Sony HCD-FR10W User manual
SERVICE MANUAL
Sony Corporation
Audio Group
Published by Sony Engineering Corporation
US Model
Canadian Model
SACD/DVD RECEIVER
9-879-099-03
2004L16-1
© 2004.12
Ver. 1.2 2004. 12
SPECIFICATIONS
HCD-FR10W
HCD-FR10W is the amplifier, DVD/SACD
and tuner section in DAV-FR10W.
Model Name Using Similar Mechanism HCD-FR1
Mechanism Type CDM69-DVBU16
Optical Pick-up Name DBU-1
AUDIO POWER SPECIFICATIONS POWER
OUTPUT AND TOTAL HARMONIC
DISTORTION:
With 4 ohm loads, both channels driven, from 20 –
20,000 Hz; rated 75 watts per channel minimum RMS
power, with no more than 0.7 % total harmonic
distortion. (from 250 milli watts to rated output)
×
Amplifier section
Surround mode Front:
114
W +
114
W
(reference) (with SS-TS21)
music power output Center*:
114
W
(with SS-CT33)
Surround*:
114
W +
114
W
(with SA-TS22W, SS-TS21)
Subwoofer*:
115
W 2
(with SS-WS12)
*Depending on the sound field settings and the source,
there may be no sound output.
Inputs VIDEO/SAT:
Sensitivity: 250 mV/
450 mV
Impedance: 50 kilohms
Output SURROUND BACK
Voltage: 2V
Impedance: 1 kilohms
Phones Accepts low-and high-
impedance headphones.
Super Audio CD/DVD system
Laser Semiconductor laser
(Super Audio CD/DVD:
= 650 nm)
(CD: λ
λ
= 780 nm)
Emission duration:
continuous
Signal format system NTSC
Frequency response (at 2 CH STEREO mode)
DVD (PCM): 2 Hz to 22
kHz (±1.0 dB)
CD:2Hzto20kHz(±1.0
dB)
Harmonic distortion Less than 0.03 %
Tuner section
System PLL quartz-locked digital
synthesizer system
FM tuner section
Tuning range 87.5 – 108.0 MHz
(100 kHz step)
Antenna (aerial) FM wire antenna (aerial)
Antenna (aerial) terminals
75 ohms, unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range 531 – 1,710 kHz (with the
interval set at 9 kHz)
530 – 1,710 kHz (with the
interval set at 10 kHz)
Video section
Outputs
General
Power requirements
Power consumption
Dimensions (approx.)
Mass (approx.)
Antenna (aerial)
Intermediate frequency AM loop antenna (aerial)
450 kHz
Video: 1 Vp-p 75 ohms\
S VIDEO:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P
B
/C
B
, P
R
/C
R
: 0.65 Vp-p
75 ohms
××
120 V AC, 60 Hz
90 W
430 ×70 ×398 mm
(17 2
7
/815
3
/4inches)
(w/h/d) incl. projecting
parts
5.5 kg (12 lb 12 oz)
Design and specifications are subject to change
without notice.
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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2
HCD-FR10W
CAUTION
Use of controls or adjustments or performance of procedures
otherthanthose specifiedhereinmay resultin hazardousradiation
exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 °C
during repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals,metal trim, “metallized” knobs, screws,
and all other exposed metal parts forAC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. Acommercialleakagetester,suchas theSimpson 229or RCA
WT-540A. Follow the manufacturers’instructions to use these
instruments.
2. A battery-operatedAC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOMor battery-operatedAC voltmeter.The “limit” indication
is 0.75V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passiveVOM that is suitable. Nearly all battery operated
digital multimeters that have a 2VAC range are suitable. (See
Fig. A)
Fig. A. Using an AC voltmeter to check AC leakage.
1.5 k
Ω
0.15
µ
FAC
voltmete
r
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE
WITH MARK 0ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
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3
HCD-FR10W
TABLE OF CONTENTS
1. SERVICING NOTE ................................................... 4
2. GENERAL ................................................................... 5
3. DISASSEMBLY
3-1. Flow Chart ....................................................................... 7
3-2. Side Panel (R) (L), Front Panel Section .......................... 8
3-3. FL Board.......................................................................... 8
3-4. Mechanism Deck (CDM69-DVBU16)............................ 9
3-5. AMP Board...................................................................... 9
3-6. Switching Regulator ........................................................ 10
3-7. DMB08 Board ................................................................. 10
3-8. TUNER Unit, IO Board................................................... 11
3-9. Optical Pick-up Section (DVBU16) ................................ 11
3-10. Pick-up Unit (DBU-1) ..................................................... 12
3-11. SW Board, Bracket (Top) Assy ....................................... 12
3-12. RELAY Board ................................................................. 13
3-13. Motor (Stocker) Assy (Stocker) (M781) ......................... 13
3-14. Motor (Stocker) Assy (Roller) (M771) ........................... 14
3-15. Motor (Stocker) Assy (Mode) (M761) ............................ 14
3-16. Rubber Roller (Slider) Assy ............................................ 15
3-17. Timing Belt (Front/Rear)................................................. 15
3-18. Cam (Gear) ...................................................................... 16
3-19. SENSOR Board ............................................................... 16
4. ASSEMBLY
4-1. How to Install the Cam (Eject Lock)............................... 17
4-2. How to Install the Cam (Gear) ........................................ 17
4-3. How to Install the Gear (Mode 2).................................... 18
4-4. How to Install the Gear (Mode Cam) .............................. 18
4-5. How to Install the Rotary Encoder (S702),
Gear (Stocker Communication)....................................... 19
4-6. How to Install the Cam (Stocker U/D) ............................ 20
4-7. How to Install the Stocker Assy ...................................... 21
4-8. Phase Adjustment Between Pinions (Slider)
and Slider-1 to 5 (L/R) .................................................... 22
5. TEST MODE ............................................................... 23
6. ELECTRICAL ADJUSTMENT ............................. 31
7. DIAGRAMS
7-1. Block Diagram – RF/SERVO Section –.......................... 34
7-2. Block Diagram – AUDIO (DSP) Section – ..................... 35
7-3. Block Diagram – AUDIO (OUT) Section – .................... 36
7-4. Block Diagram – VIDEO Section – ................................ 37
7-5. Block Diagram – DIAT TRANSMIT Section – .............. 38
7-6. Block Diagram – POWER Section –............................... 39
7-7. Printed Wiring Board – RF Board – ................................ 40
7-8. Schematic Diagram – RF Board –................................... 41
7-9. Printed Wiring Board – RELAY Section –...................... 42
7-10. Schematic Diagram – RELAY Section – ........................ 43
7-11. Printed Wiring Board – DMB08 Board (SideA) – ......... 44
7-12. Printed Wiring Board – DMB08 Board (Side B) – ......... 45
7-13. Schematic Diagram – DMB08 Board (1/10) –................ 46
7-14. Schematic Diagram – DMB08 Board (2/10) –................ 47
7-15. Schematic Diagram – DMB08 Board (3/10) –................ 48
7-16. Schematic Diagram – DMB08 Board (4/10) –................ 49
7-17. Schematic Diagram – DMB08 Board (5/10) –................ 50
7-18. Schematic Diagram – DMB08 Board (6/10) –................ 51
7-19. Schematic Diagram – DMB08 Board (7/10) –................ 52
7-20. Schematic Diagram – DMB08 Board (8/10) –................ 53
7-21. Schematic Diagram – DMB08 Board (9/10) –................ 54
7-22. Schematic Diagram – DMB08 Board (10/10) –.............. 55
7-23. Printed Wiring Board –AMP Board (Side A) – .............. 56
7-24. Printed Wiring Board –AMP Board (Side B) – .............. 57
7-25. Schematic Diagram –AMP Board (1/4) – ...................... 58
7-26. Schematic Diagram –AMP Board (2/4) – ...................... 59
7-27. Schematic Diagram –AMP Board (3/4) – ...................... 60
7-28. Schematic Diagram –AMP Board (4/4) – ...................... 61
7-29. Printed Wiring Board – IO Section – .............................. 62
7-30. Schematic Diagram – IO Section (1/2) – ........................ 63
7-31. Schematic Diagram – IO Section (2/2) – ........................ 64
7-32. Printed Wiring Board – DDCON Board –....................... 65
7-33. Schematic Diagram – DDCON Board – ......................... 66
7-34. Printed Wiring Board – DIAT TRANSMIT Board – ...... 67
7-35. Schematic Diagram – DIAT TRANSMIT Board – ........ 68
7-36. Printed Wiring Board – SPEAKER OUT Section –........ 69
7-37. Schematic Diagram – SPEAKER OUT Section – .......... 70
7-38. Printed Wiring Board – FL Board – ................................ 71
7-39. Schematic Diagram – FL Board – ................................... 72
7-40. Printed Wiring Board
– POWER/FRONT PANEL Section –............................. 73
7-41. Schematic Diagram
– POWER/FRONT PANEL Section –............................. 74
8. EXPLODEDVIEWS
8-1. Case Section ...................................................................109
8-2. Front Panel Section ........................................................ 110
8-3. Chassis Section ............................................................... 111
8-4. Mechanism Deck Section-1 (CDM69-DVBU16) .......... 112
8-5. Mechanism Deck Section-2 (CDM69-DVBU16) .......... 113
8-6. Mechanism Deck Section-3 (CDM69-DVBU16) .......... 114
8-7. Mechanism Deck Section-4 (CDM69-DVBU16) .......... 115
8-8. Mechanism Deck Section-5 (CDM69-DVBU16) .......... 116
8-9. Mechanism Deck Section-6 (CDM69-DVBU16) .......... 117
8-10. Optical Pick-up Section (DBU-1) .................................. 118
9. ELECTRICAL PARTS LIST ................................. 119
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4
HCD-FR10W SECTION 1
SERVICING NOTE
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
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TEL 13942296513 QQ 376315150 892498299
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5
HCD-FR10W
SECTION 2
GENERAL This section is extracted
from instruction manual.
Front Panel
A[/1(power) switch/STANDBY indicator FVOLUME +/–
G./>
Hx(stop)
I(play/pause)
JFUNCTION
KDisc slot
BDISC1-5 Z(eject)/indicators
C(remote sensor)
DFront panel display
EPHONES (on the side of the system)
jack
Rear Panel
ASPEAKER jacks (16)
BSURROUND BACK jack (18)
CVIDEO AUDIO IN (L/R) jacks (23)
DCOMPONENT VIDEO OUT jacks (23)
ESAT OPTICAL DIGITAL IN jack (24)
FAM terminals (21)
GFM 75 COAXIAL jack (21)
HMONITOR OUT (VIDEO/S VIDEO) jacks
(23)
ISAT AUDIO IN (L/R) jacks (23)
JDIR-T1 jack (16)
AUDIO IN
VIDEO
COMPOMEMT VIDEO OUT
MONITOR OUT
SAT
SURROUND
BACK SAT
SPEAKER
AUDIO IN S VIDEO
(DVD ONLY)
VIDEO
OPTICAL
DIGITAL IN
RL
YP
B
/C
B
P
R
/C
R
RL
CENTER FRONT LFRONT R
WOOFERWOOFER
COAXIAL
AM FM 75
DIR-T1
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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6
HCD-FR10W
Remote
Note
This remote control glows in the dark. However,
before glowing, the remote must be exposed to light for
awhile.
ADISC SKIP
BDISPLAY
CSLEEP
D./>, PRESET –/+
EH(play)
FDVD TOP MENU/ALBUM–
GC/X/x/c/ENTER
HDVD DISPLAY
Open the cover.
IAUTO FORMAT DIRECT
JDSGX
KDVD SETUP
LSUBTITLE
MAUDIO
NANGLE
ONumber buttons
PENTER
QTUNER MENU
RTV [/1(on/standby)
S"/1(standby)
TSONY TV DIRECT
UTUNER/BAND
VFUNCTION
Wm/M// SLOW,TUNING –/+
Xx(stop)
YX(pause)
ZMUTING
wj DVD MENU/ALBUM+
wk VOL +/–
wl ORETURN
e; MODE
ea NIGHT MODE
es PLAY MODE
ed REPEAT
ef TV
eg TV/VIDEO
eh TV CH +/–
ej TV VOL +/–
ek AMP MENU
el CLEAR
r; FM MODE
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TEL 13942296513 QQ 376315150 892498299
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7
HCD-FR10W
SECTION 3
DISASSEMBLY
3-1. FLOW CHART
•This set can be disassembled in the order shown below.
SET
3-2.
SIDE PANEL (R)(L),
FRONT PANEL SECTION
(Page 8)
3-4.
MECHANISM DECK
(CDM69-DVBU16)
(Page 9)
3-
3. FL BOARD
(Page 8) 3-5
. AMP BOARD
(Page 9)
3-7
. DMB08 BOARD
(Page 10)
3-8
. TUNER UNIT, IO BOARD
(Page 11)
3-6.
SWITCHING REGULATOR
(Page 10)
3-16. RUBBER ROLLER
(SLIDER) ASSY
(Page
15)
3-17.TIMING BELT
(FRONT/REAR)
(Page
15)
3-18. CAM (GEAR)
(Page
16)
3-19. SENSOR BOARD
(Page
16)
3-11. SW BOARD,
BRACKET (TOP) ASSY
(Page
12)
3-9. OPTICAL PICK-UP
SECTION (DVBU16)
(Page
11)
3-10. PICK-UP UNIT
(DBU-1)
(Page
12)
3-15. MOTOR (STOCKER)
ASSY (MODE)
(M761) (Page
14)
3-14. MOTOR (STOCKER)
ASSY (ROLLER)
(M771) (Page
14)
3-13. MOTOR (STOCKER)
ASSY (STOCKER)
(M781) (Page
13)
3-12. RELAY BOARD
(Page
13)
*
In order to remove DMB08 BOARD,
please remove AMP BOARD and SWITCHING REGULATOR.
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TEL 13942296513 QQ 376315150 892498299
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8
HCD-FR10W
3-3. FL BOARD
3-2. SIDE PANEL (R) (L), FRONT PANEL SECTION
Note: Follow the disassembly procedure in the numerical order given.
qs
wire (flat type)
(17 core) (CN801)
qd
wire (flat type)
(13 core) (CN802)
qf
front panel section
3
connector
(5p) (CN811)
1
two screw
s
(+BV3)
5
two screws
(+BV3)
6
three screws
(+BV3)
qa
four screws
(+BV3)
q;
three screws
(+BV3)
8
three screws
(+BV3)
9
three screws
(+BV3)
2
three screws
(+BV3)
4
side panel (R)
7
side panel (L)
7
wire (flat type)
(7 core) (CN812)
6
wire (flat type)
(17 core) (CN803)
4
connector
(3p)
3
connector
(2p)
1
four screw
s
(+BV3)
5
two screws
(+BV3)
2
cover
8
FL board
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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9
HCD-FR10W
3-4. MECHANISM DECK (CDM69-DVBU16)
3-5. AMP BOARD
7
wire (flat type)
(28 core) (CN701)
5
MD cover sub ass
y
8
wire (flat type)
(29 core)
1
connector
(2p) (CN900)
2
connector
(2p) (CN901)
9
mechanism deck
(CDM69-DVBU16)
6
four screws
(+BV3)
4
two hooks
3
four screws
(+BV3)
1
wire (flat type)
(17 core) (CN301)
2
wire (flat type)
(9 core) (CN302)
q;
AMP board
5
screw
(+BVTP 3
×
16)
7
connector
(2p) (CN300
)
8
connector
(6p) (CN313)
9
connector
(5p) (CN306)
3
connector
(4p) (CN4)
4
connector
(2p) (CN7)
6
four screws
(+BV3)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
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10
HCD-FR10W
3-6. SWITCHING REGULATOR
3-7. DMB08 BOARD
1
screw
(+BV3)
3
three screws
(+BV3)
2
power sheet (top)
q;
power sheet
qa
switching regulator
4
connector
(2p) (CN7)
5
connector
(12p) (CN8)
6
connector
(4p) (CN4)
8
connector
(2p) (CN3)
7
connector
(2p)
9
Remove the two solderings.
2
wire (flat type)
(29 core) (CN401)
3
wire (flat type)
(29 core) (CN002)
5
wire (flat type)
(11 core) (CN010)
6
wire (flat type)
(28 core) (CN006)
7
wire (flat type)
(17 core) (CN005)
8
wire (flat type)
(15 core) (CN003
)
9
DMB08 board
4
bracket (DMB)
1
four screws
(+BV3)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
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11
HCD-FR10W
3
boss
4
boss
5
boss
6
optical
pick-up section
(DVBU16)
1
screw
(PTPWHM2.6
)
2
3-8. TUNER UNIT, IO BOARD
3-9. OPTICAL PICK-UP SECTION (DVBU16)
6
IO board
5
wire (flat type)
(29 core) (CN601)
4
wire (flat type)
(15 core) (CN201)
2
wire (flat type)
(11 core)
3
tuner unit
1
eight screw
s
(+BV3)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
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12
HCD-FR10W
3-10. PICK-UP UNIT (DBU-1)
3-11. SW BOARD, BRACKET (TOP) ASSY
holder (DBU1)
6
flexible board
8
insulator
7
insulator
9
insulator
5
connector
(CN003)
2
step screw (M
)
1
step screw (M)
0
pick-up unit (DBU-1)
4
3
step screw (M)
6
six screws
(BVTP2.6
×
8)
5
SW (4) board
4
SW (3) board
3
SW (2) board
2
SW (1) board
7
bracket (top) assy
1
four
screws
(BTP2.6
×
6)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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13
HCD-FR10W
3-12. RELAY BOARD
3-13. MOTOR (STOCKER) ASSY (STOCKER) (M781)
1
Remove five solders.
– bottom view –
RELAY board
4
connector
(CN703)
5
connector
(CN702)
2
four screws
(BVTP2.6
×
8)
6
connector
(CN710)
7
connector
(CN706)
8
connecto
r
(CN707)
9
connector
(CN708)
0
RELAY board
3
6
STOCKER MOTOR board
3
two screws
(BVTP2.6
×
8)
2
Remove two solder
s
5
connector
(CN761)
4
7
motor (stocker) assy
(stocker) (M781)
1
belt (stocker)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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14
HCD-FR10W
3-14. MOTOR (STOCKER) ASSY (ROLLER) (M771)
3-15. MOTOR (STOCKER) ASSY (MODE) (M761)
1
belt (roller)
4
ROLLER MOTOR boar
d
2
Remove two solders.
3
two screws
(BVTP2.6
×
8)
5
motor (stocker) assy
(roller) (M771)
1
Remove five solders
of rotary encoder.
2
Remove two solders
of motor (M761)
MODE MOTOR
board
3
two screws
(BVTP2.6
×
8)
4
MODE MOTOR board
5
belt (mode)
6
motor (stocker) ass
y
(mode) (M761)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
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15
HCD-FR10W
3-16. RUBBER ROLLER (SLIDER) ASSY
3-17. TIMING BELT (FRONT/REAR)
qg
sub chassis
qf
screw
(BVTP2.6
×
8)
8
step screw
qs
step screw
5
step screw
9
tension
spring
(slider 2)
6
tension spring
(base slider 5)
3
tension spring
(base slider 5
)
1
step screw
0
rubber roller
(slider 4) assy
7
rubber roller
(slider 1) assy
4
rubber roller
(slider 5) assy
2
rubber roller
(slider S) assy
qa
rubber roller
(slider 2) assy
qd
rubber roller
(slider 1) assy
3
slider (mode cam) assy
5
two gears
(center)
7
two gears (center)
8
timing belt (rear) timing belt
(rear)
When install three timing belts,
its pass under each claws.
9
timing belt (rear)
4
gear
(timing)
2
gear (mode cam)
: Note
6
timing belt
(front)
1
screw
(PTPWH2.6
×
8)
timing belt
(rear)
timing belt (front)
claw
claw
claw
claw
Note: Refer to assembly (Section 4)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
16
HCD-FR10W
3-18. CAM (GEAR)
3-19. SENSOR BOARD
1
screw
(PTPWH2.6
×
8)
3
screw
(PTPWH2.6
×
8)
7
screw
(PTPWH2.6
×
8)
9
screw
(PTPWH2.6
×
8)
qa
screw
(PTPWH2.6
×
8)
qs
cam (gear)
: Note
5
screw
(PTPWH2.6
×
8)
2
pulley
(mode deceleration)
4
gear
(mode 5)
8
gear (mode 3)
0
gear
(mode 2)
:Note
6
gear (mode 4)
Note: Refer to assembly (Section 4).
8
screw
(PTPWH2.6
×
8)
1
screw
(PTPWH2.6
×
8)
9
cam
(eject lock)
: Note
qs
gear
(eject lock)
qd
gear
(mode 1)
qg
two claws
0
screw
(PTPWH2.6
×
8)
ql
screw
(BVTP2.6
×
8)
3
screw
(BVTP2.6
×
8)
7
shaft
(shutter)
6
compression spring
(shutter)
4
two screws
(BVTP2.6
×
8)
5
base (shutter) block
2
lever shutter (A)
w;
SENSOR board
qf
screw
(PTPWH2.6
×
8)
qh
rotary encoder
(S701)
qj
claw
qk
harness
qa
cam
(BU U/D)
Note: Refer to assembly (Section 4).
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
17
HCD-FR10W
SECTION 4
ASSEMBLY
•This is can be assemble according to the following sequence.
4-1. HOWTO INSTALLTHE CAM (EJECT LOCK)
mark
cam (BU U/D)
cam (eject lock)
– bottom view • front –
gear (eject lock)
1
Rotate the cam (BU U/D) fully in the direction of arrow.
2
Engage the gear (eject lock) and the gear of the cam (eject lock)
aligning the mark with the center of the gear (eject lock).
4-2. HOWTO INSTALLTHE CAM (GEAR)
boss
cam (gear)
mark
cam (BU U/D)
– bottom view • front –
1
Check that the cam (BU U/D) can not be rotated in the direction of arrow.
2
Align the mark on the cam (gear) with the boss as shown in the figure
and install the cam (gear).
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
18
HCD-FR10W
4-3. HOWTO INSTALLTHE GEAR (MODE 2)
– bottom view • front –
gear
(mode 2)
rotary encoder
(S701) cam (BU U/D)
mark projection chassis
1
Align the mark on the rotary encoder (S701) with the projection of the assy.
2
Check that the cam (BU U/D) can not be rotated in the direction of arrow.
3
Install the gear (mode 2).
4-4. HOWTO INSTALLTHE GEAR (MODE CAM)
mark
B
slider (mode cam) assy
shaft
mark
A
mark
D
gear (mode cam)
cam (gear)
mark
C
1
Slide the shaft in the direction of arrow.
2
Align mark
A
on the gear (mode cam) with mark
B
on the slider (mode cam) assy,
then install the gear (mode cam).
3
Check that mark
C
on the gear (mode cam) is in alignment with mark
D
on the cam (gear).
– bottom view • front –
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
19
HCD-FR10W
4-5. HOWTO INSTALLTHE ROTARY ENCODER (S702), GEAR (STOCKER COMMUNICATION)
2
five
solders
6
two gears
(stocker communication)
4
gear
(stocker communication)
RELAY board
7
two screws
(PTPWH2.6
×
8)
5
screw
(PTPWH2.6
×
8)
3
screw
(PWH2
×
6)
rotary encoder
(S702)
gear
(stocker
communication)
– rear –
1
rotary encoder
(S702)
Engage the rotary encoder (S702)
and the gear (stocker communication)
as shown below in the figure.
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
20
HCD-FR10W
4-6. HOWTO INSTALLTHE CAM (STOCKER U/D)
2
two cams
(stocker U/D)
2
cam (stocker U/D)
3
two screws
(PTPWH2.6
×
8)
3
screw
(PTPWH2.6
×
8)
rotary encoder
(S702)
hole
gear
(stocker communication)
– rear –
screw
1
Position the hole on the gear
(stocker communication) on the
screw of the rotary encoder (S702).
To install three cams (stocker U/D), align each groove
of the cam (stocker U/D) with each
f
mark on the
chassis as shown in the figure.
f
mark
f
mark
f
mark
cam (stocker U/D) cam (stocker U/D)
cam (stocker U/D)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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