 1-1/2
3 1 72495 SWIVEL (3/8” THRU HOLE)
4 2 28036 FRICTION PACK SPRING
5 4 29258 BUSHING - SUSPENSION
6 2 29263 SLEEVE-SUSPENSION
7 1 34162 5/16 COTTER PIN, SELF LOCKING
8 2 35496 BEARING, .750 ID
9 1 58490 FUEL TANK GROUP (see page 10)
10 1 58635 WELDMENT, TUBE SUPPORT
11 1 58636 WELDMENT, SPEED CONTROL SHAFT
12 1 58639 GROUP, DRIVE BASE (see pages 6 & 7)
13 2 58640 GROUP, CVT AXLE (see pages 8 & 9)
14 2 58650 ASSEMBLY, PLATE/SEAL (see pages 8 & 9)
15 2 58686 WELDMENT, DUMP BED PIVOT
16 1 58912 AIR FILTER ASSEMBLY (see page 23)
17 2 72563 BRKT., SPEED CONTROL X-SHAFT
18 1 72943 FRAME, LH REAR
19 1 72944 FRAME, RH REAR
20 2 72945 STIFFENER, CVT FRAME
21 4 72962 BUMPER, RUBBER
22 1 73002 ROD, UPPER NEUTRAL RETURN
23 1 73021 BRKT., GAS TANK
24 1 73054 BRKT., AIR CLEANER MOUNTING
25 1 73062 CHANNEL, FRAME STIFFENER
26 2 73106 CHANNEL, SUBFRAME CONNECT
27 1 73190 PIN, BED LATCH STRIKER
28 1 73485 FUEL PUMP
29 1 73486 REGULATOR/RECTIFIER, KAWASAKI
30 12 90815 HWST, 3/8-16 X 3/4
31 60 91298 HEX NYLON INSERT NUT 5/16-18 YZ
32 13 91299 HNYL,3/8-16, YZ
33 2 91495 HHCS, 1/4-20 X 3/4 GR 5 YZ
34 1 91518 HEX NYLOCK NUT 3/8-24
35 3 91528 WASHER, .375 X .875 X .083
36 1 91588 HFLB 3/8-16 X 3/4 - YZ
37 4 91603 1/4-20 HEX NYLON INSERT NUT
38 6 91811 HFLB, 5/16-18 X .625 - YZ
39 2 91814 HHCS, 1/4-20 X 1.25 YZ
40 12 91891 HFLB 3/8-16 X 1.0 - YZ
41 44 91905 HFLB, 5/16-18 x 7/8 - YZ
42 9 91918 RHSSNB, 5/16-18 x 5/8 - YZ
43 8 92052 HHCS, 3/8-16 X 5.5 - YZ
REAR FRAME GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

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DRIVE BASE GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
ITEM NO.
QTY.
PART #
DESCRIPTION
1 2 12063 WASHER, CONE
2 2 12709 EXTERNAL RETAINING RING 1 INCH
3 2 16561 BUSHING
4 6 27230 HHCS, 1/4-20 X 1.00 YZ
5 1 58841 WELDMENT, CVT DRIVE BASE
6 1 58751 BRAKE ASSEMBLY, UTILITY VEHICLE
7 2 72645 BEARING, 1 IN. ID
8 1 72726 CABLE, PARK BRAKE (NOT SHOWN)
9 1 72812 TRANSAXLE, TTK35
10 1 72935 BELT, CVT, 58.122 E.L.

7
ITEM NO.
QTY.
PART #
DESCRIPTION
11 1 72970 CVT DRIVE CLUTCH
12 1 72971 CVT DRIVE PULLEY
13 1 72976 ENGINE, KAWASAKI 10 HP
14 1 72978 MUFFLER
15 4 74227 BRKT., TRANSMISSION MOUNT
16 1 72981 BRKT., ENGINE-TRANS. TOURQUE
17 1 72982 SHIFT ARM, CVT
18 2 72985 BRAKE ROD, REAR CVT
19 2 73013 BRAKE ANCHOR PIN
20 1 73097 PAWL, PARK BRAKE
21 1 73098 BRKT., LH PARK BRAKE PAWL PIVOT
22 1 73099 BRKT., RH PARK BRAKE PAWL PIVOT
23 2 73100 SPACER, PARK BRAKE
24 1 73213 MUFFLER MOUNTING BRACKET
25 1 77692 M8-1.25 X 18, HEX SEMS
26 2 79295 NUT,1/2-20, LIGHT, NYLOCK
27 4 90052 SPLIT LOCK WASHER, 1/4
28 8 90187 WASHER, 5/16 SPLIT LOCK
29 2 90395 ETLW, 5/16
30 1 90970 HTLN, 7/16-20
31 2 90991 WASHER, 1/4 X 1 X .065
32 1 91028 HHCS, 7/16-20 X 2-1/4
33 1 91029 M10-1.5 X 60 HHCS
34 4 91294 WASHER, .28X.63X.06 GR5YZ
35 4 91297 HEX NUT, 5/16-24 YZ
36 2 91298 HEX NYLON INSERT NUT 5/16-18 YZ
37 1 91299 HNYL,3/8-16, YZ
38 1 91320 SLW, .38 X .68 X .09 YZ
39 1 91497 HHCS 3/8-16X 1-1/2 GR5 YZ
40 16 91508 RHSSNB, 5/16-18X3/4 GR5 YZ
41 2 91602 HFLB, 5/16-18 X 1.50 YZ
42 6 91528 WASHER, .375 X .875 X .083
43 30 91601 FLN 5/16-18 YZ
44 2 91603 1/4-20 HEX NYLON INSERT NUT
45 4 91609 HHCS, 5/16-24 X 1-1/2
46 12 91905 HFLB, 5/16-18 X 7/8 - YZ
47 4 92041 HHCS, 1/2-13 X 5.00
48 4 92042 16mm SLW, YZ
49 1 92043 HHCS, 3/8-24 X 4.50 YZ
50 3 92044 HEX NUT, M8 X 1.25, YZ
51 2 71953 RETAINING RING 5/8
52 2 73106 CHANNEL, SUBFRAME CONNECT
53 1 72550 SPRING, EXT. PAWL RETURN
54 1 73167 HEAT SHIELD
55 2 73318 HEX NUT, M8-1.25, YZ SPECIAL
56 2 73470 SPRING, BRAKE RETURN
57 1 90122 WASHER, SAEW 3/8 FLAT
58 1 90299 HWST, #10-32 X 1.00
59 1 91801 HEX CENTER LOCK NUT, #10-32
DRIVE BASE GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

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AXLE GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0

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ITEM NO.
QTY.
PART #
DESCRIPTION
1 5 27192 LUG NUT 1/2-20, YZ
2 1 29617 FLW, .77 X 1.31 X .06 YZ
3 2 35602 BEARING 30MM X 62MM
4 1 58642 ASSY., COUPLING W/ LUBE FITTING*
5 1 58650 ASSEMBLY, PLATE/SEAL
6 1 72960 REAR WHEEL HUB
7 1 72965 CVT AXLE SUPPORT
8 1 72975 AXLE, CVT
9 1 90297 COTTER PIN,1/8 X 3/4 YZ
10 4 91299 HNYL,3/8-16, YZ
11 1 91778 WOODRUFF KEY 808
12 4 92052 HHCS, 3/8-16 X 5.5 - YZ
13 1 92038 HEX NUT, 7/8-14, YZ
14 2 92045 SNAP RING, 30MM, HD
15 2 92046 FLAT WASHER, 1 3/16 X 1 5/8 X .06
AXLE GROUP
*NOTE: Lube fitting part number is 13864.
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

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FUEL TANK GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
ITEM NO.
QTY.
PART #
DESCRIPTION
1 2 72643 STRAP, GAS TANK
2 1 72923 FUEL TANK
3 1 73186 BRKT., GAS TANK
4 4 90596 HFLB, 1/4-20 X 5/8
5
6 4 1 91603 59255 1/4-20 HEX NYLON INSERT NUT ASSEMBLY, DIP TUBE
NOTE: Tank to be supplied with cap
(SNAPPER Part No. 73291, Cap w/ gage,
KELCH Part No. 202066) installed.

11
WHEEL GROUP
-- 6-3152 KIT, Turf Tire (Utility Vehicle) (includes items listed below)
1 5-8652 ASSEMBLY, Front Wheel (Qty. 2) (Includes 1A & 1B)
1A 7-3005 TIRE, Titan Multi Trac C/S, 23 x 8.50-12, 4 Ply
1B 7-3832 RIM, 12 x 7.00 w/1.06 Inset Wheel
2 5-8653 ASSEMBLY, Rear Wheel (Qty. 2) (Includes 2A & 2B)
2A 7-2888 TIRE, Titan Multi Trac 26 x 12.00-12, 4Ply
2B 7-3823 RIM, 12 x 8.50 w/.95 Offset Wheel
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
ITEM NO.
QTY.
PART #
DESCR
IPTION
1 1 58473 ASSEMBLY, RIGHT HAND FRONT WHEEL
1 73007 RIM, 10 X 6 W/1.06 OFFSET
1 73194 TIRE, ATV 22 X 11 - 10
1 12234 VALVE, AIR (snap-in)
2 1 58472 ASSEMBLY, LEFT HAND FRONT WHEEL (not shown)
1 73007 RIM, 10 X 6 W/1.06 OFFSET
1 73194 TIRE, ATV 22 X 11 - 10
1 12234 VALVE, AIR (snap-in)
3 1 58471 ASSEMBLY, RIGHT HAND REAR WHEEL
1 73193 RIM, 10 X 6 W/ 1.25 OFFSET
1 73195 TIRE, ATV 25 X 12 - 10
1 12234 VALVE, AIR (snap-in)
4 1 58470 ASSEMBLY, LEFT HAND REAR WHEEL (not shown)
1 73193 RIM, 10 X 6 W/ 1.25 OFFSET
1 73195 TIRE, ATV 25 X 12 - 10
1 12234 VALVE, AIR (snap-in)
3
1

12
FRONT FRAME GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0

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ITEM NO.
QTY.
PART
#
DESCRIPTION
1 2 12709 EXTERNAL RETAINING RING 1 INCH
2 2 16561 BUSHING
3 1 58505 WELDMENT, INNER L.H. FRAMERAIL
4 1 58551 WELDMENT, INNER R.H. FRAMERAIL
5 1 58648 WELDMENT, LOWER CVT BRAKE
6 2 58694 WELDMENT, OUTER CVT FRAME
7 1 58722 WELDMENT, SUSPENSION SUPPORT
8 1 58739 WELDMENT, STEERING BRKT.
9 1 72464 END, FRAME
10 1 72473 SUSPENSION PIVOT, RH
11 1 72516 FRAME STIFFENER
12 1 72619 SUSPENSION PIVOT, RH
13 2 72645 BEARING, 1 IN. ID
14 1 72989 ROD, UPPER CVT BRAKE
15 1 73012 ROD END, FEMALE, 1/2-20 YZ
16 1 73091 SHOULDER, HANDLE PIVOT
17 1 73092 SUSPENSION GUSSET, RH
18 1 73162 THROTTLE ANCHOR, FRONT
19 1 90543 HHCS, 1/2-13 X 2.00 GR5
20 2 90559 HJN, 1/2-20
21 2 90595 HFLB, 5/16-18 x .75 BL
22 4 91299 HNYL,3/8-16, YZ
23 10 91508 RHSSNB, 5/16-18X3/4 GR5 YZ
24 12 91541 HWST, 5/16-18 X 3/4 YZ
25 20 91601 FLN 5/16-18 YZ
26 10 91714 RHSNB 5/16-16X 1 GR5 YZ
27 16 91811 HFLB, 5/16-18 X .625 – YZ
28 10 91891 HFLB 3/8-16 X 1.0 – YZ
29 1 91922 NUT,1/2-13, LIGHT, NYLOCK
30 1 79295 NUT, 1/2-13 HEX NYLOCK
FRONT FRAME GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

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FRONT CLIP GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0

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ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 14432 SPRING, .051WD X .46OD X 2FL
2 1 58556 UPPER BRAKE ROD ASSEMBLY
3 1 58647 WELDMENT, CVT BRAKE PEDAL
4 1 58654 DASH GROUP (see pages 16 & 17)
5 1 58748 WELDMENT, THROTTLE PEDAL
6 1 58753 WELDMENT, BRAKE SWITCH ROD
7 1 72467 FIREWALL, RH
8 1 72468 FIREWALL, LH
9 1 72469 TOOLBOX
10 1 72471 GRILLE, INNER
11 1 72472 GRILLE, OUTER
12 1 72485 FENDER, RH
13 1 72486 FENDER, LH
14 1 72495 SWIVEL, 3/8 W/ THRU HOLE
15 2 72497 BRAKE SUPPORT BRACKET
16 2 72645 BEARING, 1 IN. ID
17 2 72710 BRACE, CORNER FENDER
18 2 72963 BUMPER, ROUND RUBBER
19 1 72998 PEDAL SHIELD
20 1 73041 SCREEN, PERF. METAL
21 1 73050 PROP ROD, HOOD
22 1 73163 THROTTLE PIVOT BRACKET
23 2 90543 HHCS, 5/16-18 X 2.00 YZ
24 6 90999 PHST, 1/4-20 X 5/8 TORX
25 8 91508 RHSSNB, 5/16-18X3/4 GR5 YZ
26 3 91528 WASHER, .375 X .875 X .083
27 52 91584 HFLN, 1/4-20
28 3 91598 COTTER PIN,1/8 X 3/4 YZ
29 8 91601 FLN 5/16-18 YZ
30 50 91787 HFLS, 1/4-20 X 5/8
31 2 91922 NUT,1/2-13, LIGHT, NYLOCK
32 2 72502 PEDAL GRIP
33 1 72600 SPRING, THROTTLE PEDAL RETURN
34 1 72602 SPRING, INNER THROTTLE RETURN
35 2 73660 EDGE TRIM, 4-1/2 INCH
36 1 12306 BUSHING, FLG- .38 X .625 X .62
37 1 90122 FLAT WASHER, 3/8 X .075
FRONT CLIP GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

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DASH GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0

17
ITEM NO.
QTY.
PART #
DESCRIPTION
1 2 12485 BOLT RET, 1/4
2 2 35496 BEARING, .750 ID
3 2 58649 WELDMENT, HOOD HINGE
4 1 72488 SUPPORT, DASH
5 1 72489 STEERING SUPPORT, OUTER
6 1 72490 STEERING, SUPPORT, INNER
7 2 72527 HINGE LOWER
8 1 72957 HANDLE
9 1 73000 DASH, CVT UTILITY VEHICLE
10 1 73090 12 VOLT DC POWER OUTLET
11 1 73394 DASH BRACE, RH
12 5 90999 PHST, 1/4-20 X 5/8 TORX
13 2 91298 HEX NYLON INSERT NUT 5/16-18 YZ
14 2 91318 HHCS, 5/16-18 X 3/4 YZ
15 29 91584 HFLN, 1/4-20
16 12 91604 RHSSNB, 1/4-20 X 1/2 YZ
17 7 91787 HFLS, 1/4-20 X 5/8
18 10 91819 HWST, 1/4-20 X 1/2 YZ
DASH GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

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SEAT PEDESTAL GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0

19
ITEM NO.
QTY.
PART #
DESCRIPTION
1 2 10745 BALL JOINT
2 1 12068 RING, REAR LIFT ARM
3 1 12393 CLEVIS PIN, 1/4 X 1-1/8
4 1 14766 BALL KNOB
5 2 28036 FRICTION PACK SPRING
6 2 35496 BEARING, .750 ID
7 1 73484 HANDLE, RED PARK BRAKE
8 2 42968 HOLDER, BEVERAGE
9 1 58430 WELDMENT, TRANSMISSION SHIFTER
10 1 58431 WELDMENT, HI-LO SHIFT LEVER
11 1 72503 SEAT PEDESTAL
12 1 72505 CENTER SUPPORT
13 1 72508 BRKT., HI-LO CAM PIVOT
14 2 72585 SIDE, SEAT PEDESTAL
15 2 72586 HANDLE, SEAT PEDESTAL
16 1 72627 CONSOLE
17 1 72628 CONSOLE END CAP
18 1 72937 CHOKE CABLE (NOT SHOWN)
19 1 72939 CABLE, DIFFERENTIAL LOCK (NOT SHOWN)
20 1 72953 DETENT BRACKET
21 2 72994 LEVER, PARK BRAKE
22 1 73001 ROD, LONG SHIFTER
23 2 73009 BRKT., HANDLE SUPPORT
24 2 24717 SPRING, EXTENSION
25 2 90390 ITLW, 3/8
26 4 90517 WASHER, 1/4 X 1 X .065
27 8 90692 FLW .375 X .88 X .083
28 7 90999 PHST, 1/4-20 X 5/8 TORX
29 18 91298 HEX NYLON INSERT NUT 5/16-18 YZ
30 2 91299 HNYL,3/8-16, YZ
31 2 91497 HHCS 3/8-16X 1 1/2 GR5 YZ
32 24 91584 HFLN, 1/4-20
33 1 91597 COTTER PIN, 3/32 X 3/4 YZ
34 3 91601 FLN 5/16-18 YZ
35 8 91592 HFLB 5/16-18 X 2”
36 2 91630 HN, 3/8-24 YZ
37 28 91787 HFLS, 1/4-20 X 5/8
38 10 91905 HFLB, 5/16-18 x 7/8 - YZ
39 4 23295 U-NUT, 1/4-20
40 3 91918 RHSSNB, 5/16-18 x 5/8 - YZ
41 4 92079 RIV-NUT, 5/16-18 HEX
42 20 91579 HFLCS, 1/4-20 X 1/2”
43 1 23655 KNOB, THROTTLE CONTROL
44 3 71921 RIVET, PLASTIC SNAP
SEAT PEDESTAL GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

20
ITEM NO.
QTY.
PART #
DESCRIPTION
1 1 58487 WELDMENT, BUMPER
2 4 91299 HNYL,3/8-16, YZ
3 4 27181 RHSSNB 3/8-16X1.25 YZ
4 4 13847 BOLT RETAINER, 3/8
BUMPER GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0