Sony Trinitron gdm-w900 User manual

GDM-W900

SERVICE

MANUAL

US

Model

Canadian

Model

AEP

Model

Chassis

No.

SCC-K49A-A

Multiscan®

W1

CHASSIS

SPECIFICATIONS

Picture

tube

0.25

—

0.28

mm

aperture

grille

pitch

24

inches

measured

diagonally

90-degree

deflection

Viewable

image

size

|

Approx.

482

x

304

mm

(w/h)

(19

x

12

inches)

22.5”

viewing

image

Resolution

Horizontal:

Max.

1920

dots

Vertical:

Max.

1200

lines

Standard

image

area

Approx.

473

x

296

mm

(w/h)

(18 5/8

x

11

3/4

inches)

Deflection

frequency

_—_

Horizontal:

30

to

96

kHz

Vertical:

50

to

160

Hz

Input

HD15

(1),

5

BNC

(1)

R/G/B:

75

Q,

0.714

Vp-p,

positive

HD/VD

or

Composite

syne

Sync-on-green:

0.286

Vp-p,

negative

AC

input

voltage/current

100

to

120

V,

50/60

Hz,

2.2

A

200

to

240

V,

50-60

Hz,14A

Power

consumption

Max.

200

W

Dimensions

580

x

500

x

548

mm

(w/h/d)

(227/8x

19

3/4

x

21

5/8

inches)

Mass

Approx.

41

kg

(90

lb

6

oz)

Design

and

specifications

are

subject

to

change

without

notice.

,

TRINITRONe

COLOR

GRAPHIC

DISPLAY

SONY.

GDM-w900

SAFETY

CHECK-OUT

(US

Model

only)

After

correcting

the

original

service

problem,

perform

the

following

safety

checks

before

releasing

the

set

to

the

customer:

1.

Check

the

area

of

your

repair

for

unsoldered

or

poorly-sol-

dered

connections.

Check

the

entire

board

surface

for

solder

splashes

and

bridges.

2.

Check

the

interboard

wiring

to

ensure

that

no

wires

are

“pinched”

or

contact

high-wattage

resistors.

3,

Check

that

all

control

knobs,

shields,

covers,

ground

straps,

and

mounting

hardware

have

been

replaced.

Be

absolutely

certain

that

you

have

replaced

all

the

insulators.

4.

Look

for

unauthorized

replacement

parts,

particularly

tran-

sistors,

that

were

installed

during

a

Point

them

out

to

the

customer

and

recommend

their

replacement.

5.

Look

for

parts

which,

though

functioning,

show

obvious

signs

of

deterioration.

Point

them

out

to

the

customer

and

recommend

their

replacement.

6.

Check

the

line

cords

for

cracks

and

abrasion.

Recommend

the

replacement

of

any

such

line

cord

to

the

customer.

7.

Check

the

B+

and

HV

to

see

if

they

are

specified

values.

Make

sure

your

instruments

are

accurate;

be

suspicious

of

your

HV

meter

if

sets

always

have

low

HV.

8.

Check

the

antenna

terminals,

metal

trim,

“metallized”

knobs,

screws,

and

all

other

exposed

metal

parts

for

AC

Leakage.

Check

leakage

as

described

below.

To

Exposed

Metal

Parts

on

Set

AC

Voltmeter

PJ

(0.75

v)

—

Earth

Ground

Fig.

A.

Using

an

AC

voltmeter

to

check

AC

leakage.

LEAKAGE

TEST

The

AC

leakage

from

any

exposed

metal

part

to

earth

ground

and

from

all

exposed

metal

parts

to

any

exposed

metal

part

having

a

return

to

chassis,

must

not

exceed

0.5

mA

(500

microampers).

Leakage

current

can

be

measured

by

any

one

of

three

methods.

1.

A

commercial

leakage

tester,

such

as

the

Simpson

229

or

RCA

WT-540A.

Follow

the

manufacturers’

instructions

to

use

these

instruments.

2.

<A

battery-operated

AC

milliammeter.

The

Data

Precision

245

digital

multimeter

is

suitable

for

this

job.

3.

Measuring

the

voltage

drop

across

a

resistor

by

means

ofa

VOM

or

battery-operated

AC

voltmeter.

The

“limit”

indica-

tion

is

0.75

V,

so

analog

meters

must

have

an

accurate

low-

voltage

scale.

The

Simpson

250

and

Sanwa

SH-63Trd

are

examples

of

a

passive

VOMs

that

are

suitable.

Nearly

all

battery

operated

digital

multimeters

that

have

a

2

V

AC

range

are

suitable.

(See

Fig.

A)

WARNING!!

NEVER

TURN

ON

THE

POWER

IN

A

CONDITION

IN

WHICH

THE

DEGAUSS

COIL

HAS

BEEN

REMOVED.

SAFETY-RELATED

COMPONENT

WARNING!!

COMPONENTS

IDENTIFIED

BY

SHADING

AND

MARK

A\

ON

THE

SCHEMATIC

DIAGRAMS,

EXPLODED

VIEWS

AND

IN

THE

PARTS

LIST

ARE

CRITICAL

FOR

SAFE

OPERATION.

REPLACE

THESE

COMPONENTS

WITH

SONY

PARTS

WHOSE

PART

NUMBERS

APPEAR

AS

SHOWN

IN

THIS

MANUAL

OR

IN

SUPPLEMENTS

PUBLISHED

BY

SONY.

CIRCUIT

ADJUSTMENTS

THAT

ARE

CRITICAL

FOR

SAFE

OPERATION

ARE

IDENTIFIED

IN

THIS

MANUAL.

FOLLOW

THESE

PROCEDURES

WHENEVER

CRITICAL

COMPONENTS

ARE

REPLACED

OR

IMPROPER

OPERATION

IS

SUSPECTED.

AVERTISSEMENT!!

NE

JAMAIS

METTRE

SOUS

TENSION

QUAND

LA

BOBINE

DE

DEMAGNETISATION

EST

ENLEVEE.

ATTENTION

AUX

COMPOSANTS

RELATIFS

ALA

SECURITE!!

LES

COMPOSANTS

IDENTIFIES

PAR

UNE

TRAME

ET

UNE

MARQUE

A

SONT

CRITIQUES

POUR

LA

SECURITE.

NE

LES

REMPLACER

QUE

PAR UNE

PIECE

PORTANT

LE

NUMERO

SPECIFIE.

LES

REGLAGES

DE

CIRCUIT

DONT

L’IMPORTANCE

EST

CRITIQUE

POUR

LA

SECURITE

DU

FONCTIONNEMENT

SONT

IDENTIFIES

DANS

LE

PRESENT

MANUEL.

SUIVRE

CES

PROCEDURES

LORS

DE

CHAQUE

REMPLACEMENT

DE

COMPOSANTS

CRITIQUES,

OU

LORSQU’UN

MAUVAIS

FONCTIONNE-MENT

EST

SUSPECTE.

GDM-W900

POWER

SAVING

FUNCTION

This

monitor

is

capable

of

three

states

of

reduced

power

consumption.

By

sensing

the

absence

of

video

signals

and

one

or

both

sync

signals

coming

from

the

host

computer,

it

will

reduce

power

consumption

as

follows.

state

.

;

Oo

power

indicator

A

DIAGNOSIS

Failure

Power

Saving

LED

Power

LED

Horizontal/Vertical

deflection

failure,

thermal

Blink

Amber

protector

ABL

protector

Blink

Amber

Blink

Amber

—

aa

So

Off

(0.5

sec)

>

Green

(0.5

sec)

>

Off

(0.5

sec)

—

Aging

Mode:

Video

aging

During

Power

Save,

press

“OPTION”

Key

for

longer

than

2

seconds.

Self

Test:

OSD

color-bar

indication

During

Power

Save,

press

“CONTRAST+”

Key

for

longer

than

2

seconds.

Self

Test:

OSD

All

White

indication

During

Poewr

Save,

press

“COLOR”

key

for

longer

than

2

seconds.

TIMING

SPECIFICATION

MODE

AT

PRODUCTION

MODE1

MODE7 MODES

CLOCK

25.175

MHz

}

135.000

MHz

|

202.500

MHz

|

159.840

MHz

j

216.023

MHz

|

170.447

MHz

|

245.480

MHz

|

28.322

MHz

74.250

MHz

.

31.469

kHz

79.976

kHz

93.750

kHz

67.500

kHz

84.384

kHz

81.320

kHz

95.000

kHz

31.469

kHz

33.750

kHz

usec

lisec

sec

usec

fisec

psec

sec

psec

31.778

12.504 10.667

14.815

11.851

12,297

10.526

31.777 29.630

6.356

3.022

2.765

2.803

2.963

2.910

2.705

6.355

3.771

0.636

0.119

0.316

0.200

0.222

0.188

0.261

0.636

0.593

3.813

1.067

0.948

0.901 1.000

0.939

1.043

3.813

1.185

1.907

1.837

1.501

1.702

1.741

1.784

1.401

1.907 1.993

25.422

9.481

7.901

12.012

8.888 9.387

7.821

25.422

25.859

—

VERTICAL

—

V.

FREQ(HZ)

59.940

Hz

75.025

Hz

75.000

Hz

60.000

Hz

72.000

Hz

76.000

Hz

.|

76.000

Hz

70.087

Hz

60.000

Hz

lines

lines lines

lines

Vv.

TOTAL

525

1066 1250

1125 1172

1070

1250

449

562.5

V.

BLK

45

49

V.

FP

10

:

12

Vv.

SYNC

2

:

2

Vv.

BP

33

35

V.

ACTIV

480

400

INT(G)

NO

EXT(H/V)/POLARITY

YES

N/N

YES

P/P

YES

P/P

YES

N/N

YES

N/N

YES

N/N

YES

NIN

YES

N/P

YES

N/N

EXT(CS)/POLARITY

No

NO

NO NO

NO

INT/NON

INT

NON

INT

NON

INT

NON

INT

NON

INT

NON

INT

NON

INT

NON

INT

NON

INT

96.8.22

VER.

GDM-w900

Section

Title

-

Page

1.

GENERAL

0

cccccsssssscssssnesetntee

eas

5

2.

DISASSEMBLY

2-1.

Cabinet

Removal

14

2-2.

D

Board

Removal

14

2-3.

G

Board

Removal

15

2-4.

A

Board

Removal

15

2-5.

M

Board

Removal

16

2-6.

L

Board

Removal

16

2-7.

Service

POSition

..........cesscscesecsssesectseesesessensesseseeees

17

2-8.

-Hamess

Location

(1):

D

Block

Side

.cc2c.

cisnaisiacuuesiedaciasdsevstactideians

17

(2)

Gi

BlOCK

Side

*

ss.

siizsvecdeenscastdsecatiaceseancsecdetactupeoasetces

18

2-9.

H1,H2

and

J

Boards

Removal

..

18

2-10.

Picture

Tube

Removal

........ccscccsessessessesnrerseeeeens

19

3.

SAFETY

20

4.

ADJUSTMENTS

ou.

ccccccsssssesseessecssseesenees

21

5.

DIAGRAMS

5-1.

Block

Diagrams

......cccssessessecesseseeseeessesesneentaneees

23

5-2.

Frame

Schematic

Diagram

........ccesseessssseeeeeseees

29

5-3.

Circuit

Boards

Location...

eeecseseeesceenserseretsees

31

5-4.

Schematic

Diagrams

and

Printed

Wiring

Boards......

31

(1)

Schematic

Diagram

of

D

Board

ou...

essere

35

(2)

Schematic

Diagrams

of

G,

GA,

GB

and

DV

BOardS:svisscesiesteavessestealsssesteiteadsdcaavessadssdsnavences

39

(3)

Schematic

Diagrams

of

H1,

H2,

L

and

WA

Bisnis

4:2.cn

casi

ncientctan

Gusania

anal

43

(4)

Schematic

Diagram

of

A

Board

.......

essences

47

5-5.

SeMicONductOrs

......es

ee

eeeeeeseeseeseseeceeeerescaeeeeseatees

54

6.

EXPLODED

VIEWS

Gale:

“CHASSIS!

siscccciventecatiseccnsssetastesaeisescevdcncatdeeelacevavesess

56

6-2:

“Picture

Tube

ccc

cccsccnsteicsteectiiaessveedscsseccsscacdsesswatsie

57

6-3.

Packing

Materials

........cesscceesseescsecesscssesetassees

58

7.

ELECTRICAL

PARTS

LIST

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GDM-Ws00

SECTION

2

DISASSEMBLY

2-1.

CABINET

REMOVAL

@

Six

screws

©

Five

screws

(+-

BV

tapping

screw

M4

x

8)

(+

BVTP

4

x

16)

@

Two

screw

covers

(T)

@

Screw

cover

(S)

@

Top

cover

—

m~

GO

©

Cabinet

Nine

screws,

(+-

BV

tapping

screw

M4

x

8)

2-2.

D

BOARD

REMOVAL

®

Two

screws

(+

BVTP

3

x

10)

@

Two

screws.

@®

D

board

(+-

BV

tapping

screw

M4

x

6)

Zi

WA

oe

Two

hooks

@®

Open

the

D

block

in

the

direction

of

the

arrow@

.

and

remove

of

the

arrow®.

re

GDM-W900

2-3.

G

BOARD

REMOVAL

@

Two

screws

@

Two

screws

(+BVTP

3

x

10)

(+-

BV

tapping

screw

M4

x

6)

@

Two

screws

gf

—

(+

P

SW

screw

M8

x

10)

NA

—

©

e

shiat

hes

~~

©

Two

screws

(+BVTP

3

x

10)

z

re

iD

|

G

board

—

Two

hooks

@

Open

the

G

block

in

the

direction

of

the

arrow@

.

and

remove

of

@

Two

PCB

holders

the

arrow@.

2-4.

A

BOARD

REMOVAL

@

Two

screws

(4BVTP

3

x

10)

&

(a)

Bg

GIS

@

A

borad

—~15-

GDM-W900

2-5.

M

BOARD

REMOVAL

@

Two

screws

(+

BVTP

Screw

3

x

8)

@)M

board

2-6.

L

BOARD

REMOVAL

@L

board

-16-—

GDM-W900

2-7.

SERVICE

POSITION

K

If

the

claw

is

hooked,

\X

%

opening

and

closing

the

board

is

impossible.

Do

not

try

to

do

it

by

force.

CAUTION

:

SHORT

D,G

boards

OK

Rear

shield

X

If

the

claw

is

hooked,

opening

and

closing

the

board

is

impossible.

)

Do

not

try

to

do

it

by

force.

D

board

(Refer

to

2-2.)

A

board

(Refer

to

2-4.)

G

board

(Refer

to

2-3.)

2-8.

HARNESS

LOCATION

XX

The

D

and

G

blocks

are

not

widely

opened

after

the

wires

are

properly

arranged,

as

shown

in

the

figure.

(1)

D

block

side

D

block

a7

=

GDM-W900

(2).

G

block

side

@

Four

screws

ge

(Tapping

screw)

©

Two

screws

(+

BVWHTP

screw

3

x

12)

@

H2

board

oe

7

Engo0e

:

oa

CN3001

es

>

a

Claw

7

PRK

@®

J

board

ST

CN4001

@

Two

screws

(+

BVTP

4

x

16)

@

Two

screws

®

Hi

board

(+

BVWHTP

screw

3

x

12)

@

Bezel

-—18-

GDM-W900

2-10.

PICTURE

TUBE

REMOVAL

@

Open

the

D

blook

(Refer

2-2.)

©

Four

screws

ae

(+-

BV

tapping

screw

M4

x

8)

CN6010

|

@

Three

connector

2P

(NA)

|

@

A

board

2P

(DY)

|

~

ny

NS

Y;

|

SN

(2)

Open

the

G

blook

Neck

assy

(Refer

2-3.)

@

Deflection

yoke

@

Picture

tube

*

INSTALLED

POSITION

OF

THE

ANODE-CAP

TOP

VIEW

Install

the

anode

cap

as

shown

a

figure.

ee

Purse

lock

Deflection

yoke

Top

cover

*

REMOVAL

OF

ANODE-CAP

NOTE:

Short

circuit

the

anode

of

the

picture

tube

and

the

anode

cap

to

the

metal

chassis,

CRT

shield

or

carbon

painted

on

the

CRT,

after

removing

the

anode.

*

REMOVING

PROCEDURES

Anode

Button

@

Turn

up

one

side

of

the

rubber

cap

in

@

Using

a

thumb

pull

up

the

rubber

cap

®

When

one

side

of

the

rubber

cap

is

the

direction

indicated

by

the

arrow

@.

firmly

in

the

direction

indicated

by

the

separated

from

the

anode

button,

the

«HOW

TO

HANDLE

AN

ANODE-CAP

arrow

©).

:

anode-cap

can

be

removed

by

turning

up

the

rubber

cap

and

pulling

up

it

in

the

direction

of

the

arrow

©.

@

Don't

hurt

the

surface

of

anode-caps

with

shartp

shaped

material!

@)

Don't

press

the

rubber

hardly

not

to

hurt

inside

of

anode-caps!

A

material

fitting

called

as

shatter-hook

terminal

is

builtinthe

==

_

oe

rubber.

The

shatter-hook

terminal

will

stick

out

or

hurt

the

rubber.

®

Don't

turn

the

foot

of

rubber

over

hardly!

SON)

2249S

GDM-W900

When

replacing

or

repairing

the

shown

below

table,

the

SECTION

3

SAFETY

operational

checks

must

be

performed

as

a

safety

precaution

against

X-rays

emissions

from

the

unit.

HV

Regulator

GB

board

[C4202

Circuit

Check

¢

Mounted

GB

board

HV

Hold-Down

Circuit

Check

Beam

Current

Protector#1

Circuit

Check

Beam

Current

Protector#2

Circuit

Check

Voltage

of

3rd

winding

of

FBT

Part

Replaced

([4)

G

board

D4220

¢

Mounted

G

board

¢

Mounted

GB

board

G

board

D4204,D4206,D4220,

R4211,R4212,R4216,

R4219

¢

Mounted

G

board

ADJUSTMENT

a)

HV

Regulator

Circuit

Check

1)

Confirm

that

the

voltage

of

the

@

of

1C4202

on

GB

board

is

within

the

voltage

range

shown

be-

low.

Standard:

9.00+0.10

V

DC

b)

HV

Hold-Down

Circuit

Check

1)

Using

an

external

DC

power

supply,

apply

the

voltage

shown

below

between

cathode

of

D4220

on

G

board

and

ground,

and

confirm

that

the

HV

Hold-

Down

circuit

works.

(TV

Raster

disappears)

,

+0.0

Check

Condition:

Less

than

33.8

-0.1

V

DC

GB

board

1C4202

c)

Beam

Current

Protector#1

Circuit

Check

*

Mounted

GB

board

G

board

R4222,

R4223

¢

Mounted

G

board

¢

Mounted

GB

board

G

board

T4202(FBT)

¢

Mounted

G

board

Check

Condition

Input

voltage

:

100~120

V

AC

Input

signal

Controls

B+

voltage

:

193~201

V

DC

1)

Record

the

initial

regulation

value

of

ABL-

SHUTDOWN

and

using

a

PC

computer,

input

the

“255”

for

maximum

value

of

resistor.

2)

Connect

to

the

Constant

Current

Jig

(A)

between

@

of

T4202

(FBT)

on

G

board

and

ground,

and

confirm

that

the

Beam

Current

Protector

Circuit

works.

(TV

Raster

disappears)

Check

Condition:

Less

than

1.55

mA

:

White

dots

or

Cross

Hatch

d)

Beam

Current

Protector#2

Circuit

Check

:

BRT

and

CONT

—

Minimum

Input

the

initial

regulation

value

of

ABL-SHUTDOWN

that

was

recorded

c)-1).

1)

Shorted

between

@

of

C4202

on

GB

board

and

ground.

2)

Connect

to

the

Constant

Current

Jig

(A)

between

@®

of

T4202

(FBT)

on

G

board

and

ground,

and

confirm

that

the

Beam

Current

Protector

Circuit

works.

(TV

Raster

disappears)

Check

Condition:

Less

than

1.72

mA

e)

Voltage

of

3rd

winding

of

FBT

—~20~-

1)

Confirm

that

the

voltage

of

the

cathode

of

D4220

on

G

board

is

within

the

voltage

range

shown

below.

Satndard:

More

than

28.0

V

DC

|

Sony Trinitron GDM-W900 User manual

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