Sony Ericsson W960 User manual

Working Instruction, Mechanical
1206-4797 Rev1
Working Instruction, Mechanical
Applicable for W960
CONTENTS
1Introduction ..............................................................................3
1.1 W960 ........................................................................................3
1.2 Equipment.................................................................................4
1.3 General cautions......................................................................5
1.4 Adhesives .................................................................................5
2Disassembly .............................................................................6
2.1 Overview ...................................................................................7
2.1.1 Battery Lid Asm & Battery.....................................................8
2.1.2 Stylus ....................................................................................9
2.1.3 Antenna Lid Asm.................................................................10
2.1.4 Front Cover .........................................................................12
2.1.5 LCD, W/O Touch Panel.......................................................14
2.1.6 PBA & Frame Sub Asm.......................................................16
3Replacements.........................................................................18
3.1 Battery Lid Asm......................................................................19
3.2 Battery.....................................................................................19
3.3 Stylus ......................................................................................19
3.4 Antenna Lid Asm....................................................................19
3.5 Front Cover.............................................................................19
3.6 LCD, w/o Touch Panel............................................................19
3.7 Frame Sub Asm......................................................................19
3.8 Mesh Loudspeaker.................................................................20
3.9 Camera Gasket.......................................................................21
3.10 Earspeaker Bujeon w/o Gasket.............................................22
3.11 Spring Bracket........................................................................23
3.12 Shielding Lid, CIF Camera.....................................................24
3.13 Keypad ....................................................................................25
3.14 Flex Asm Keyboard................................................................27
3.15 BtB Flex...................................................................................29
3.16 BtB Flex Poron .......................................................................30
3.17 Acoustic Box ..........................................................................31
3.18 Flash Flex Asm.......................................................................33
3.19 Shielding Box, MPixel Camera..............................................34
3.20 Camera, 3MPixel.....................................................................35
3.21 Mic Grommet ..........................................................................36
3.22 Light Guide Assembly ...........................................................37
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Working Instruction, Mechanical
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3.23 System Connector..................................................................38
3.24 Dust Gasket Large System Connector.................................39
3.25 Camera Module, QCIF............................................................40
3.26 Gasket LCD.............................................................................41
3.27 Liquid Intrusion Indicator......................................................42
3.28 Sub PWB Asm ........................................................................43
3.29 Battery Spring.........................................................................44
3.30 Vibrator....................................................................................45
3.31 Gasket Microphone................................................................46
3.32 Net Microphone ......................................................................47
3.33 Camera Key.............................................................................48
3.34 Volume Key.............................................................................49
3.35 Volume Key.............................................................................50
3.36 On/Off Key...............................................................................51
3.37 Separator.................................................................................52
3.38 Antenna Flex...........................................................................53
3.39 KRH Label ...............................................................................55
4Reassembly ............................................................................56
4.1 Overview .................................................................................57
4.1.1 Frame Sub Asm & PBA.......................................................58
4.1.2 Display ................................................................................59
4.1.3 Front Cover .........................................................................60
4.1.4 Antenna Lid Asm.................................................................61
4.1.5 Stylus ..................................................................................62
4.1.6 Battery & Battery Lid Asm...................................................63
5Revision history.....................................................................64
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Working Instruction, Mechanical
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1 Introduction
1.1 W960
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Working Instruction, Mechanical
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1.2 Equipment
SPECIAL TOOLS
•NTZ 122 459 Torque screwdriver (or equivalent)
•NTZ 122 288 Torx bit no. 6
•NTZ 112 1052 JCIS bit
•NTZ 112 302/2 Front opening tool
•NTZ 122 521 Flex film assembly tool
•NTZ 112 583 Camera Removal Tool
•NTZ 112 590 Guitar pick
STANDARD TOOLS
Standard tools have to be locally purchased
•Dentist hook
•ESD tweezers
LABEL EQUIPMENT
The following special equipment is required when replacing
or installing a new label:
•Hot air flow solder station
•Zebra printer connected to computer
OTHER EQUIPMENT
•ESD-wristband
•ESD-gloves
•Isopropyl alcohol
•Air blower
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Working Instruction, Mechanical
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1.3 General cautions
The following cautions are considered to be generic for all phone models and will not be repeated in
the Disassembly, Replacements and Reassembly sections:
•SWITCH OFF THE PHONE AND REMOVE ANY MEMORY STICK BEFORE THE START OF THE DISASSEMBLY!
•KEEP ALL CONTACT SURFACES CLEAN!
•BE CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK,TWEEZERS,OPENING TOOLS,GUITAR PICK
ETC.TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE!
•BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS!
•REMEMBER TO REMOVE THE PROTECTION FOILS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD!
•NEVER TOUCH THE DISPLAY GLASS!
•USE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE!
1.4 Adhesives
Use a dentist hook and/or the tweezers to remove old adhesives.
Clean the surface with isopropyl alcohol before attaching new adhesives.
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Working Instruction, Mechanical
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2 Disassembly
When you are going to replace a part being listed in Replacements, the instruction of that section
usually begins by directing you to this Disassembly section with a specification of the instructions you
have to carry out in order to disassemble the phone as far as needed before returning to
Replacements for the actual replacement.
Start
DISASSEMBLY REASSEMBLY
Contents
page
REPLACEMENTS
Done
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Working Instruction, Mechanical
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2.1 Overview
The disassembly is done in the following order:
1. Battery Lid Asm (a) & Battery (b)
2. Stylus
3. Antenna Lid Asm
4. Front Cover
5. LCD w/o Touch Panel
6. PBA (a) & Frame Sub Asm (b)
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Working Instruction, Mechanical
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2.1.1 Battery Lid Asm & Battery
Release the Battery Cover.
Lift up the battery cover.
Remove the Battery Cover.
Grab the Battery and pull it up.
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2.1.2 Stylus
Use your fingers to slide out the Stylus
.
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Working Instruction, Mechanical
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2.1.3 Antenna Lid Asm
Use JCIS to remove the screw.
Use a guitar pick and slid upwards and downwards
Use a guitar pick and slide upwards and downwards
Use a guitar pick and slide upwards and downwards
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Working Instruction, Mechanical
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Antenna Lid Asm continued
Remove the Antenna Lis Asm
Use Torx bit no 6 to remove the four screws.
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Working Instruction, Mechanical
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2.1.4 Front Cover
Use a guitar pick and slide upwards and downwards
NOTE. Be cautious not to damage the 5 pole pin connector
to Touch Panel on right side where the arrow point.
Use a guitar pick and slide upwards and downwards
Use a guitar pick and slide upwards and downwards
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Working Instruction, Mechanical
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Front Cover continue
Use your fingers and wiggle the Front Cover to the left to
release it from the Frame assembly
Use a front opening tool to disconnect the BtB connector.
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Working Instruction, Mechanical
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2.1.5 LCD, W/O Touch Panel
Lift up the Display and turn it over
Use a front opening tool and pull it upwards to disconnect
the LCD from the PCB.
Remove the Display
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LCD, W/O Touch Panelcontinued
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Working Instruction, Mechanical
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2.1.6 PBA & Frame Sub Asm
Use JCIS to remove the three screws.
Use the front opening tool to release the latch indicated.
Use your finger to lift up the PBA from the Frame.
16(64
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PBA & Frame Sub Asm continue
Use the front opening tool to release the BtB connector.
Remove the PBA from the Frame
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3 Replacements
Search for the part to be replaced on the Contents page and go to that instruction to be found in this
Replacements section.
The instruction usually begins by directing you to the Disassembly section with a specification of the
instructions you have to carry out in order to disassemble the phone as far as needed before the
actual replacement.
Go back to this Replacements section and carry out the instruction.
The instruction usually ends by directing you to the Reassembly section with a specification of the
instructions you have to carry out in order to reassemble the phone.
Start
DISASSEMBLY REASSEMBLY
Contents
page
REPLACEMENTS
Done
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Working Instruction, Mechanical
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3.1 Battery Lid Asm
Follow the 2.1.1 Disassembly instructions!
Prepare the new Battery Lid Asm.
Follow the 4.1.6 Reassembly instructions!
3.2 Battery
Follow the 2.1.1 Disassembly instructions!
Prepare the new Battery.
Follow the 4.1.6 Reassembly instructions!
3.3 Stylus
Follow the 2.1.1 – 2.1.2 Disassembly instructions!
Prepare the new Stylus.
Follow the 4.1.3 – 4.1.6 Reassembly instructions!
3.4 Antenna Lid Asm
Follow the 2.1.1 – 2.1.3 Disassembly instructions!
Prepare the new Antenna Lid Asm.
Follow the 4.1.3 – 4.1.6 Reassembly instructions!
3.5 Front Cover
Follow the 2.1.1 – 2.1.4 Disassembly instructions!
Prepare the new Front Cover.
Follow the 4.1.1 – 4.1.6 Reassembly instructions!
3.6 LCD, w/o Touch Panel
Follow the 2.1.1 – 2.1.5 Disassembly instructions!
Prepare the new LCD, w/o Touch Panel.
Follow the 4.1.1 – 4.1.6 Reassembly instructions!
3.7 Frame Sub Asm
Follow the 2.1.1 – 2.1.6 Disassembly instructions!
Prepare the new Frame Sub Asm.
Follow the 4.1.4 – 4.1.6 Reassembly instructions!
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Working Instruction, Mechanical
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3.8 Mesh Loudspeaker
REMOVAL
Follow the 2.1.1 – 2.1.3 Disassembly instructions!
Use a Dentist Hook to remove the Mesh Loudspeaker
INSTALLATION
Use your fingers to position the Mesh Loudspeaker.
Follow the 4.1.4 – 4.1.6 Reassembly instructions!
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