Sony HCD-CP101 User manual

SERVICE MANUAL
COMPACT DISC DECK RECEIVER
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
SPECIFICATIONS
HCD-CP101
Ver 1.4 2003.02
HCD-CP101 is the Amplifier, CD
player,Tape Deck and Tuner section
in CMT-CP101.
– Continued on next page –
Model Name Using Similar Mechanism HCD-CP100
CD Mechanism Type CDM55F-K6BD41A
Optical Pick-up Name KSM-213DHAP
Model Name Using Similar Mechanism NEW
CD
Section
Tape deck
Section
9-873-627-05 Sony Corporation
2003B0500-1 Home Audio Company
C2003.02 Published by Sony Engineering Corporation
CD playersection
System Compact disc and digital
audio system
Laser Semiconductor laser
(λ= 780 nm)
Emission
duration: continuous
Wavelength 780 - 790 nm
Frequency response 2 Hz - 20 kHz (±0.5 dB)
Tape playersection
Recording system 4-track 2-channel stereo
Frequency response 50 - 13,000 Hz (±3 dB),
using a Sony TYPE I
cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tunersection
Tuning range
North American model: 87.5 - 108.0 MHz
(100-kHz step)
Other models: 87.5 - 108.0 MHz
(50-kHz step)
Antenna FM wire antenna
Antenna terminals 75 ohms unbalanced
Intermediate frequency 10.7 MHz
Amplifier section
(US model only)
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION:
With 6-ohm loads, both channels driven, from
70 - 20,000 Hz; rated 18 watts per channel
minimum RMS power, with no more than 0.9%
total harmonic distortion from 250 milliwatts to
rated output.
North American model:
Continuous RMS power output (reference):
35 + 35 W
(6 ohms at 1 kHz, 10%
THD)
Total harmonic distortion less than 0.07% (6 ohms at
1 kHz, 18 W)
European model:
DIN power output (rated): 30 + 30 W
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
35 + 35 W
(6 ohms at 1 kHz, 10%
THD)
Music power output (reference):
85 + 85 W
Other models:
The following measured at 230 V AC, 60 Hz
DIN power output (rated): 27 + 27 W
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
32 + 32 W
(6 ohms at 1 kHz, 10%
THD)
The following measured at 220 V AC, 60 Hz
DIN power output (rated): 23 + 23 W
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
26 + 26 W
(6 ohms at 1 kHz, 10%
THD)
Inputs
AUDIO IN MD (VIDEO) (phono jacks):
Sensitivity 500/250 mV,
impedance 47 kilohms
Outputs
OPTICAL DIGITAL OUT (CD):
Optical
PHONES: Accepts headphones with
an impedance of 8 ohms
or more
SPEAKER: 6 ohms

2
HCD-CP101
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
AM tunersection
Tuning range
Pan-American model: 530 - 1,710 kHz
(with the tuning interval
set at 10 kHz)
531 - 1,710 kHz
(with the tuning interval
set at 9 kHz)
European model: 531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
Other models: 530 - 1,710 kHz
(with the tuning interval
set at 10 kHz)
531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
Antenna AM loop antenna, external
antenna terminal
Intermediate frequency 450 kHz
General
Power requirements
North American model: 120 V AC, 60 Hz
European model: 230 V AC, 50/60 Hz
Australian model: 230 V AC, 50/60 Hz
Mexican model: 120 V AC, 60 Hz
Other models: 110 - 120 V or 220 -
240 V AC , 50/60 Hz
Adjustable with voltage
selector
Power consumption
European model: See the nameplate
0.5 W (in the standby
mode)
Other models: See the nameplate
Dimensions (w/h/d) Approx. 190 ×252 ×
340 mm incl. projecting
parts and controls
Mass Approx. 5.6 kg
Supplied accessories Remote commander (1)
AM loop antenna (1)
FM wire antenna (1)
Batteries (2)
Design and specifications are subject to change
without notice.
Korean model: 230 VAC, 50/60 Hz
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED
LINE WITH MARK 0ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
Ver 1.2

3
HCD-CP101
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
TheAC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring thevoltagedrop across a resistor by meansofaVOM
or battery-operatedAC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a pas-
sive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2 VAC range are suitable. (See Fig. A)
Fig. A. Using an AC voltmeter to check AC leakage.
1.5 k Ω 0.15 µFAC
voltmete
r
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
TABLE OF CONTENTS
1. SERVICING NOTES ............................................... 4
2. GENERAL
Location of Controls ....................................................... 5
Setting the Clock ............................................................. 6
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 7
3-2. Cover (Upper) ................................................................. 8
3-3. CD Lid Sub Assy............................................................. 8
3-4. Front Panel Section ......................................................... 9
3-5. Tape Mechanism Deck .................................................... 9
3-6. CD Mechanism Deck (CDM55F-K6BD41A)................ 10
3-7. Base Unit (BU-K6BD41A)............................................. 10
3-8. Motor Board .................................................................... 11
3-9. Cam (CDM55) ................................................................ 11
4. TEST MODE.............................................................. 12
5. ELECTRICAL ADJUSTMENTS
Deck Section ................................................................... 13
CD Section ...................................................................... 14
6. DIAGRAMS
6-1. Block Diagram – CD Section – ..................................... 15
6-2. Block Diagram – TUNER/TAPE DECK Section – ...... 16
6-3. Block Diagram – MAIN Section – ................................ 17
6-4. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 18
6-5. Printed Wiring Board – CD Section – ........................... 20
6-6. Schematic Diagram – CD Section – .............................. 21
6-7. Printed Wiring Board – TAPE DECK Section – ........... 22
6-8. Schematic Diagram – TAPE DECK Section – .............. 23
6-9. Printed Wiring Boards – MAIN Section – ..................... 24
6-10. Schematic Diagram – MAIN Section (1/3) –................ 25
6-11. Schematic Diagram – MAIN Section (2/3) –................ 26
6-12. Schematic Diagram – MAIN Section (3/3) –................ 27
6-13. Printed Wiring Boards – CONTROL Section – ............ 28
6-14. Schematic Diagram – CONTROL Section –................. 29
6-15. Printed Wiring Board – POWER Section
(US, Canadian, Mexican models) –................................ 30
6-16. Printed Wiring Board – POWER Section
(Except US, Canadian, Mexican models) – ................... 30
6-17. Schematic Diagram – POWER Section – ..................... 31
6-18. IC Pin Function Description ........................................... 34
7. EXPLODED VIEWS
7-1. Cover Section .................................................................. 36
7-2. Front Panel Section ......................................................... 37
7-3. Chassis Section ............................................................... 38
7-4. CD Mechanism Deck (CDM55F-K6BD41A)................ 39
7-5. Base Unit (BU-K6BD41A)............................................. 40
8. ELECTRICAL PARTS LIST ............................... 41