Sony Xperia Z3 User manual

1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal
Working Instructions
- mechanical -
D6603,D6616,D6643,D6653
XperiaTM Z3

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 2(97)
CONTENTS
1Exterior Views.................................................................................6
1.1D6603, D6616, D6643, D6653................................................................6
2Tools................................................................................................7
3Disassembly....................................................................................9
3.1Sim Tray.................................................................................................9
3.2Rear Panel............................................................................................10
3.3Sub Antenna........................................................................................11
3.4Holder Main Camera............................................................................12
3.5Main Camera........................................................................................12
3.6Antenna BT + WLAN ...........................................................................13
3.7Main PBA.............................................................................................. 13
3.8Shield Main Camera............................................................................15
3.9Audio Jack...........................................................................................15
3.10RF cable ...............................................................................................16
3.11Embedded Battery...............................................................................16
3.12Cushion Battery................................................................................... 16
3.13Main Antenna....................................................................................... 17
3.14Holder Vibrator....................................................................................18
3.15Plate Speaker....................................................................................... 19
3.16Holder Speaker sub assembly ...........................................................19
3.17Charge FPC.......................................................................................... 20
3.18Holder key volume .............................................................................. 21
3.19Plate holder speaker...........................................................................22
3.20Relay FPC + Front Assy...................................................................... 22
4Replacement.................................................................................23
4.1Sim Tray...............................................................................................23
4.2Rear Panel............................................................................................23
4.3Sub Antenna........................................................................................23
4.4Holder Main Camera............................................................................23
4.5Main Camera........................................................................................24
4.6Antenna BT + WLAN ...........................................................................24
4.7Main PBA.............................................................................................. 24
4.8Shield Main Camera............................................................................24
4.9Audio Jack...........................................................................................25
4.10RF cable ...............................................................................................25
4.11Embedded Battery...............................................................................25
4.12Cushion Battery................................................................................... 25
4.13Main Antenna....................................................................................... 26
4.14Holder Vibrator....................................................................................26

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 3(97)
4.15Plate Speaker....................................................................................... 26
4.16Holder Speaker sub assembly ...........................................................26
4.17Charge FPC.......................................................................................... 27
4.18Holder key volume .............................................................................. 27
4.19Plate holder speaker...........................................................................27
4.20Relay FPC.............................................................................................27
4.21Front Assy............................................................................................28
4.22Adhesive Battery Front....................................................................... 29
4.23Adhesive Battery Rear........................................................................30
4.24Adhesive Battery Rear 2.....................................................................31
4.25Adhesive Charger FPC .......................................................................32
4.26Adhesive FPC Speaker.......................................................................33
4.27Adhesive Rear Panel...........................................................................34
4.28Adhesive Relay FPC A........................................................................35
4.29Adhesive Relay FPC B........................................................................36
4.30Adhesive WP Audio Jack ...................................................................37
4.31Adhesive WP holder speaker.............................................................38
4.32Adhesive WP Speaker.........................................................................39
4.33Cap SD.................................................................................................. 40
4.34Cap USB...............................................................................................41
4.35Core Unit Label....................................................................................42
4.36Cushion Audio Jack FPC BtB ............................................................43
4.37Cushion Battery FPC BtB...................................................................44
4.38Cushion Camera BtB ..........................................................................45
4.39Cushion Chat Camera.........................................................................46
4.40Cushion Rear Panel ............................................................................47
4.41Cushion Relay FPC bottom BtB.........................................................48
4.42Cushion Relay FPC BtB...................................................................... 49
4.43Cushion Speaker.................................................................................50
4.44Cushion Vibrator.................................................................................51
4.45Gasket conductive USB......................................................................52
4.46Gore Sheet(1st mic)..............................................................................53
4.47Grill Receiver.......................................................................................54
4.48Holder Mic sub assembly................................................................... 55
4.49Holder Receiver sub assembly ..........................................................56
4.50Label Plate ...........................................................................................57
4.51Label Plate Guide................................................................................58
4.52Lightguide 3 LED.................................................................................59
4.53Liquid Indicator ...................................................................................60
4.54Loudspeaker........................................................................................61
4.55Loudspeaker B ....................................................................................62

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 4(97)
4.56Magnetic connector ............................................................................ 63
4.57Sheet ACO L ........................................................................................64
4.58Sheet ACO R........................................................................................65
4.59Sheet Battery Rear .............................................................................. 66
4.60Sheet Chat Camera .............................................................................67
4.61Sheet copper display BtB................................................................... 68
4.62Sheet Relay FPC.................................................................................. 69
4.63Sheet Sub Antenna .............................................................................70
4.64Sheet Sub PBA A.................................................................................71
4.65Sheet thermal MSM.............................................................................72
4.66Sheet touch FPC CN ...........................................................................73
4.67Spacer Sub Antenna...........................................................................74
4.68Sub Camera .........................................................................................75
4.69Sub PBA-A...........................................................................................76
4.70Sub PBA-B...........................................................................................77
4.71Water Indicator....................................................................................78
4.72Board Swap - Replacement................................................................79
4.73Board Swap – Change Label..............................................................80
4.74Board Swap – Customize of Software...............................................80
5Reassembly...................................................................................81
5.1Front assy & Relay FPC......................................................................81
5.2Plate Holder Speaker ..........................................................................81
5.3Holder key volume .............................................................................. 82
5.4Charge FPC.......................................................................................... 83
5.5Holder Speaker sub assembly ...........................................................84
5.6Plate Speaker....................................................................................... 85
5.7Holder Vibrator....................................................................................85
5.8Main Antenna....................................................................................... 86
5.9Cushion Battery................................................................................... 87
5.10Embedded Battery...............................................................................87
5.11RF cable ...............................................................................................88
5.12Audio Jack...........................................................................................89
5.13Shield Main Camera............................................................................90
5.14Main PBA.............................................................................................. 90
5.15Antenna BT + WLAN ...........................................................................91
5.16Main Camera........................................................................................92
5.17Holder Main Camera............................................................................92
5.18Sub Antenna........................................................................................93
5.19Rear Panel............................................................................................93
5.20Sim Tray...............................................................................................95

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 5(97)
6Revision History...........................................................................97
For general information about mechanical repair related issues, refer to
1220-1333: Generic Repair Manual - mechanical

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 6(97)
1 Exterior Views
1.1 D6603, D6616, D6643, D6653

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 7(97)
2 Tools
SPECIAL TOOLS
1. Torque Screwdriver
2. Front Opening Tool
3. Bits (JCIS No 0)
4. Flex Film Assembly Tool
5. Guitar Pick
6. Audio Jack Press
7. Press Tool Loudspeaker
8. Speaker FPC Press
9. Rear Panel Press Top Inlay
10. Bottom Press Inlay
11. Rear Panel Adhesive alignment fixture
12. Side Panel press
13. Side Panel Press Head
14. Charge connector press pad
For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’.

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 8(97)
Tools
STANDARD TOOLS
1. Dentist Hook
2. Nylon Pointer
3. Tweezers
4. Suction Cup

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 9(97)
3 Disassembly
The disassembly is done in the following order:
1. Sim Tray
2. Rear Panel
3. Sub Antenna
4. Holder Main Camera
5. Main Camera
6. Antenna BT + WLAN
7. Main PBA
8. Shield Main Camera
9. Audio Jack
10. RF cable
11. Embedded Battery
12. Cushion Battery
13. Main Antenna
14. Holder Vibrator
15.Plate Speaker
16. Holder Speaker sub assembly
17. Charge FPC
18. Holder key volume
19. Plate Holder Speaker
20. Relay FPC (a) + Front Assy (b)
3.1 Sim Tray
Open the Cap SD
Remove the Sim Tray with fingers

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 10(97)
Disassembly
Close the Cap SD
3.2 Rear Panel
Use Suction cup to get space for inserting the Guitar Pick.
Gently slide the Guitar Pick along to release all sides of the
Rear Panel.
Note! Start in the middle of the right long side!

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 11(97)
Disassembly
Remove the Rear Panel by using the Suction cup.
Note! Be careful when removing the Rear Panel due to the
adhesive between Embedded Battery and Rear Panel.
Use a Front Opening Tool to disconnect the BtB connector.
3.3 Sub Antenna
Remove the Sub Antenna by using a Front Opening Tool.

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 12(97)
Disassembly
Remove the Sub Antenna.
3.4 Holder Main Camera
Remove the Screw Other Len:2.6 Diam:1.4 by using a
screwdriver with Bits (JCIS No 0).
Remove Holder Main Camera
3.5 Main Camera
Use a Front Opening Tool to disconnect the BtB connector.

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 13(97)
Disassembly
Remove the Camera. Be careful not to damage it.
3.6 Antenna BT + WLAN
Remove the Screw Other Len:2.6 Diam:1.4 by using a
screwdriver with Bits (JCIS No 0).
Remove the Antenna BT + WLAN with fingers.
3.7 Main PBA
Use a Front Opening Tool to disconnect the BtB connector
for Relay FPC.

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 14(97)
Disassembly
Use a Front Opening Tool to disconnect the BtB connector
for Charger FPC.
Use a Front Opening Tool to disconnect the BtB connector
for Audio Jack.
Use a Front Opening Tool to disconnect the RF cable
connector.
Remove the Screw Other Len:2.6 Diam:1.4 by using a
screwdriver with Bits (JCIS No 0).

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 15(97)
Disassembly
Insert the Front Opening Tool to release the Main PBA.
Remove the Main PBA
3.8 Shield Main Camera
Remove Shield Main Camera with a pair of tweezers.
3.9 Audio Jack
Remove the Audio Jack with fingers.

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 16(97)
Disassembly
3.10 RF cable
Use a Front Opening Tool to disconnect the RF cable
connector.
Remove the RF cable with fingers
3.11 Embedded Battery
Remove the Embedded Battery by pull the tab (red arrow)
with fingers
3.12 Cushion Battery
Remove the Cushion Battery using a Front Opening Tool
and fingers.

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 17(97)
Disassembly
3.13 Main Antenna
Remove the two Screw Other Len:4.0 Diam:1.4 by using a
screwdriver with Bits (JCIS No 0).
Insert the Flex Film Assembly Tool to release left side of
Main Antenna
Insert the Flex Film Assembly Tool to release right side of
Main Antenna
Remove Main Antenna with fingers

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 18(97)
Disassembly
3.14 Holder Vibrator
Use a Front Opening Tool to disconnect the BtB connector.
Use a Front Opening Tool to disconnect the BtB connector.
Lift the Vibrator
Remove the Holder Vibrator with a pair of tweezers.

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 19(97)
Disassembly
3.15 Plate Speaker
Detach the Plate Speaker with Flex Film Assembly Tool.
Remove the Plate Speaker with Flex Film Assembly Tool.
3.16 Holder Speaker sub
assembly
Lift up the Relay FPC over Holder Speaker sub assembly
with a Flex Film Assembly Tool
Unsnap the Holder Speaker sub assembly with fingers

Working Instructions (mech)
1288-9438 Rev 2
© Sony Mobile Communications AB – Company Internal 20(97)
Disassembly
Remove it.
3.17 Charge FPC
Detach the adhesive under the Charge FPC
Charge FPC has three hooks
Detach the Charge FPC from Front Assy using Front
Opening Tool