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socomec DM 410 Guide

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CATALOGUE
USE - MAINTENANCE
AND SPARE PARTS
Hydraulic Monoblock Breaker
DM 410
Before carrying out any operation with or on the machine, you must
read
carefully and understand each individual instruction written in this
manual
43014 Medesano (Parma) Italia - Strada Ferrari, 38
Phone +39 0525 - 420929 a.a. - Fax +39 0525 - 420375
http://www.socomecspa.com
E-mail: info@socomecspa.com
Nederland B.V.
!
!
This manual is reserved by law and it is formally forbidden to reproduce it or to give it to any
third party without explicit authorization by
SOCOMEC S.p.A.
The machines can be modified so that some details can be different from those shown
herein; nevertheless this cannot be prejudicial for the texts of the following instructions.
The instruction manual is an integral part of the machine so it must always accompany the
machine until its demolition.
For each demolition always refer to the instructions.
Follow all the information in this manual very carefully.
The operators with look of knowledge of the instructions must be prevented from using the
machine.
Keep the manual intact and readable in a place accessible to the operators.
Give this service manual to any other user or following owner of the machine.
This machine can’t be put in service if the carrier machine is not declared conform to the CE
no. 2006/42 directive.
MANUFACTURER
Socomec S.p.A.
Strada Ferrari, 38
43014 Medesano (PR) - Italy
Phone +39-0525-420929 Fax +39-0525-420375
Socomec S.p.A. is not responsible for any inconvenience, breaking, accident and so on, due to
lack of knowledge or to the non-application of the information given by this manual.
The same is valid for all those modifications, changes and/or installations of attachments not
previously authorized.
Nederland B.V.
28
SPARE PARTS
COMPLETE HAMMER EXPLODED VIEW
Esploso Martello completo
REQUEST OF SPARE PARTS
TRANSPORT AND INSTALLATION
14
SUMMARY
30
3
USE OF THE HAMMER
4
TECHNICAL FEATURES
Trasporto e installazione
Esploso Accumulatore e Interno
Esploso martello
2
7
GENERAL WARNINGS
Istruzioni generali
6
12
ACCUMULATOR AND INTERNAL GROUP EXPLODED VIEW
10
1
7
33
26
9
Page
5
25
8
Uso del martello
Pulizia Manutenzione e Controlli
Parti di ricambio
Richiesta parti di ricambio
4
33
HAMMER EXPLODED VIEW
of
3
CLEANING, MAINTENANCE AND CHECKS
Caratteristiche tecniche
19
Nederland B.V.
!
!During the work, non-authorized people must not be allowed to stay in an area, which
operating range is less than 20 meters from the hammer. The people in charge of
the building site will present this from happening.
!
!
1 General warnings
1.1 Operator safety rules
While working the hammer vibrates: thus it is dangerous to touch it or leave any object on it.
The hammer must be started by the operator whose working position is in front of the control board of the
carrier.
The person in charge of the safety rules must give to the operator all the instructions for the
correct use of the hammer. The operator must also know how the carrier works, enquire about its
safety measures and strictly boserre them.
The operator must be familiar with the technical characteristics of the hammer and especially with
pressures, oil flow rates, dimensions of the flexible hoses and connections.
Before using the hammer and according to the type of work, the operator must get the following
equipments: safety glasses, working gloves, dust-mask, helmet, eramufes,etc..
Large and loose clothes, watches and other types of bracelets are dangerous.
The operator must not make use of alcohol or drug or medicines which can produce sleepiness while
working.
The working area must be indicated and illuminated.
The operator must follow the maintenance program proposed by the manufacturer and make sure
that the hammer is in good conditions.
After working, the temperature of the tool can be very high: so it is necessary to leave it to cool before
touching it or in any case to protect hands with working gloves.
It is absolutely forbidden to temper with the safety devices and to eliminate or
modify the protections.
All actions representing a situation of potential danger for the operators are pointed out by
the sign reproduced aside.
All actions requiring a special attention are pointed out by the sign reproduced aside.
According to the regulation 2006/42/CE and subsequent bringing up to date we specify that: by
“Operator” we mean the person or the people in chargeof installing, operating, servicing,
cleaning, repairing and transporting the machine.
GENERAL WARNINGS
1
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Page
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Nederland B.V.
OPERATOR
The operator is to be a person that is suited to the work and physically and psychologically
able to withstand the demands connected with operating the equipment for its intended use.
The operator must not allow anyone to approach the machine while it is working, and must not
allow the use of external personnel. He is to follow the instructions given to obtain maximum
performance, minimum consumption, and maximum safety for himself and for others.
Especially in terms of safety, the operator is to scrupulously observe all the instructions given
in this manual.
OPERATOR’S POSITION
When the machine is running, the operator must pay particular attention to his own position to
prevent this being a source of danger to himself or those nearby. The area surrounding the
equipment is divided into two zones:
OPERATOR’S ZONES
These are the zones the operator has to work in, while the equipment is working normally.
The “operator’s zones” are to be considered as potentially dangerous areas. In these areas,
which are indicated in the drawing below, it is best for the safety of the operator and those
nearby, to be very careful when the machine is working. It is extremely important that all
the accident prevention standards indicated are applied.
DANGEROUS ZONES
These are the areas that anyone not involved in the work is not to approach under any
circumstances, while the machine is working.
Plan view of the operator’s position
1 = Control area
2 = Person in safety zone
3 = Person in danger zone
4 = Machine’s action radius
5 = Limit of safety zone
GENERAL WARNINGS
1
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Page
5
33
Nederland B.V.
PERSONAL SAFETY EQUIPMENT
The operator involved in working with the equipment or in the surroundings of the equipment
must always be equipped with adequate Personal Safety Equipment, that is:
- Hardhat
- Leather working gloves
- Safety shoes
- Earmuffs (when necessary).
In using and handling the equipment bear in mind both the safety devices indicated above,
and all that has been described in greater detail in the GENERAL WARNINGS AND
RESIDUAL RISKS chapter.
In addition the user should affix the following pictograms on the equipment:
Do not repair or adjust while the engine is running.
Symbol
Name
It is obligatory to use protective goggles.
It is obligatory to wear work clothing.
It is obligatory to protect your hearing.
It is obligatory to wear protective gloves.
It is obligatory to wear protective shoes.
It is obligatory to wear a hard hat.
GENERAL WARNINGS
1
of
Page
6
33
Nederland B.V.
SOCOMEC
43014 Medesano – Strada Ferrari, 38
PARMA ITALY
CE
CEC ECE YEAR OF MANUFACTURE
2 Technical features
2.1 Use
The hammer has been projected and manufactured for all types of demolitions, on any kind of
material, to drive poles, to cut and break asphalt surfaces.
The manufacture is in accordance with the European Directive 2006/42/CE and with the
Noise Directive 2000/14/CE.
Socomec S.p.A. warrants that its machines are manufactured according to the regulation
quoted above and places the marking “CE” on them.
MODEL
SERIAL NUMBER
TECHNICAL FEATURES
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Nederland B.V.
2.2 Technical features DM 410
Technical features Unit of
measurement Value
Energy per stroke J 900
Maximum frequency s/min 900
Maximum oil flow l/min 70 – 95
Maximum working pressure bar 120
Maximum exhaust back pressure bar 25
Accumulator charging pressure bar 45
Calibration pressure of the hydraulic system maximum valve bar 180
Hammer weight in working conditions Kg 410
Tool weight Kg 26,5
Pin retainer tool weight Kg 1,4
Pressure line pipe diameter (EN 856 - 4SP) G ¾“
Return line pipe diameter (EN 853 - 2SN) G ¾“
Tool diameter mm 80
Hammer height with tool without adapting plate mm 1550
Maximum length of the tool inner guide mm 276
Maximum diameter in front and back the tool bushings mm 84
Maximum oil temperature in the tank °C 80
Maximum absorbed power Kw 20
2.2.1 Tightening values:
Component denomination Unit of
measurement Value
Accumulator cover screw (short screw) Nm 300
Accumulator screw (long screw) Nm 250
TECHNICAL FEATURES
2
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Nederland B.V.
!
2.3 The accumulator
DM 410 ACCUMULATOR SCREWS
V.L = Long screws
RUBBER HOSES CONNECTION
It’s necessary to unscrew the long screws in order to remove the
accumulator from the monoblock.
You will find here below the accumulator details with the long screws to be
unscrewed highlighted.
TECHNICAL FEATURES
2
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Nederland B.V.
Dimension
Size
mm
A 1776
B 1011
C 524
D 380
E 450
2.4 Optimal environmental working conditions:
Denomination Unit of
measurement
Value
(between)
Temperature °C [ -5 ; +45 ]
Humidity % [ 40 ; 90 ]
2.5 Overall dimensions
TECHNICAL FEATURES
2
of
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Nederland B.V.