Sony Xperia Z3 Compact User manual

1291-4296 Rev 1
© Sony Mobile Communications AB –Company Internal
Working Instructions
- mechanical -
D5803, D5833
XperiaTM Z3 Compact

Working Instructions (mech)
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-4296 Rev 1
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CONTENTS
1Exterior Views................................................................................. 4
1.1 D5803, D5833........................................................................................ 4
2Tools ................................................................................................ 5
3Disassembly.................................................................................... 6
3.1 SIM Tray ................................................................................................ 6
3.2 Window Back........................................................................................ 6
3.3 Tray Label & Label Core Unit .............................................................. 7
3.4 Cover Rear............................................................................................ 7
3.5 Shield Camera ...................................................................................... 8
3.6 Main Camera......................................................................................... 8
3.7 Main PBA .............................................................................................. 9
4Replacement ................................................................................. 12
4.1 SIM Tray .............................................................................................. 12
4.2 Cap USB.............................................................................................. 12
4.3 Cap SIM............................................................................................... 12
4.4 Panel Side Charger ............................................................................ 12
4.5 Window Back...................................................................................... 14
4.6 Tray Label & Label Core Unit ............................................................ 14
4.7 NFC Antenna ...................................................................................... 14
4.8 Loud Speaker ..................................................................................... 16
4.9 Holder Vib ........................................................................................... 17
4.10 Shield Camera .................................................................................... 17
4.11 Holder Camera.................................................................................... 17
4.12 Cushion Camera................................................................................. 18
4.13 Main Camera....................................................................................... 18
4.14 Main PBA ............................................................................................ 19
4.15 Side Key FPC...................................................................................... 23
4.16 Chat Camera & Holder Chat Camera ................................................ 24
4.17 Battery................................................................................................. 25
4.18 Cushion Holder 1st MIC Duct ............................................................ 27
4.19 Holder 2nd MIC Duct .......................................................................... 28
4.20 Magnetic charger connector ............................................................. 28
4.21 Jack FPC............................................................................................. 29
4.22 Ear Speaker ........................................................................................ 31
4.23 Plate Receiver..................................................................................... 32
4.24 Cover Rear.......................................................................................... 34
4.25 Front Cover......................................................................................... 35
4.26 Sheet Copper Plate A ~ E .................................................................. 36
4.27 Liquid Indicator .................................................................................. 36

Working Instructions (mech)
1291
-4296 Rev 1
© Sony Mobile Communications AB –Company Internal
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4.28 Board Swap –Replacement .............................................................. 37
4.29 Board Swap –Change Label ............................................................. 38
4.30 Board Swap –Customize of Software .............................................. 38
5Reassembly................................................................................... 39
5.1 Front Cover & Main PBA & Battery................................................... 39
5.2 Main Camera....................................................................................... 41
5.3 Shield Camera .................................................................................... 41
5.4 Cover Rear.......................................................................................... 41
5.5 Tray Label & Label Core Unit ............................................................ 42
5.6 Window Back...................................................................................... 42
5.7 SIM Tray .............................................................................................. 45
6Revision History ........................................................................... 46
For general information about mechanical repair related issues, refer to
1220-1333: Generic Repair Manual - mechanical

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-4296 Rev 1
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1 Exterior Views
1.1 D5803, D5833

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-4296 Rev 1
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2 Tools
SPECIAL TOOLS
1.
Torque Screwdriver
2. Front Opening Tool
3. Bits (JCIS No 0)
4. Flex Film Assembly Tool
5. Guitar Pick
6a &
d. Top and Bottom Press
6b
& c. Press inlay
7.
Adhesive Window Back alignment fixture
8.
Earspeaker/Loudspeaker Press tool
9.
Jack FPC Press tool
For part no’s on the tools above, refer
to the ‘Tools Catalogue/Matrix’.
STANDARD TOOLS
1.
Dentist Hook
2. Nylon Pointer
3. Tweezers
4. Suction Cup

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3 Disassembly
The disassembly is done in the following order:
1. SIM Tray
2. Window Back
3. Tray Label & Label Core Unit
4. Cover Rear
5. Shield Camera
6. Main Camera
7. Main PBA with Battery (a) & Front Cover (b)
3.1
SIM Tray
Open the Cap
SIM and remove the SIM Tray.
3.2
Window Back
A
ttach the Suction Cup on
the bottom area of the Window
Back
.
Pull upwards and insert the guitar pick.
Slide along all sides
.
Be careful not to damage the camera
!

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Disassembly
Remove the
Window Back.
Scrap!
Adhesive Window Back is not to be reused.
3.3
Tray Label
& Label Core
Unit
Add force toward bottom side
and free the Tray Label
with
Label Core Unit
from the Cover Rear.
Remove the
Tray Label.
3.4
Cover Rear
Unsnap the NFC Antenna connector by using the Nylon
pointer.
Remove
the Screws in the sequence
which shown in the
picture.
Scrap!
Screws are not to be reused.

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Disassembly
Unhook the Cover Rear from the Front Cover.
Remove the Cover Rear.
Unsnap the
Battery connector.
3.5
Shield Camera
Unhook the Shield Camera from the Front Cover.
Remove the Shield Camera.
Scrap! Shield Camera is not to be
reused.
3.6
Main Camera
Unsnap the Main Camera connector.
Remove the Main Camera.

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Disassembly
3.7
Main PBA
Unsnap the Jack FPC connector.
U
nsnap the LCD FPC connector.
Insert the LCD FPC connector into the hole of the Main
PBA.
Remove the Screw.
Scrap!
Screw is not to be reused.

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Disassembly
Detach the Vibrator from the Front Cover once.
Unhook the Main PBA from the Front Cover.
Lift up from the left side of the Main PBA
carefully.
Stop lifting around 15 degree.
Let the LCD FPC connector pass through the hole of the
Main PBA.
Make sure not to damage the LCD FPC by the
PBA
hole!

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Disassembly
Detach the Vibrator from the Front Cover.
Remove the Main PBA.
Make sure not to damage the
Key FPC!
Scrap! Adhesive Vib is not to be reused.

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4 Replacement
4.1 SIM Tray
Follow the 3.1 Disassembly instructions!
Prepare the new SIM Tray.
Follow the 5.16 Reassembly instructions!
4.2
Cap USB
Prepare the new
Cap USB.
Pull out the
old Cap USB.
Insert the leg of
the new Cap USB into the hole.
Close the Cap.
4.3
Cap SIM
Prepare the new
Cap SIM.
Pull out the old Cap SIM.
Insert the leg of
the new Cap SIM into the hole.
Close the Cap.
4.4
Panel Side Charger
Prepare the
new Panel Side Charger.

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Replacement
REMOVAL
Open the Cap USB.
Remove the
old Panel Side Charger with the Flex Film
Assembly Tool
.
INSTALL
ATION
Attach the new Panel Side Charger into a cavity and press it
for 10 sec to make it
securely attached.
Close the Cap USB

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Replacement
4.5 Window Back
Follow the 3.2 Disassembly instructions!
Prepare the new Window Back.
Follow the 5.6 Reassembly instructions!
4.6 Tray Label & Label Core
Unit
Follow the
3.2 –3.3 Disassembly instructions!
Prepare the new
Tray Label & Label Core Unit
Follow the 5.
5–5.6 Reassembly instructions!
4.7
NFC Antenna
Follow the
3.2 Disassembly instructions!
Carry out the Removal
as described below.
Carry out the Installation
as described below.
Follow the
5.6 Reassembly instructions!
REMOVAL
Unsnap the NFC Antenna connector with the Nylon pointer.
Remove
carefully the NFC Antenna from the Battery.
Make sure
not to deform the Battery laminate.

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Replacement
INSTALLATION
Prepare the new NFC Antenna.
Paste the new NFC Antenna at the position shown in the
picture.
Connect the NFC Antenna connector.
Make sure it hooks!

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Replacement
4.8 Loud Speaker
Follow the 3.2 –3.4 Disassembly instructions!
Carry out the Removal as described below.
Carry out the Installation as described below.
Follow the 5.4 –5.6 Reassembly instructions!
REMOVAL
Insert the Nylon Pinter into the gap between the Loud
S
peaker and Front Cover.
Remove the Loud Speaker & Cushion Loud Speaker.
Scrap!
Cushion Loud Speaker is not to be reused.
Clean any remaining adhesive residue!
INSTALLATION
Prepare the new Loud Speaker & Cushion Loud Speaker.
Attach the Cushion Loud Speaker &
Loud Speaker.
Make sure the orientation is correct.

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Replacement
Press
30s5N x 5 sec on the Loud Speaker with the
Press
Tool Ear Speaker
to make it securely attached.
4.9
Holder Vib
Follow the
3.2 –3.4 & 3.11 –3.12
Disassembly instructions!
Remove the old Holder Vib.
Prepare and place the new Holder Vib.
Follow the
5.4 –5.6 & 5.13 –5.16
Reassembly instructions!
4.10
Shield Camera
Follow the
3.2 –3.5 Disassembly instructions!
Prepare the new Shield Camera.
Follow
the 5.3 –5.6 Reassembly instructions!
4.11
Holder Camera
Follow the
3.2 –3.5 Disassembly instructions!
Remove the old Holder Camera.
Prepare and place the new Holder Camera.
Follow the
5.3 –5.6 Reassembly instructions!
Make sure not to touch the lens.

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Replacement:
4.12 Cushion Camera
Follow the 3.2 –3.5 Disassembly instructions!
Remove the old Cushion Camera.
Prepare and attach the new Cushion Camera.
Follow the 5.3 –5.6 Reassembly instructions!
Make sure not to touch the lens.
4.13
Main Camera
Follow the
3.2 –3.5 Disassembly instructions!
Carry out the Installation
as described below.
Follow the
5.3 –5.6 Reassembly instructions!
Make sure not to touch the lens.
INSTALLATION
Prepare the new Main Camera
&
Cushion Camera & Holder
Camera & Sheet FPC Camera.
Paste the Cushion Camera
Place the
Holder Camera on the Main Camera.
Paste
the Sheet FPC Camera on the Camera FPC.

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Replacement
4.14 Main PBA
Follow the 3.1 –3.7 Disassembly instructions!
Carry out the Removal as described below.
Carry out the Installation as described below.
Follow the 5.2 –5.7 Reassembly instructions!
REMOVAL
Foll
ow the 4.17 Battery Removal.
Unsnap the zif
connector of the Chat Camera.
Remove the Chat Camera & Holder Chat Camera.
INSTALLATION
Prepare
the
new Main PBA & Adhesive Battery Bottom &
Adhesive Battery Top & Adhesive PBA & Adhesive Vib &
Gasket PBA &
Holder 2nd MIC Duct & Side Key FPC &
Sheet Plate LCD SD & Sheet SIM.
Scrap!
The parts listed above are not to be reused.

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Replacement
Prepare the Chat Camera & Holder Chat Camera.
Paste
the Adhesive Vib on the Cover Front.
Paste the
Sheet Plate LCD SD & Sheet SIM on each
connector
.
Paste the Adhesive PBA on the shield lids as shown in the
picture.