Sony Mex-bt38uw - bt slot usb 1wire User manual

SERVICE MANUAL

Sony Corporation

Audio&Video Business Group

Published by Sony Techno Create Corporation

SPECIFICATIONS

9-889-696-01

2009K0500-1

US Model

MEX-BT38UW/BT3800U

Canadian Model

AEP Model

UK Model

MEX-BT3800U

Russian Model

MEX-BT3807U

E Model

MEX-BT3850U

Ver. 1.0 2009.11

Model Name Using Similar Mechanism MEX-BT3700U/BT3750U/BT4700U

CD Mechanism Type MG-101Z-188//Q

Optical Pick-up Name DAX-25A

Photo: MEX-BT3800U

AUDIO SYSTEM

MEX-BT38UW/BT3800U/

BT3807U/BT3850U

Tuner section

Tuning range: 87.5 – 107.9 MHz

Antenna (aerial) terminal:

External antenna (aerial) connector

Intermediate frequency: 150 kHz

Usable sensitivity: 10 dBf

Selectivity: 75 dB at 400 kHz

Signal-to-noise ratio: 70 dB (mono)

Separation: 40 dB at 1 kHz

Frequency response: 20 – 15,000 Hz

Tuning range: 530 – 1,710 kHz

Antenna (aerial) terminal:

External antenna (aerial) connector

Intermediate frequency: 25 kHz

Sensitivity: 26 μV

Tuner section

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Tuning range: 87.5 – 108.0 MHz

Antenna (aerial) terminal:

External antenna (aerial) connector

Intermediate frequency: 150 kHz

Usable sensitivity: 10 dBf

Selectivity: 75 dB at 400 kHz

Signal-to-noise ratio: 70 dB (mono)

Separation: 40 dB at 1 kHz

Frequency response: 20 – 15,000 Hz

MW/LW

Tuning range:

MW: 531 – 1,602 kHz

LW: 153 – 279 kHz

Antenna (aerial) terminal:

External antenna (aerial) connector

Intermediate frequency: 25 kHz

Sensitivity: MW: 26 μV, LW: 45 μV

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Tuning range:

87.5– 108.0 MHz (at 50 kHz step)

87.5– 107.9 MHz (at 200 kHz step)

FM tuning interval: 50 kHz/200 kHz switchable

Antenna (aerial) terminal:

External antenna (aerial) connector

Intermediate frequency: 150 kHz

Usable sensitivity: 10 dBf

Selectivity: 75dB at 400 kHz

Signal-to-noise ratio: 70 dB (mono)

Separation: 40 dB at 1 kHz

Frequency response: 20 – 15,000 Hz

Tuning range:

531 – 1,602 kHz (at 9 kHz step)

530 – 1,710 kHz (at 10 kHz step)

AM tuning interval: 9 kHz/10 kHz switchable

Antenna (aerial) terminal:

External antenna (aerial) connector

Intermediate frequency: 25kHz

Sensitivity: 26 μV

CD Player section

Signal-to-noise ratio: 120 dB

Frequency response: 10 – 20,000 Hz

Wow and flutter: Below measurable limit

USB Player section

Interface: USB (Full-speed)

Maximum current: 500 mA

Wireless Communication

Communication System:

Bluetooth Standard version 2.0

Output:

Bluetooth Standard Power Class 2 (Max. +4 dBm)

Maximum communication range:

Line of sight approx. 10 m (33 ft)*1

Frequency band:

2.4 GHz band (2.4000 – 2.4835 GHz)

Modulation method: FHSS

Compatible Bluetooth Profiles*2:

A2DP (Advanced Audio Distribution Profile)

AVRCP (Audio Video Remote Control Profile)

HFP (Handsfree Profile) 1.5

HSP (Headset Profile)

*1 The actual range will vary depending on factors

such as obstacles between devices, magnetic

fields around a microwave oven, static electricity,

reception sensitivity, antenna’s performance,

operating system, software application, etc.

*2 Bluetooth standard profiles indicate the purpose of

Bluetooth communication between devices.

Power amplifier section

Output: Speaker outputs (sure seal connectors)

Speaker impedance: 4 – 8 ohms

Maximum power output: 52 W u4 (at 4 ohms)

General

Outputs:

Audio outputs terminal (front/rear)

Subwoofer output terminal (mono)

Power antenna (aerial) relay control terminal

Power amplifier control terminal

Inputs:

BUS control input terminal

BUS audio input terminal

Telephone ATT control terminal

Remote controller input terminal

Antenna (aerial) input terminal

MIC input terminal

AUX input jack (stereo mini jack)

USB signal input connector

Tone controls:

Low: ±10 dB at 60 Hz (XPLOD)

Mid: ±10 dB at 1 kHz (XPLOD)

High: ±10 dB at 10 kHz (XPLOD)

Power requirements: 12 V DC car battery

(negative ground (earth))

Dimensions: Approx. 178 u50 u179 mm

/8u2 u7

/8in) (w/h/d)

Mounting dimensions: Approx. 182 u53 u162 mm

/4u2

/8u6

/2in) (w/h/d)

Mass: Approx. 1.2 kg (2 lb 11 oz)

Supplied accessories:

Card remote commander: RM-X304

Parts for installation and connections (1 set)

Design and specifications are subject to change

without notice.

CEA2006 Standard

Power Output: 17 Watts RMS

4 Ohms < 1% THD+N

SN Ratio: 82 dBA

(reference: 1 Watt into 4 Ohms)

AUDIO POWER SPECIFICATIONS

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Tuner section

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Tuning range:

87.5 – 108.0 MHz (at 50 kHz step)

Antenna (aerial) terminal:

External antenna (aerial) connector

Intermediate frequency: 150 kHz

Usable sensitivity: 10 dBf

Selectivity: 75 dB at 400 kHz

Signal-to-noise ratio: 70 dB (mono)

Separation: 40 dB at 1 kHz

Frequency response: 20 – 15,000 Hz

Tuning range:

531 – 1,602 kHz (at 9 kHz step)

Antenna (aerial) terminal:

External antenna (aerial) connector

Intermediate frequency: 25 kHz

Sensitivity: 26 μV

Tuner section

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Tuning range:

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Antenna (aerial) terminal:

External antenna (aerial) connector

Intermediate frequency: 150 kHz

Usable sensitivity: 10 dBf

Selectivity: 75 dB at 400 kHz

Signal-to-noise ratio: 70 dB (mono)

Separation: 40 dB at 1 kHz

Frequency response: 20 – 15,000 Hz

MW/LW

Tuning range:

MW: 531 – 1,602 kHz

LW: 153 – 279 kHz

Antenna (aerial) terminal:

External antenna (aerial) connector

Intermediate frequency: 25 kHz

Sensitivity: MW: 26 μV, LW: 45 μV

MEX-BT38UW/BT3800U/BT3807U/BT3850U

NOTES ON CHIP COMPONENT REPLACEMENT

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be dam-

aged by heat.

FLEXIBLE CIRCUIT BOARD REPAIRING

• Keep the temperature of soldering iron around 270 °C during

repairing.

• Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering

or unsoldering.

SAFETY-RELATED COMPONENT WARNING!

COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE

WITH MARK 0ON THE SCHEMATIC DIAGRAMS AND IN

THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.

REPLACE THESE COMPONENTS WITH SONY PARTS

WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS

MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0SUR

LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES

PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-

TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE

PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-

NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS

PUBLIÉS PAR SONY.

CAUTION

Use of controls or adjustments or performance of procedures

other than those speciﬁed herein may result in hazardous radia-

tion exposure.

US and Canadian models:

CAUTION

The use of optical instruments with this

product will increase eye hazard.

•

Except US and Canadian models:

This label is located on the bottom of the

chassis.

Warning

The “HD Radio Ready” logo indicates that this

product will control a Sony HD RadioTM tuner

(sold separately).

For HD RadioTM tuner operation, please refer to

the HD RadioTM tuner Operating Instructions.

HD RadioTM and the HD Radio Ready logo are

proprietary trademarks of iBiquity Digital Corp.

The “SAT Radio Ready”

logo indicates that this

product will control a satellite

radio tuner module (sold

separately). Please see your nearest authorized

Sony dealer for details on the satellite radio

tuner module.

“SAT Radio,” “SAT Radio Ready,” the SAT

Radio and SAT Radio Ready logos and all

related marks are trademarks of Sirius XM

Radio Inc. and XM Satellite Radio Inc.

The Bluetooth word mark and logos are owned

by the Bluetooth SIG, Inc. and any use of such

marks by Sony Corporation is under license.

Other trademarks and trade names are those of

their respective owners.

ZAPPIN is a trademark of Sony Corporation.

iPod is a trademark of Apple Inc., registered in

the U.S. and other countries.

iPhone is a trademark of Apple Inc.

Windows Media and the

Windows logo are trademarks

or registered trademarks of

Microsoft Corporation in the

United States and/or other countries.

MPEG Layer-3 audio coding technology and

patents licensed from Fraunhofer IIS and Thomson.

This product is protected by certain intellectual

property rights of Microsoft Corporation. Use or

distribution of such technology outside of this

product is prohibited without a license from

Microsoft or an authorized Microsoft subsidiary.

Content providers are using the digital rights

management technology for Windows Media

contained in this device (“WM-DRM”) to protect

the integrity of their content (“Secure Content”) so

that their intellectual property, including copyright,

in such content is not misappropriated.

This device uses WM-DRM software to play

Secure Content (“WM-DRM Software”). If the

security of the WM-DRM Software in this device

has been compromised, owners of Secure Content

(“Secure Content Owners”) may request that

Microsoft revoke the WM-DRM Software’s right

to acquire new licenses to copy, display and/or

play Secure Content. Revocation does not alter the

WM-DRM Software’s ability to play unprotected

content. A list of revoked WM-DRM Software is

sent to your device whenever you download a

license for Secure Content from the Internet or

from a PC. Microsoft may, in conjunction with

such license, also download revocation lists onto

your device on behalf of Secure Content Owners.

MEX-BT38UW/BT3800U/BT3807U/BT3850U

1. SERVICING NOTES .............................................. 4

2. GENERAL................................................................... 7

3. DISASSEMBLY

3-1. Disassembly Flow........................................................... 13

3-2. Cover............................................................................... 13

3-3. CD Mechanism Deck (MG-101Z-188//Q) ..................... 14

3-4. ANTENNA Board........................................................... 14

3-5. MAIN Board ................................................................... 15

3-6. SERVO Board................................................................. 15

3-7. Chassis (T) Sub Assy ...................................................... 16

3-8. Roller Arm Assy.............................................................. 16

3-9. Chassis (OP) Assy........................................................... 17

3-10. Chucking Arm Sub Assy................................................. 17

3-11. Sled Motor Assy.............................................................. 18

3-12. Optical Pick-up Section .................................................. 19

3-13. Optical Pick-up ............................................................... 19

4. DIAGRAMS

4-1. Block Diagram - AUDIO Section (1/2) -........................ 21

4-2. Block Diagram - AUDIO Section (2/2) -........................ 22

4-3. Block Diagram

- PANEL, POWER SUPPLY Section -........................... 23

4-4. Printed Wiring Boards - MAIN Section (1/2) - .............. 25

4-5. Printed Wiring Boards - MAIN Section (2/2) - .............. 26

4-6. Schematic Diagram - MAIN Section (1/4) -................... 27

4-7. Schematic Diagram - MAIN Section (2/4) -................... 28

4-8. Schematic Diagram - MAIN Section (3/4) -................... 29

4-9. Schematic Diagram - MAIN Section (4/4) -................... 30

4-10. Printed Wiring Boards - KEY Section -.......................... 31

4-11. Schematic Diagram - KEY Section - .............................. 32

5. EXPLODED VIEWS

5-1. Main Section ................................................................... 39

5-2. Front Panel Section......................................................... 40

5-3. CD Mechanism Deck Section (MG-101Z-188//Q) ........ 41

6. ELECTRICAL PARTS LIST .............................. 42

Accessories are given in the last of the electrical parts list.

TABLE OF CONTENTS

MEX-BT38UW/BT3800U/BT3807U/BT3850U

SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP

BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electro-

static break-down because of the potential difference generated by

the charged electrostatic load, etc. on clothing and the human body.

During repair, pay attention to electrostatic break-down and also

use the procedure in the printed matter which is included in the

repair parts.

The ﬂexible board is easily damaged and should be handled with

care.

NOTES ON LASER DIODE EMISSION CHECK

Never look into the laser diode emission from right above when

checking it for adjustment. It is feared that you will lose your sight.

If the optical pick-up block is defective, please replace the whole

optical pick-up block.

Never turn the semi-ﬁxed resistor located at the side of optical

pick-up block.

optical pick-up

semi-fixed resistor

EXTENSION CABLE AND SERVICE POSITION

When repairing or servicing this set, connect the jig (extension

cable) as shown below.

• Connect the MAIN board (CN350) and the SERVO board

(CN401) with the extension cable (Part No. J-2502-076-1).

UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the lead-

free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40 °C higher

than ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350 °C.

Caution: The printed pattern (copper foil) may peel away if

the heated tip is applied for too long, so be careful!

• Strong viscosity

Unleaded solder is more viscous (sticky, less prone to ﬂow)

than ordinary solder so use caution not to let solder bridges

occur such as on IC pins, etc.

• Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may

also be added to ordinary solder.

TEST DISCS

Use following TEST DISC when this set conﬁrms the operation

and checks it.

3-702-101-01 YEDS-18 (for CD)

4-225-203-01 PATD-012 (for CD)

NOTE FOR THE 20-PIN CONNECTOR (CN901)

Do not use alcohol to clean the 20-pin connector (CN901) connect-

ing the front panel with the main body.

Do not touch the connector directly with your bare hand. Poor con-

tact may be caused.

SERVO board

(CN401)

MAIN board

(CN350)

extension cable

(Part No. J-2502-076-1)

Part No. Description

MEX-BT38UW/BT3800U/BT3807U/BT3850U

NOTE FOR REPLACEMENT OF THE BT BOARD

When repairing, the complete BT board (Part No. A-1641-142-A)

should be replaced since any parts in the BT board cannot be re-

paired.

NOTE FOR REPLACEMENT OF THE SERVO BOARD

When repairing, the complete SERVO board (Part No. A-1554-

409-A) should be replaced since any parts in the SERVO board

cannot be repaired.

NOTE FOR REPLACEMENT OF THE USB CONNECTOR

(CN902)

To replace the USB connector requires alignment.

1. Insert the USB connector into the front panel.

2. Place the KEY board on the front panel and align the terminals

of the USB connector with the holes in the KEY board.

3. Solder the six terminals of the connector.

– Bottom View –

Part No.

Model Number Label

MODEL IDENTIFICATION

Part No. Destination

4-160-362-0[] BT3800U: US and Canadian models

4-160-363-0[] BT38UW

4-160-364-0[] BT3800U: AEP and UK models

4-160-365-0[] BT3807U

4-160-366-0[] BT3850U: E model

4-160-367-0[] BT3850U: Saudi Arabia model

KEY board

USB connector

front panel

Notes on the lithium battery

•Keep the lithium battery out of the reach of children.

Should the battery be swallowed, immediately consult a doctor.

•Wipe the battery with a dry cloth to assure a good

contact.

•Be sure to observe the correct polarity when

installing the battery.

•Do not hold the battery with metallic tweezers,

otherwise a short-circuit may occur.

Replacing the lithium battery of the card remote

commander

Under normal conditions, the battery will last approximately 1 year.

(The service life may be shorter, depending on the conditions of use.)

When the battery becomes weak, the range of the card remote commander

becomes shorter.

Replace the battery with a new CR2025 lithium battery. Use of any other

battery may present a risk of fire or explosion.

+ side up

WARNING

Battery may explode if mistreated.

Do not recharge, disassemble, or dispose of

in fire.

MEX-BT38UW/BT3800U/BT3807U/BT3850U

9. Press the [PUSH SELECT] button for a short time to check

that the conversation can be made.

10. Check that the other party’s voice can be heard from the speak-

er.

11. Check by operating the Volume that the other party’s volume

varies.

12. Speak to the microphone of the set to check that the other party

can hear it. (Make sure that there is no large difference from

normal set)

13. Press the [PUSH SELECT] button for 2 seconds to check that

the HF turns off and the set is switched to a telephone call

between cellular phones. (This may not function depending on

the cellular phone)

14. Press the [PUSH SELECT] button for 2 seconds to check that

the HF turns on and the set is switched to a telephone call be-

tween MEX-BT38UW/BT3800U/BT3807U/BT3850U) and

far end.

15. Press the [PUSH SELECT] button for a short time to check

that a telephone call is terminated. Also, the original source is

returned.

16. Perform ACC OFF -> ON to check if the set is reconnected

automatically to the cellular phone.

7. BT Audio Function Check

1. Connect the set to the BT audio device (or cellular phone fur-

nished with BT audio function) to check that the streaming

logo lights up.

2. Play the BT audio device to check that a sound is generated

from the set when the source is switched to the BT audio.

3. Operate the set ([SEEK – /+], [6] button operation) to check if

it can control the BT Audio.

Note: The functions that can be operated vary depending on the BT audio

device connected.

4. Perform ACC OFF ON to check if the set can be recon-

nected to the BT audio device. (Some BT audio devices may

be reconnected automatically)

5. With the BT audio source, press the [6] button to check if the

streaming logo blinks and the set is reconnected to the BT au-

dio device. (This function is disabled while the set is recon-

nected to a cellular phone. Accordingly, this test should be

conducted after the power is turned on and then the HF logo

lights up, or when about 30 seconds elapsed after the power

on)

8. Initialize

This should be performed when the set is sent back to the user after

all the checks ﬁnished successfully.

1. Execute the initialization.

2. Press the [BLUETOOTH] button for 3 seconds to check if the

BT logo lights up.

3. Check that the set is not connected automatically to the cellular

phone that was connected last.

4. With the BT audio source, check that the streaming logo does

not blink when the [6] button is pressed.

9. What to Do after Checking

1. If the board does not need to be replaced

• Return the bluetooth settings to original ones. (settings when

the set was received from the user)

2. If the board needs to be replaced

• Return to the factory shipping mode.

BLUETOOTH FUNCTION CHECKING METHOD USING

A CELLULAR PHONE

1. Required Equipment

• Set to be tested (MEX-BT38UW/BT3800U/BT3807U/

BT3850U)

• Cellular phone (Recommended SEMC K320i or K800i, or

select from connectable cellular phones list)

• Speaker connection (at least Front L/R ch)

• DC power supply (12V)

2. Preparation

Turn on the Bluetooth function of the cellular phone in advance.

Remove a Bluetooth device connected to the cellular phone in ad-

vance. (at least, remove XPLOD)

3. Test Environment

• No other Bluetooth device is making a communication in the

periphery. (within 20m)

• No other MEX-BT38UW/BT3800U/BT3807U/BT3850U are

supplied with electric power.

• There are no two or more wireless LAN access points in the

periphery. (with 50m) (one is OK)

• The set should be tested in a place such as a meeting room, free

from ambient noise.

• The speaker at the far end should be in a place such as another

meeting room separated acoustically.

4. Setting

Install the MEX-BT38UW/BT3800U/BT3807U/BT3850U on the

desktop.

5. Precautions

Beware of the following points when conducting the

talking test:

• There is no fault if a talking can be made by adjusting appro-

priately the volume of the telephone of the other party and the

cellular phone connected through the Bluetooth, besides the

setup of MEX-BT38UW/BT3800U/BT3807U/BT3850U.

• The speaker’s voice will become loud naturally if the periph-

ery is noisy, or become low if quiet. (even though the speaker

intents to talk on the same volume level)

• The speaker’s voice will become loud naturally if the other

party’s voice is loud.

6. BT PHONE Function Check

1. Press the [BLUETOOTH] button for 5 seconds to check if the

BT logo changes from lighting to blinking.

2. Search peripheral equipment from the cellular phone to check

if “XPLOD” is found.

3. Search peripheral equipment from the cellular phone apart

from the set about 5m to check if “XPLOD” is found.

4. Check if peripheral equipment can be registered to the cellular

phone (pass key 0000).

5. Make a connection to the cellular phone to check if the HF

logo lights up. (This may be conducted at the same time in item

6. After making a connection to the cellular phone, move the cel-

lular phone apart from the set about 5m to check if the connec-

tion is held.

7. After switching the source of the MEX-BT38UW/BT3800U/

BT3807U/BT3850U)to other than BT PHONE (e.g. TUNER)

to check that a sound is generated, make a call to the cellular

phone connected to the set.

8. Check that the sound being played is interrupted and in turn the

ring tone is heard. (the built-in sound of the set will be gener-

ated or the ring tone of cellular phone will be heard depending

on the cellular phone)

MEX-BT38UW/BT3800U/BT3807U/BT3850U

SECTION 2

GENERAL This section is extracted

from instruction manual.

(BT38UW/BT3800U: US and Canadian models)

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