Sony Xperia Z C6602 User manual

1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
Working Instructions
- mechanical -
XperiaTMZ
C6602, C6603, L36h

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
2(68)
CONTENTS
1Exterior Views................................................................................. 5
1.1 C6603, C6602, L36h.............................................................................. 5
2Tools ................................................................................................ 6
3Disassembly.................................................................................... 8
3.1 SIM Tray ................................................................................................ 8
3.2 Back Panel Assy .................................................................................. 9
3.3 Ant Diversity Flex RoW...................................................................... 10
3.4 Cupper Sheet McamB ........................................................................ 11
3.5 Camera 13 MPixel CMOS ................................................................... 11
3.6 Camera 2.2 MPixel CMOS .................................................................. 12
3.7 Sheet Battery FPC.............................................................................. 12
3.8 Main PBA ............................................................................................ 13
3.9 FPC Assembly Top RoW ................................................................... 14
3.10 Cover Con Vibrator ............................................................................ 15
3.11 Ant Main Flex RoW............................................................................. 15
3.12 PBA Sub RoW and Front Assembly.................................................. 16
4Replacement ................................................................................. 17
4.1 SIM Tray .............................................................................................. 17
4.2 Back Panel Assy ................................................................................ 17
4.3 Ant Diversity Flex RoW...................................................................... 17
4.4 Cupper Sheet McamB ........................................................................ 17
4.5 Camera 13 MPixel CMOS ................................................................... 18
4.6 Camera 2.2 MPixel CMOS .................................................................. 18
4.7 Sheet Battery FPC.............................................................................. 18
4.8 FPC Assembly Top RoW ................................................................... 18
4.9 Cover Con Vibrator ............................................................................ 19
4.10 Ant Main Flex RoW............................................................................. 19
4.11 PBA Sub RoW..................................................................................... 19
4.12 Adhesive Battery1.............................................................................. 20
4.13 Adhesive Battery 2............................................................................. 21
4.14 Adhesive Conductive LCD................................................................. 22
4.15 Adhesive Conductive LCD 2.............................................................. 23
4.16 Adhesive FPC ..................................................................................... 24
4.17 Adhesive FPC A ................................................................................. 25
4.18 Adhesive FPC B ................................................................................. 26
4.19 Adhesive Receiver ............................................................................. 27
4.20 Adhesive WP Test Hole ..................................................................... 28
4.21 Battery 2330.0 mAh............................................................................ 29
4.22 Cable RF Coax Cable, ASSY.............................................................. 30

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
3(68)
4.23 Cap Audio Jack Assy R ..................................................................... 31
4.24 Cap SD Assy R ................................................................................... 32
4.25 Cap SIM Assy R.................................................................................. 33
4.26 Cap USB Assy R................................................................................. 34
4.27 Carrier Holder Coax Cable................................................................. 35
4.28 Cover Panel Bottom ........................................................................... 36
4.29 Cover Panel Top................................................................................. 37
4.30 Cover WP Test Hole ........................................................................... 38
4.31 Cupper Sheet McamA ........................................................................ 39
4.32 Cushion Battery Bottom .................................................................... 40
4.33 Ear Speaker 12.0 Rectangular_WR ................................................... 41
4.34 Foil Adhesive Back Panel.................................................................. 42
4.35 Foil Adhesive Double......................................................................... 44
4.36 FPC Assembly Relay FPC.................................................................. 45
4.37 Front Assembly .................................................................................. 47
4.38 Loudspeaker 15.0 Rectangular ......................................................... 48
4.39 Mcomp Sheet relay FPC .................................................................... 49
4.40 Mesh Receiver .................................................................................... 50
4.41 Plate Side Key .................................................................................... 51
4.42 Sheet BtB LCD.................................................................................... 52
4.43 Sheet WP Test Hole............................................................................ 53
4.44 Water Indicator ................................................................................... 54
4.45 Vibrator ............................................................................................... 55
4.46 Board Swap - Replacement ............................................................... 56
4.47 Board Swap – Change Label ............................................................. 57
5Re-Assembly................................................................................. 58
5.1 PBA Sub RoW and Front Assembly.................................................. 58
5.2 Ant Main Flex RoW............................................................................. 59
5.3 Cover Con Vibrator ............................................................................ 60
5.4 FPC Assembly Top RoW ................................................................... 60
5.5 Main PBA ............................................................................................ 61
5.6 Sheet Battery FPC.............................................................................. 62
5.7 Camera 2.2 MPixel CMOS .................................................................. 63
5.8 Camera 13 MPixel CMOS ................................................................... 63
5.9 Cupper Sheet McamB ........................................................................ 64
5.10 Ant Diversity Flex RoW...................................................................... 64
5.11 Back Panel Assy ................................................................................ 65
5.12 SIM Tray .............................................................................................. 67
6Revision History ........................................................................... 68

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
4(68)
For general information about mechanical repair related issues, refer to
1220-1333: Generic Repair Manual - mechanical

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
5(68)
1 Exterior Views
1.1 C6603, C6602, L36h

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
6(68)
2 Tools
SPECIAL TOOLS
1. Torque Screwdriver
2. Front Opening Tool
3. Bits (JCIS No 0)
4. Flex Film Assembly Tool
5. Guitar Pick
6. Press Tool Loudspeaker
7. Back Panel Top inlay
8. Back Panel press Bottom inlay
9. Battery inlay
10. Back Panel Adhesive fixture
11. Side Panel press
12. Side Panel Press Head
For part not on the tools above, refer to the ‘Tools Catalogue/Matrix’!

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
7(68)
Tools
STANDARD TOOLS
1. Dentist Hook
2. Nylon Pointer
3. Tweezer
4. Suction cup

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
8(68)
3 Disassembly
The Disassembly is done to the following modules:
1. SIM Tray
2. Back Panel Assy
C6603, C6602, L36h
3. Ant Diversity Flex RoW
4. Cupper Sheet McamB
5. Camera 13 MPixel CMOS
6. Camera 2.2 MPixel CMOS
7. Sheet Battery FPC
8. Main PBA
9. FPC Assembly Top RoW
10. Cover Con Vibrator
11. Ant Main Flex RoW
12. PBA Sub RoW (a) and Front Assembly (b)
3.1 SIM Tray
Open the Cap SIM Assy R with fingers.
Remove SIM Tray by using fingers.

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
9(68)
Disassembly
3.2 Back Panel Assy
Use Suction cup to get space for inserting the Guitar Pick.
Gently slide the Guitar Pick along to release all sides of the
Back Panel Assy.
Note! Start in the middle of the right long side!

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
10(68)
Disassembly
Remove the Back Panel Assy by using the Suction cup.
Use a Front Opening Tool to disconnect the BtB connector.
3.3 Ant Diversity Flex RoW
Remove the three Screw Other Len:2.6 Diam:1.4 M by using
a screwdriver with Bits (JCIS No 0).
Use a Front Opening Tool to remove the Ant Diversity Flex
RoW.

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
11(68)
Disassembly
Remove the Ant Diversity Flex RoW with fingers.
3.4 Cupper Sheet McamB
Insert the Flex Film Assembly Tool underneath and slide
along to release the Cupper Sheet McamB as shown.
Remove it.
3.5 Camera 13 MPixel CMOS
Use a Front Opening Tool to disconnect the BtB connector.

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
12(68)
Disassembly
Remove the Camera 13 MPixel CMOS with fingers.
3.6 Camera 2.2 MPixel CMOS
Use a Front Opening Tool to disconnect the BtB connector.
Remove the Camera 2.2 MPixel CMOS with fingers.
3.7 Sheet Battery FPC
Insert the Flex Film Assembly Tool underneath and slide
along to release the Sheet Battery FPC as shown.

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
13(68)
Disassembly
Remove it.
3.8 Main PBA
Use a Front Opening Tool to disconnect the BtB connector
and Cable RF Coax Cable, ASSY.
Use a Front Opening Tool to disconnect the BtB connector.
Use a Front Opening Tool to disconnect the BtB connector.

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
14(68)
Disassembly
Use a Front Opening Tool to lift up the Main PBA.
Remove the Main PBA gently with fingers.
3.9 FPC Assembly Top RoW
Unhook FPC Assembly Top RoW by using Front Opening
Tool.
Remove the FPC Assembly Top RoW gently with fingers.

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
15(68)
Disassembly
3.10 Cover Con Vibrator
Remove the Screw Other Len:2.6 Diam:1.4 M by using a
screwdriver with Bits (JCIS No 0).
Remove Cover Con Vibrator using a pair of tweezers.
Use a Front Opening Tool to disconnect the Vibrator.
3.11 Ant Main Flex RoW
Unhook Ant Main Flex RoW by using Front Opening Tool.

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
16(68)
Disassembly
Disconnect PBA Sub RoW from Ant Main RoW using Front
Opening Tool.
Remove Ant Main Flex RoW.
3.12 PBA Sub RoW and
Front Assembly
Use a Front Opening Tool to disconnect the Cable RF Coax
Cable, ASSY
Remove PBA Sub RoW.

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
17(68)
4 Replacement
4.1 SIM Tray
Follow the 3.1 Disassembly instructions section
Prepare a new SIM Tray.
Follow the 5.12 Reassembly instructions section
4.2 Back Panel Assy
Follow the 3.2 Disassembly instructions!
Note! If reuse of Back Panel Assy follow 4.34 Removal
Instruction
Prepare a new Back Panel Assy.
Note! If reuse of Back Panel Assy follow 4.34 Installation
Instruction
Follow the 5.11 Reassembly instructions!
4.3 Ant Diversity Flex RoW
Follow the 3.2 and 3.3 Disassembly instructions!
Prepare a new Ant Diversity Flex RoW.
Follow the 5.10 and 5.11 Reassembly instructions!
4.4 Cupper Sheet McamB
Follow the 3.2 and 3.4 Disassembly instructions!
Scrap! Not to be reused!
Prepare a new Cupper Sheet McamB.
Follow the 5.9 and 5.11 Reassembly instructions!

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
18(68)
Replacement
4.5 Camera 13 MPixel CMOS
Follow the 3.2, 3.4 and 3.5 Disassembly instructions!
Prepare a new Camera 13 MPixel CMOS.
Follow the 4.31 Installation instructions!
Follow the 5.8, 5.9 and 5.11 Reassembly instructions!
4.6 Camera 2.2 MPixel CMOS
Follow the 3.2 and 3.6 Disassembly instructions!
Prepare a new Camera 2.2 MPixel CMOS.
Follow the 5.7 and 5.11 Reassembly instructions!
4.7 Sheet Battery FPC
Follow the 3.2 and 3.7 Disassembly instructions!
Scrap! Not to be reused!
Prepare a new Sheet Battery FPC.
Follow the 5.6 and 5.11 Reassembly instructions!
4.8 FPC Assembly Top RoW
Follow the 3.1 - 3.9 Disassembly instructions!
Prepare a new FPC Assembly Top RoW.
Follow the 5.4 - 5.12 Reassembly instructions!

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
19(68)
Replacement
4.9 Cover Con Vibrator
Follow the 3.2 and 3.10 Disassembly instructions!
Prepare a new Cover Con Vibrator.
Follow the 5.3 and 5.11 Reassembly instructions!
4.10 Ant Main Flex RoW
Follow the 3.2 3.10 and .3.11 Disassembly instructions!
Prepare a new Ant Main Flex RoW.
Follow the 4.32, 4.38 and 4.45 Installation instructions!
Follow the 5.2, 5.3 and 5.11 Reassembly instructions!
4.11 PBA Sub RoW
Follow the 3.2 and 3.10 -3.12 Disassembly instructions!
Prepare a new PBA Sub RoW.
Follow the 5.1 - 5.3 and 5.11 Reassembly instructions!

Working Instruction (mech)
1273-1774 Rev 2

Sony Mobile Communications AB – Company Internal
20(68)
Replacement
4.12 Adhesive Battery1
Follow the 3.2 and 3.7 Disassembly instructions!
Follow the 4.21 Removal instructions!
Carry out the Removal as described below!
Prepare a new Adhesive Battery!
Carry out the Installation as described below!
Follow the 4.21 Installation instructions!
Follow the 5.6 and 5.11 Reassembly instructions!
REMOVAL
Detach to remove the Adhesive Battery 1 with the Flex Film
Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Place a new Adhesive Battery 1 follow the guiding lines on
the Front Assembly using a Flex Film Assembly Tool