socomec EBP User manual

EBP
External Maintenance Bypass
10-120 kVA
EN
INSTALLATION
AND OPERATING
MANUAL
www.socomec.com
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Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
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CONTENTS
1. CERTIFICATE AND CONDITIONS OF WARRANTY 5
2. SAFETY STANDARDS 6
2.1 WARNING SIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. ENVIRONMENTAL REQUIREMENTS AND HANDLING 8
3.1 ENVIRONMENTAL REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 GENERAL RULES FOR CABLE INSTALLATION ON TRAYS . . . . . . . . . . . . . . . . . . . . 10
4. ELECTRICAL INSTALLATION 11
4.1 ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 ELECTRICAL DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5. OVERVIEW 13
5.1 IDENTIFYING SWITCHING AND CONNECTION POINTS . . . . . . . . . . . . . . . . . . . . . . . 13
5.1.1 EBP40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1.2 EBP80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1.3 EBP120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6. CONNECTIONS 16
6.1 UNIT CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1.1 EBP40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1.2 EBP80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1.3 EBP120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7. OPERATING PROCEDURES 19
7.1 EBP40 / EBP80 / EBP120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8. PREVENTIVE MAINTENANCE 20
9. SAFEGUARDING THE ENVIRONMENT 21
10. TECHNICAL SPECIFICATIONS 22
11. APPENDIX 23
11.1 PLAN 1: FLOOR FIXING (EBP120). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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1. CERTIFICATE AND CONDITIONS OF WARRANTY
The SOCOMEC unit is part of a UPS system.
For the warranty conditions, please refer to the relevant chapter of the UPS manual.
SOCOMEC retains the full and exclusive ownership rights to this document. Only a personal entitlement to use the
document for the application indicated by SOCOMEC is granted to the recipient of this document. The reproduction,
modification, distribution of this document, either partially or wholly and in any manner, is strictly prohibited except
upon Socomec’s express prior written consent.
This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided
without prior notice.
5EN
EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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2. SAFETY STANDARDS
This user manual specifies installation and maintenance procedures, technical data and safety instructions for
SOCOMEC. For further information visit the Socomec website: www.socomec.com.
NOTE!
Any work carried out on the equipment must be performed by skilled, qualified technicians.
NOTE!
Before carrying out any operations on the unit read the installation and operating manual care-
fully. Keep this manual safe for future reference.
DANGER!
Failure to observe safety standards could result in fatal accidents or serious injury, and damage
equipment or the environment.
CAUTION!
If the unit is found to be damaged externally or internally, or any of the accessories are damaged
or missing, contact SOCOMEC. Do not operate the unit if it has suffered a violent mechanical
shock of any kind.
NOTE!
Install the unit in accordance with clearances in order to prevent access to handling devices and
guarantee sufficient ventilation (refer to 'Environmental requirements' chapter).
NOTE!
Only use accessories recommended or sold by the manufacturer.
NOTE!
When the equipment is transferred from a cold to a warm place wait approx. two hours before
putting the unit into operation.
WARNING!
Connect the protective earth (PE) conductor before making any other connections.
DANGER! RISK OF ELECTRIC SHOCK!
Before carrying out any operations on the unit (cleaning and maintenance performances,
connection of appliances, etc.) disconnect all power sources.
NOTE!
Any use other than the specified purpose will be considered improper. The manufacturer/
supplier shall not be held responsible for damage resulting from this. Risk and responsibility lies
with the system manager.
NOTE!
The product you have chosen is an Uninterruptible Power Supply option, and it can only be used
in combination with its own Socomec Uninterruptible Power Supply. Contact SOCOMEC to
confirm the compatibility of this product with your Uninterruptible Power Supply.
6EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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2.1 WARNING SIGN
Symbols Description
Protective earth terminal (PE).
Authorized personnel only.
Only qualified personnel is allowed to work on the batteries.
Do not use naked flames or cause sparks in the vicinity of the accumulators.
No smoking.
Batteries charging!
Batteries and related parts contain lead that is dangerous to health if ingested.
Wash hands after handling!
Accumulators are heavy!
Use suitable transport and lifting equipment to work safely.
Risk of electric shock!
Connecting accumulators in series creates hazardous voltages.
Risk of explosion! Avoid short circuits!
Never place tools or metal objects on the accumulators.
Corrosive liquids (electrolyte).
Read the user instructions carefully.
Read the user manual before performing any operations.
Wear protective gloves
Wear safety shoes.
Wear protective goggles.
In the event of accident, inadequate use, failure or electrolyte leakage wear a protective apron.
In the event of accident, inadequate use, failure or electrolyte leakage wear a gas mask.
In the event of contact with the eyes, wash immediately with plenty of water and call a doctor.
Call a doctor immediately in the event of accidents or illness.
Do not dispose of in normal waste stream (symbol WEEE).
7EN
EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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3. ENVIRONMENTAL REQUIREMENTS AND HANDLING
NOTE!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.
3.1 ENVIRONMENTAL REQUIREMENTS
The room must be:
• of a suitable size;
• free from conductive, inflammable and corrosive items;
• not exposed directly to sunlight.
WALL INSTALLATION
• If the wall isn’t flat, we recommend to use rigid profiles to fix the boxes and use wedges.
EBP401EBP801
ū40 cm
ū15 cm ū15 cm
ū40 cm
ū15 cm ū15 cm
1. This unit is a wall-mounting system.
FLOOR INSTALLATION
• The unit must remain in a vertical position during all shipping and handling operations.
• Ensure that the floor is strong enough to support the weight of the unit.
EBP120
ū40 cm
ū15 cm ū15 cm
ū40 cm
ū150 cm
from the wall1
8EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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3.2 HANDLING
• The packaging guarantees the stability of the unit during shipping and physical transfer.
• Carry the packaged unit as close as possible to the installation site.
Do not move the unit by putting pressure on the front door.
WARNING!
The following instructions must be carried out prior to moving the unit (after initial positioning).
Failure to heed this warning could result in the unit falling over, equipment damage, injury and
even death.
CAUTION IF DAMAGED: if packaging is crushed, ripped or open such that the inner contents are
revealed, the equipment should be kept in an isolated area and inspected by a qualified person.
If the packaging cannot be shipped the contents should be collected promptly, kept apart, and
the sender or recipient should be contacted.
All packaging must be recycled in compliance with existing legislation in the country where the
system is installed.
FLOOR INSTALLATION
• The unit must remain in a vertical position during all shipping and handling operations.
• Ensure that the floor is strong enough to support the weight of the unit.
WARNING! HEAVY WEIGHT!
Move the unit using a fork lift truck taking the utmost caution at all times.
The unit MUST be handled by at least two people. The people MUST take position at the sides of
the UPS with respect to the direction of movement.
When moving the unit on even slightly sloping surfaces, use the locking equipment and braking
devices to ensure that the unit does not fall over.
9EN
EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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3.3 GENERAL RULES FOR CABLE INSTALLATION ON TRAYS
WARNING!
The cables must be installed on trays according to the following diagrams. The trays must be
positioned near the UPS.
WARNING!
All metal and suspended ducts or those in raised flooring MUST be connected to earth and to
the various cabinets
WARNING!
Power cables and control cables MUST NEVER be installed in the same duct.
Correct installation Acceptable installation
Common
Mains Load
N N
Control
cables(1)
Aux Mains
N
Load
N
Control
cables(1)
Common
Mains Load
N N
®10 cm
Control
cables(1)
®10 cm
Aux Mains
N
Load
N
®10 cm ®10 cm
Control
cables(1)
1. Control cables: connections between the cabinets and unit.
10 EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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4. ELECTRICAL INSTALLATION
NOTE!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.
NOTE!
This option can only be used for single UPS setups, not parallel configurations.
4.1 ELECTRICAL REQUIREMENTS
The installation and system must comply with national plant regulations.
The electrical distribution panel must have a sectioning and protection system installed for input and auxiliary mains.
See the combined Uninterruptible Power Supply electrical requirements to choose the correct size for input protec-
tion devices.
Maximum size of input protection devices
Model rating Breaker Input(1) / Breaker Aux. Mains(1)
(kVA) (A) Max
EBP40 / 100
EBP80 / EBP120 200
1. Recommended thermal-magnetic circuit breaker to protect the product with intervention threshold ®10In (Curve C); it is
necessary to use a D curve selective breaker in case of UPS with transformer. The size of the input protection devices must
be chosen taking in account the combined SOCOMEC Uninterrutptible Power Supply recommended protection devices and
never overcome the value in the table above.
11
EN
EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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4.2 ELECTRICAL DIAGRAM
Following the simplify electrical diagram of the Unit.
For the connections details see the 'Connections' chapter.
EBP40 / EBP80
3/1 3/3
separated mains common mains
EBP120
3/1 3/3
separated mains common mains
12 EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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5. OVERVIEW
5.1 IDENTIFYING SWITCHING AND CONNECTION POINTS
5.1.1 EBP40
Q80 Q60 Q70
X80X8 X90
13EN
EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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5.1.2 EBP80
Q80 Q60 Q70
X80
X8 X90
14 EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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5.1.3 EBP120
Open EBP 120 door
1
2
Q60 Q80 Q70
X60 X80 X90 X70
15EN
EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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6. CONNECTIONS
6.1 UNIT CONNECTION
DANGER! RISK OF ELECTRIC SHOCK: check for the presence of voltage before operating.
• The protection cable marked with the ground symbol is connected directly to the distribution panel.
NOTE!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.
RISK OF TIPPING OVER: before carrying out any operations, ensure the unit is secured.
6.1.1 EBP40
Terminal Max cable core size
(mm2)
Tightening torque value
(Nm)
3/1
3/3
separated
mains
common
mains
AUXILIARY
MAINS X80
L1 L1 L1 50 4
L1 L2 L2 50 4
NL3L3 50 4
NNN 50 4
OUTPUT
LOAD X90
L1 L1 L1 50 4
L1 L2 L2 50 4
NL3L3 50 4
NNN 50 4
UPS
AUXILIARY
MAINS
Q60
L1 L1 L1 50 7
L1 L2 L2 50 7
NL3L3 50 7
NNN 50 7
UPS OUTPUT
LOAD Q70
L1 L1 L1 50 7
L1 L2 L2 50 7
NL3L3 50 7
NNN 50 7
PE X2 PE PE PE 50 4
PE X3 PE PE PE 50 4
BYPASS
SIGNAL
STATUS
X8(1)
NO NO NO 2.5 0.8
C C C 2.5 0.8
NC NC NC 2.5 0.8
1. Connect signal status to the ADC+sl board.
16 EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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6.1.2 EBP80
Terminal Max cable core size
(mm2)
Tightening torque value
(Nm)
3/1
3/3
separated
mains
common
mains
AUXILIARY
MAINS X80
L1 L1 L1 50 4
L1 L2 L2 50 4
NL3L3 50 4
NNN 70 6
OUTPUT
LOAD X90
L1 L1 L1 50 4
L1 L2 L2 50 4
NL3L3 50 4
NNN 70 6
UPS
AUXILIARY
MAINS
Q60
L1 L1 L1 50 9
L1 L2 L2 50 9
NL3L3 50 9
NNN 50 9
UPS OUTPUT
LOAD Q70
L1 L1 L1 50 9
L1 L2 L2 50 9
NL3L3 50 9
NNN 50 9
PE X2 PE PE PE 50 4
PE X3 PE PE PE 50 4
PE X6 PE PE PE 50 4
BYPASS
SIGNAL
STATUS
X8(1)
NO NO NO 2.5 0.8
C C C 2.5 0.8
NC NC NC 2.5 0.8
1. Connect signal status to the ADC+sl board.
17
EN
EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
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6.1.3 EBP120
Terminal Max cable core size
(mm2)
Tightening torque value
(Nm)
3/3
separated
mains
common
mains
AUXILIARY
MAINS X80
L1 L1 2x120 (M10) 20
L2 L2 2x120 (M10) 20
L3 L3 2x120 (M10) 20
N N 2x120 (M10) 20
OUTPUT
LOAD X90
L1 L1 2x120 (M10) 20
L2 L2 2x120 (M10) 20
L3 L3 2x120 (M10) 20
N N 2x120 (M10) 20
UPS
AUXILIARY
MAINS
X60
L1 L1 ®70 40
L2 L2 ®70 40
L3 L3 ®70 40
NN ®70 40
UPS OUTPUT
LOAD X70
L1 L1 ®70 40
L2 L2 ®70 40
L3 L3 ®70 40
NN ®70 40
PE PE PE 3x120 (M10) 40
BYPASS
SIGNAL
STATUS
X8(1)
NC NC 2.5 0.8
NO NO 2.5 0.8
C C 2.5 0.8
1. Connect signal status to the ADC+sl board.
18 EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
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7. OPERATING PROCEDURES
NOTE!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.
Refer to the relevant installation manual.
7.1 EBP40 / EBP80 / EBP120
(U) = UPS
(B) = External Maintenance Bypass
SWITCHING ONTO MAINTENANCE BYPASS
This operation creates a direct connection between the UPS input and output, excluding the equipment control part.
WARNING! LOAD POWERED BY AUX MAINS: your load is exposed to mains disturbances.
1 (U) Select MAINTENANCE BYPASS PROCEDURE on UPS (see Operating Manual)
2 (B) Switch ON Q80
3 (B) Switch OFF Q60 and Q70
SWITCHING ON FROM MAINTENANCE BYPASS
1 (B) Switch ON Q60
2 (U) Select MAINTENANCE BYPASS PROCEDURE on UPS (see Operating Manual)
3 (B) Switch ON Q70
4 (B) Switch OFF Q80
5 (U) Returning to normal mode from External Maintenance Bypass (see Operating Manual)
19EN
EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
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u-s-v
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8. PREVENTIVE MAINTENANCE
NOTE!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.
NOTE!
Any work carried out on the equipment must be performed by qualified technicians authorised
by SOCOMEC.
Routine maintenance carried out annually is recommended in order to provide optimum operating efficiency and
avoid equipment downtime.
Maintenance consists of thorough functionality checks on:
-electrical and mechanical parts;
- dust removal;
-environmental checks.
20 EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
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ACDC-DCDC
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9. SAFEGUARDING THE ENVIRONMENT
Do not dispose of electrical appliances with normal waste, use separate collection facilities.
Follow local council waste regulations for proper disposal arrangements to reduce the environmental impact of waste
electrical and electronic equipment or contact your local government for information regarding the collection arrange-
ments available.
If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and
get into the food chain, damaging health and wellbeing.
The crossed-out trash bin symbol is placed on this product to encourage users to recycle components and
units whenever possible. Please be environmentally responsible and recycle this product through your recy-
cling facility at the end of its lifetime.
For any questions regarding the disposal of the product, contact local distributors or retailers.
21EN
EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
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klick to
www
ACDC-DCDC
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10. TECHNICAL SPECIFICATIONS
Model EBP40 EBP80 EBP120
Electrical specifications - Input1
Environment
Operating temperature °C 0 to 40 °C
Storage temperature °C -5 to +50 °C
Relative humidity % 95% condensation-free
Altitude (max) m 1000 (3000 with derating)
Dimensions and Weight
Dimensions
Width mm 500 660 1930
Depth mm 200 220 800
Height mm 500 660 1930
Unit weight kg 15 45 150
Standards
Safety EN/IEC 62040-1 (combined with the approved UPS)
Product Certifications CE2
Degree of protection
standard IP66 IP55 IP20
1. Please refer to the data label on the UPS.
2. Please refer to the EU declaration of conformity for combined SOCOMEC UPS systems.
22 EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00
YOUR CONNECTION TO SAFETY
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: [phone] • Fax.: [phone] • [email protected] • www.thiele-kg.de
YOUR CONNECTION TO SAFETY
klick to
www
u-s-v
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klick to
www
ACDC-DCDC
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SYSTEME
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