Sony VPL-HS10 Marketing Specifications & Features User manual

.............. .........
SERVICE MANUAL
.............. .........
MODEL DEST. MODEL DEST.
VPL-HS10 WORLD RM-PJHS10 WORLD
VPLL-CT10 WORLD
VPLL-CW10 WORLD
VIDEO PROJECTOR
VPL-HS10 Video Projector
VPLL-CT10/CW10 Projection Lens (Not Included)
RM-PJHS10 Remote Commander
REVISED-1

!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen.Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien.Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
WARNING!!
AN INSULATED TRANSFORMER SHOULD BE USED DURING
ANY SERVICE TO AVOID POSSIBLE SHOCK HAZARD, BE-
CAUSE OF LIVE CHASSIS.
THE CHASSIS OFTHIS RECEIVER IS DIRECTLY CONNECTED
TO THE AC POWER LINE.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BYA !!
!!
!MARKONTHESCHEMATIC
DIAGRAMS, EXPLODEDVIEWS AND INTHE PARTS LIST ARE
CRITICAL TO SAFE OPERATION. REPLACE THESE COMPO-
NENTSWITH SONY PARTSWHOSE PART NUMBERS APPEAR
AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
ATTENTION!!
AFIN D’ÉVITER TOUT RISQUE D’ÉLECTROCUTION
PROVENANT D’UN CHÂSSIS SOUS TENSION, UN
TRANSFORMATEUR D’ISOLEMENTDOIT ETRE UTILISÉ LORS
DE TOUT DÉPANNAGE.
LE CHÂSSIS DE CE RÉCEPTEUR EST DIRECTEMENT
RACCORDÉ Á L’ALIMENTATION SECTEUR.
ATTENTION AUX COMPOSANTS RELATIFS Á LA
SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE MAPQUE !!
!!
!SUR
LESSCHÉMAS DE PRINCIPE, LESVUES EXPLOSÉES ET LES
LISTES DE PIECES SONT D’UNE IMPORTANCE CRITIQUE
POUR LA SÉCURITÉ DU FONCTIONNEMENT. NE LES
REMPLACER QUE PAR DES COMPOSANTS SONY DONT LE
NUMÉRODEPIÈCEEST INDIQUÉ DANSLEPRÉSENTMANUEL
OU DANS DES SUPPLÉMENTS PUBLIÉS PAR SONY.
VPL-HS10

1 (P)
VPL-HS10
For the customers in the Netherlands
Voor de klanten in Nederland
Hoe u de batterijen moet verwijderen, leest u in de tekst
van deze handleiding.
Gooi de batterij niet weg maar lever deze in als klein
chemisch afval (KCA).
Für Kunden in Deutschland
Entsorgungshinweis: Bitte werfen Sie nur entladene
Batterien in die Sammelboxen beim Handel oder den
Kommunen. Entladen sind Batterien in der Regel dann,
wenn das Gerät abschaltet und signalisiert “Batterie
leer” oder nach längerer Gebrauchsdauer der Batterien
“nicht mehr einwandfrei funktioniert”. Um
sicherzugehen, kleben Sie die Batteriepole z.B. mit
einem Klebestreifen ab oder geben Sie die Batterien
einzeln in einen Plastikbeutel.

1
VPL-HS10
Table of Contents
1. Service Informations
1-1. Board Layouts .............................................................................................1-1
1-2. Disassembly ................................................................................................1-2
1-2-1. Front Panel Assy and Side Cover Assy Removal ......................1-2
1-2-2. HA, HB and NR Boards Removal .............................................1-3
1-2-3. HC, NF Boards and DC Fan Removal .......................................1-3
1-2-4. C Board Removal .......................................................................1-4
1-2-5. B Board Removal .......................................................................1-4
1-2-6. MS Board Removal....................................................................1-5
1-2-7. G Board and Lamp Power Supply Block Removal ...................1-6
1-2-8. MD, F Boards and Speaker Removal.........................................1-7
1-2-9. Optics Block Assy and U Board Removal .................................1-8
1-2-10. QA and QB Boards Removal .....................................................1-9
1-2-11. Extension Board and EXtension Connectors ...........................1-10
1-2-12. Extension Board and Extension Connectors Connection.........1-11
1-2-13. Connection Example ................................................................1-12
1-3. Service Knowhow .....................................................................................1-13
1-3-1. After Replacing the Prism Block .............................................1-13
1-3-2. After Replacing the Board .......................................................1-13
1-4. Memory .....................................................................................................1-14
1-5. Warning on Power Connection .................................................................1-16
2. Electrical Adjustments
2-1. Preparations.................................................................................................2-1
2-1-1. Equipment Required...................................................................2-1
2-1-2. Factory Mode Setting .................................................................2-1
2-2. V COM Adjustment ....................................................................................2-1
2-3. Adjustment Item Initialize Data ..................................................................2-3
2-4. White Balance Adjustment on Servicing ....................................................2-8
2-4-1. White Balance Adjustment ........................................................2-8
2-5. Tilt Adjustment ...........................................................................................2-8
3. Semiconductors ..................................................................................3-1

2VPL-HS10
4. Spare Parts
4-1. Notes on Repair Parts..................................................................................4-1
4-2. Exploded Views ..........................................................................................4-2
4-2-1. Cover ..........................................................................................4-2
4-2-2. Chassis........................................................................................4-4
4-2-3. Base ............................................................................................4-6
4-2-4. Optics .........................................................................................4-8
4-3. Electrical Parts List ...................................................................................4-10
4-4. Packing Materials & Supplied Accessories ..............................................4-34
4-5. VPLL-CT10 ..............................................................................................4-34
4-6. VPLL-CW10 .............................................................................................4-34
5. Block Diagrams
B, QA, QB and U Block ...........................................................................5-1
C, HA, HB, HC, L, MD, NF and NR Block .............................................5-2
F and G Block ...........................................................................................5-4
MS Block ..................................................................................................5-5
6. Diagrams
6-1. Frame Schematic Diagram ..........................................................................6-2
6-2. Schematic Diagrams and Printed Wiring Boards........................................6-4
Schematic Diagrams
B ................................................................................................................6-5
C ..............................................................................................................6-15
F ..............................................................................................................6-30
G..............................................................................................................6-31
HA...........................................................................................................6-34
HB ...........................................................................................................6-35
HC ...........................................................................................................6-36
L ..............................................................................................................6-37
MD ..........................................................................................................6-39
MS...........................................................................................................6-40
NF ...........................................................................................................6-44
NR ...........................................................................................................6-44
QB ...........................................................................................................6-46
QA...........................................................................................................6-49
U..............................................................................................................6-50

3
VPL-HS10
Printed Wiring Boards
B ..............................................................................................................6-14
C ..............................................................................................................6-26
F ..............................................................................................................6-30
G..............................................................................................................6-33
HA...........................................................................................................6-34
HB ...........................................................................................................6-35
HC ...........................................................................................................6-36
L ..............................................................................................................6-37
MD ..........................................................................................................6-38
MS...........................................................................................................6-43
NF ...........................................................................................................6-44
NR ...........................................................................................................6-44
QB ...........................................................................................................6-45
QA...........................................................................................................6-48
U..............................................................................................................6-50

1-1
VPL-HS10
Section 1
Service Informations
1-1. Board Layouts
C
MD
U
NR
QA
F
HB
HA
NF
Lamp power supply block
HC
B
L
QB
MS
G

1-2 VPL-HS10
1-2. Disassembly
1-2-1. Front Panel Assy and Side Cover Assy Removal
3Remove only one side of the side cover assy
in the direction of the arrow mark B.
(Do not give excessive force. Be careful not to break.)
C board
C board
1Six shafts
A
C
CN604
CN62
CN603
HB board
HA board
B
L board
2Remove the top cover assy
in the direction of the arrow A.
5Remove the front panel assy, side cover assy
in the direction of the arrow C.
4Screw
(+B 3x6)
CN610 (From DC fan) CN63 (From HC board)
CN602 (From NF board)
CN611 (From DC fan)

1-3
VPL-HS10
1-2-3. HC, NF Boards and DC Fan Removal
1-2-2. HA, HB and NR Boards Removal
Four claws
2DC fan
3Fan holder
7H holder
9HA board
5Front panel assy
8HB board
6NR board
!/ HA button
!- HB1 button
!= HB2 button
Claw
HB board
HA board
4Remove the side cover assy
in the direction of the arrow.
1Four screws
(+PSW 3x10)
7NF board
8HC board
4DC fan
2Fan bracket
3Guard
1
Four screws
(+PSW 3x30)
9Front panel assy
5Two screws
(+B 3x6)
Two claws
6FR holder

1-4 VPL-HS10
1-2-5. B Board Removal
To remove the B board, remove the C board beforehand.
CN600
CN860 CN820
CN770
CN201
CN304
CN601
CN607
CN606
CN609
CN608
CN612
CN605
CN112 (board to board)
CN111 (board to board)
B board
2C board
1Four screws
(+PSW 3 x12)
Two claws
CN103 (board to board)
CN102 (board to board)
CN902 (board to board)
B board
B board
QB board
QA board
QA board
CN105
CN106
CN103
CN102 CN902
1-2-4. C Board Removal

1-5
VPL-HS10
1-2-6. MS Board Removal
To remove the MS board, remove the C board beforehand.
2 screw
(+B 3x6)
4 MS board
1 Flat connector assy (50P)
3 Remove the MS bracket
in the direction of the arrow.
CN1001
Two claws
Four claws

1-6 VPL-HS10
1-2-7. G Board and Lamp Power Supply Block Removal
To remove the G board and lamp power supply block, remove the C board, MS board beforehand.
3 Two screws
(+B 3x6)
6 Two screws
(+B 3x6)
2 Power block assy
X3
CN600
CN702
CN703
4 Remove the G board
in the direction of the arrow.
7Lamp power supply block
Lamp power supply block
5G bracket cover
8 Power bracket
CN705
CN706
CN601
X1
1Four screws
(+B 3x6)
Two claws

1-7
VPL-HS10
1-2-8. MD, F Boards and Speaker Removal
To remove the MD, F boards and speaker, remove the C board, MS bracket and power block assy beforehand.
2 MD board
1 MD bracket
CN802
CN801
CN502
5 Three screws
(+B 3x6)
3 Screw
(+B 3x6)
7 Three screws
(+B 3x6)
6 F board
8 Speaker spring assy
4 AC holder
9 Speaker

1-8 VPL-HS10
1-2-9. Optics Block Assy and U Board Removal
To remove the Optics block assy and U board, remove the C board, MS bracket and power block assy
beforehand.
2 Six screws
(+B 3x12)
1 C holder
CN802
CN502
3 Optics block assy
F board
MD board
CN41
4 Screw
(+B 3x6)
5 U board

1-9
VPL-HS10
1-2-10. QA and QB Boards Removal
To remove the QA and QB boards, remove the C board, MS bracket, power block assy and Optics block
assy beforehand.
4 Three screws
(+B 3x6)
5 Two screws
(+M 1.6x5)
2 Two screws
1 Three screws
(+B 3x6)
6QA board
3QB board
CN101

1-10 VPL-HS10
1-2-11. Extension Board and EXtension Connectors
X1 board
X4 board
X3 board
X5 board
X7 board X6 board
X2 board X2 board
X3 board
SR connector assy (12P) ZH connector assy (7P)
ZH connector assy (8P)
ZH connector assy (10P)
ZH connector assy (9P)
Three flat connectors assy (32P)
SR connector assy (5P)
SR connector assy (3P)
Two PH connectors assy (3P)
ZH connector assy A (3P)
ZH connector assy B (3P)
SR connector assy (2P)
ZH connector assy (4P)
SR connector assy (4P)
X kit assy (A-1604-096-A)
Eight flat connectors assy (50P)

1-11
VPL-HS10
1-2-12. Extension Board and Extension Connectors Connection
X1
G
C
B
X4 X6
QB
QA
NF
NR
L
DC fan DC fan
X3
X3
X2X2
X7
X5
CN610
CN610
CN110
CN601
CN601
CN101
CN705
CN607
CN771
CN606
CN606 CN501 CN502
CN23
CN22
CN23
CN22
CN33
CN33
CN32
CN32
CN108CN107 CN110
CN112
CN72
CN73
CN75
CN52
CN111
CN106
CN105
CN106
CN861
CN820
CN820
CN770
CN770
CN860
CN860
CN111
CN112
CN103 CN104
CN604
CN103
CN102
CN902 CN603
CN604
CN603
CN611
CN611
CN609
CN608
CN612
CN109
CN108
CN821
CN706
CN702
CN703
CN605
CN102
CN602
CN602
SR connector assy
(12P)
SR connector assy (3P)
SR connector assy (5P)
SR connector assy (2P)
Flat connector assy
(32P)
Flat connector assy
(50P)
CN609
CN608
CN612
PH connector assy (3P)
PH connector assy (3P)
ZH connector assy
(7P)
ZH connector assy (8P)
ZH connector assy A
(3P)
ZH connector assy (4P)
ZH connector assy B (3P)
ZH connector ass
y
(
9P
)
ZH connector assy
(10P)
SSR connector assy (4P)
HB

1-12 VPL-HS10
1-2-13. Connection Example
For C Board
Flat connector assy (32P)
Flat connector assy (50P)
Flat connector assy (50P)
Flat connector assy (50P)
Flat connector assy (50P)
Flat connector assy (32P)
Flat connector assy (50P)
X1
X6
X4
C
C
X7 X3
X3
X2 X2
B
B
QA
QB
QB
X7
X7
X6
X4
QA
X1
X6 X4
CX5
X3
X2
X2
X3
B
QA
QB
X5
X5
For C and B Boards
For B Board