Sony MEX-BT38UW - Bt Slot Usb 1wire User manual

SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
SPECIFICATIONS
9-889-696-01
2009K0500-1
© 2009.11
US Model
MEX-BT38UW/BT3800U
Canadian Model
AEP Model
UK Model
MEX-BT3800U
Russian Model
MEX-BT3807U
E Model
MEX-BT3850U
Ver. 1.0 2009.11
Model Name Using Similar Mechanism MEX-BT3700U/BT3750U/BT4700U
CD Mechanism Type MG-101Z-188//Q
Optical Pick-up Name DAX-25A
Photo: MEX-BT3800U
AUDIO SYSTEM
MEX-BT38UW/BT3800U/
BT3807U/BT3850U
Tuner section
FM
Tuning range: 87.5 – 107.9 MHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 150 kHz
Usable sensitivity: 10 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 70 dB (mono)
Separation: 40 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range: 530 – 1,710 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Sensitivity: 26 μV
Tuner section
%78$(38.
FM
Tuning range: 87.5 – 108.0 MHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 150 kHz
Usable sensitivity: 10 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 70 dB (mono)
Separation: 40 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
MW/LW
Tuning range:
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Sensitivity: MW: 26 μV, LW: 45 μV
Tuner section%78(PRGHO
FM
Tuning range:
87.5– 108.0 MHz (at 50 kHz step)
87.5– 107.9 MHz (at 200 kHz step)
FM tuning interval: 50 kHz/200 kHz switchable
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 150 kHz
Usable sensitivity: 10 dBf
Selectivity: 75dB at 400 kHz
Signal-to-noise ratio: 70 dB (mono)
Separation: 40 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range:
531 – 1,602 kHz (at 9 kHz step)
530 – 1,710 kHz (at 10 kHz step)
AM tuning interval: 9 kHz/10 kHz switchable
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25kHz
Sensitivity: 26 μV
CD Player section
Signal-to-noise ratio: 120 dB
Frequency response: 10 – 20,000 Hz
Wow and flutter: Below measurable limit
USB Player section
Interface: USB (Full-speed)
Maximum current: 500 mA
Wireless Communication
Communication System:
Bluetooth Standard version 2.0
Output:
Bluetooth Standard Power Class 2 (Max. +4 dBm)
Maximum communication range:
Line of sight approx. 10 m (33 ft)*1
Frequency band:
2.4 GHz band (2.4000 – 2.4835 GHz)
Modulation method: FHSS
Compatible Bluetooth Profiles*2:
A2DP (Advanced Audio Distribution Profile)
AVRCP (Audio Video Remote Control Profile)
HFP (Handsfree Profile) 1.5
HSP (Headset Profile)
*1 The actual range will vary depending on factors
such as obstacles between devices, magnetic
fields around a microwave oven, static electricity,
reception sensitivity, antenna’s performance,
operating system, software application, etc.
*2 Bluetooth standard profiles indicate the purpose of
Bluetooth communication between devices.
Power amplifier section
Output: Speaker outputs (sure seal connectors)
Speaker impedance: 4 – 8 ohms
Maximum power output: 52 W u4 (at 4 ohms)
General
Outputs:
Audio outputs terminal (front/rear)
Subwoofer output terminal (mono)
Power antenna (aerial) relay control terminal
Power amplifier control terminal
Inputs:
BUS control input terminal
BUS audio input terminal
Telephone ATT control terminal
Remote controller input terminal
Antenna (aerial) input terminal
MIC input terminal
AUX input jack (stereo mini jack)
USB signal input connector
Tone controls:
Low: ±10 dB at 60 Hz (XPLOD)
Mid: ±10 dB at 1 kHz (XPLOD)
High: ±10 dB at 10 kHz (XPLOD)
Power requirements: 12 V DC car battery
(negative ground (earth))
Dimensions: Approx. 178 u50 u179 mm
(7
1
/8u2 u7
1
/8in) (w/h/d)
Mounting dimensions: Approx. 182 u53 u162 mm
(7
1
/4u2
1
/8u6
1
/2in) (w/h/d)
Mass: Approx. 1.2 kg (2 lb 11 oz)
Supplied accessories:
Card remote commander: RM-X304
Parts for installation and connections (1 set)
Design and specifications are subject to change
without notice.
CEA2006 Standard
Power Output: 17 Watts RMS
4 Ohms < 1% THD+N
SN Ratio: 82 dBA
(reference: 1 Watt into 4 Ohms)
AUDIO POWER SPECIFICATIONS
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4 at
Tuner section
%786DXGL$UDELDPRGHO
FM
Tuning range:
87.5 – 108.0 MHz (at 50 kHz step)
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 150 kHz
Usable sensitivity: 10 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 70 dB (mono)
Separation: 40 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range:
531 – 1,602 kHz (at 9 kHz step)
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Sensitivity: 26 μV
Tuner section
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FM
Tuning range:
)0)0 87.5 – 108.0 MHzDWN+]VWHS
)0±0+]DWN+]VWHS
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 150 kHz
Usable sensitivity: 10 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 70 dB (mono)
Separation: 40 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
MW/LW
Tuning range:
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Sensitivity: MW: 26 μV, LW: 45 μV

MEX-BT38UW/BT3800U/BT3807U/BT3850U
2
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of soldering iron around 270 °C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE
WITH MARK 0ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radia-
tion exposure.
US and Canadian models:
CAUTION
The use of optical instruments with this
product will increase eye hazard.
•
Except US and Canadian models:
This label is located on the bottom of the
chassis.
Warning
The “HD Radio Ready” logo indicates that this
product will control a Sony HD RadioTM tuner
(sold separately).
For HD RadioTM tuner operation, please refer to
the HD RadioTM tuner Operating Instructions.
HD RadioTM and the HD Radio Ready logo are
proprietary trademarks of iBiquity Digital Corp.
The “SAT Radio Ready”
logo indicates that this
product will control a satellite
radio tuner module (sold
separately). Please see your nearest authorized
Sony dealer for details on the satellite radio
tuner module.
“SAT Radio,” “SAT Radio Ready,” the SAT
Radio and SAT Radio Ready logos and all
related marks are trademarks of Sirius XM
Radio Inc. and XM Satellite Radio Inc.
The Bluetooth word mark and logos are owned
by the Bluetooth SIG, Inc. and any use of such
marks by Sony Corporation is under license.
Other trademarks and trade names are those of
their respective owners.
ZAPPIN is a trademark of Sony Corporation.
iPod is a trademark of Apple Inc., registered in
the U.S. and other countries.
iPhone is a trademark of Apple Inc.
Windows Media and the
Windows logo are trademarks
or registered trademarks of
Microsoft Corporation in the
United States and/or other countries.
MPEG Layer-3 audio coding technology and
patents licensed from Fraunhofer IIS and Thomson.
This product is protected by certain intellectual
property rights of Microsoft Corporation. Use or
distribution of such technology outside of this
product is prohibited without a license from
Microsoft or an authorized Microsoft subsidiary.
Content providers are using the digital rights
management technology for Windows Media
contained in this device (“WM-DRM”) to protect
the integrity of their content (“Secure Content”) so
that their intellectual property, including copyright,
in such content is not misappropriated.
This device uses WM-DRM software to play
Secure Content (“WM-DRM Software”). If the
security of the WM-DRM Software in this device
has been compromised, owners of Secure Content
(“Secure Content Owners”) may request that
Microsoft revoke the WM-DRM Software’s right
to acquire new licenses to copy, display and/or
play Secure Content. Revocation does not alter the
WM-DRM Software’s ability to play unprotected
content. A list of revoked WM-DRM Software is
sent to your device whenever you download a
license for Secure Content from the Internet or
from a PC. Microsoft may, in conjunction with
such license, also download revocation lists onto
your device on behalf of Secure Content Owners.

MEX-BT38UW/BT3800U/BT3807U/BT3850U
3
1. SERVICING NOTES .............................................. 4
2. GENERAL................................................................... 7
3. DISASSEMBLY
3-1. Disassembly Flow........................................................... 13
3-2. Cover............................................................................... 13
3-3. CD Mechanism Deck (MG-101Z-188//Q) ..................... 14
3-4. ANTENNA Board........................................................... 14
3-5. MAIN Board ................................................................... 15
3-6. SERVO Board................................................................. 15
3-7. Chassis (T) Sub Assy ...................................................... 16
3-8. Roller Arm Assy.............................................................. 16
3-9. Chassis (OP) Assy........................................................... 17
3-10. Chucking Arm Sub Assy................................................. 17
3-11. Sled Motor Assy.............................................................. 18
3-12. Optical Pick-up Section .................................................. 19
3-13. Optical Pick-up ............................................................... 19
4. DIAGRAMS
4-1. Block Diagram - AUDIO Section (1/2) -........................ 21
4-2. Block Diagram - AUDIO Section (2/2) -........................ 22
4-3. Block Diagram
- PANEL, POWER SUPPLY Section -........................... 23
4-4. Printed Wiring Boards - MAIN Section (1/2) - .............. 25
4-5. Printed Wiring Boards - MAIN Section (2/2) - .............. 26
4-6. Schematic Diagram - MAIN Section (1/4) -................... 27
4-7. Schematic Diagram - MAIN Section (2/4) -................... 28
4-8. Schematic Diagram - MAIN Section (3/4) -................... 29
4-9. Schematic Diagram - MAIN Section (4/4) -................... 30
4-10. Printed Wiring Boards - KEY Section -.......................... 31
4-11. Schematic Diagram - KEY Section - .............................. 32
5. EXPLODED VIEWS
5-1. Main Section ................................................................... 39
5-2. Front Panel Section......................................................... 40
5-3. CD Mechanism Deck Section (MG-101Z-188//Q) ........ 41
6. ELECTRICAL PARTS LIST .............................. 42
Accessories are given in the last of the electrical parts list.
TABLE OF CONTENTS

MEX-BT38UW/BT3800U/BT3807U/BT3850U
4
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
Never look into the laser diode emission from right above when
checking it for adjustment. It is feared that you will lose your sight.
If the optical pick-up block is defective, please replace the whole
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical
pick-up block.
optical pick-up
semi-fixed resistor
EXTENSION CABLE AND SERVICE POSITION
When repairing or servicing this set, connect the jig (extension
cable) as shown below.
• Connect the MAIN board (CN350) and the SERVO board
(CN401) with the extension cable (Part No. J-2502-076-1).
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
TEST DISCS
Use following TEST DISC when this set confirms the operation
and checks it.
3-702-101-01 YEDS-18 (for CD)
4-225-203-01 PATD-012 (for CD)
NOTE FOR THE 20-PIN CONNECTOR (CN901)
Do not use alcohol to clean the 20-pin connector (CN901) connect-
ing the front panel with the main body.
Do not touch the connector directly with your bare hand. Poor con-
tact may be caused.
SERVO board
(CN401)
MAIN board
(CN350)
extension cable
(Part No. J-2502-076-1)
Part No. Description

MEX-BT38UW/BT3800U/BT3807U/BT3850U
5
NOTE FOR REPLACEMENT OF THE BT BOARD
When repairing, the complete BT board (Part No. A-1641-142-A)
should be replaced since any parts in the BT board cannot be re-
paired.
NOTE FOR REPLACEMENT OF THE SERVO BOARD
When repairing, the complete SERVO board (Part No. A-1554-
409-A) should be replaced since any parts in the SERVO board
cannot be repaired.
NOTE FOR REPLACEMENT OF THE USB CONNECTOR
(CN902)
To replace the USB connector requires alignment.
1. Insert the USB connector into the front panel.
2. Place the KEY board on the front panel and align the terminals
of the USB connector with the holes in the KEY board.
3. Solder the six terminals of the connector.
– Bottom View –
Part No.
Model Number Label
MODEL IDENTIFICATION
Part No. Destination
4-160-362-0[] BT3800U: US and Canadian models
4-160-363-0[] BT38UW
4-160-364-0[] BT3800U: AEP and UK models
4-160-365-0[] BT3807U
4-160-366-0[] BT3850U: E model
4-160-367-0[] BT3850U: Saudi Arabia model
KEY board
USB connector
front panel
Notes on the lithium battery
•Keep the lithium battery out of the reach of children.
Should the battery be swallowed, immediately consult a doctor.
•Wipe the battery with a dry cloth to assure a good
contact.
•Be sure to observe the correct polarity when
installing the battery.
•Do not hold the battery with metallic tweezers,
otherwise a short-circuit may occur.
Replacing the lithium battery of the card remote
commander
Under normal conditions, the battery will last approximately 1 year.
(The service life may be shorter, depending on the conditions of use.)
When the battery becomes weak, the range of the card remote commander
becomes shorter.
Replace the battery with a new CR2025 lithium battery. Use of any other
battery may present a risk of fire or explosion.
1
2
+ side up
c
WARNING
Battery may explode if mistreated.
Do not recharge, disassemble, or dispose of
in fire.

MEX-BT38UW/BT3800U/BT3807U/BT3850U
6
9. Press the [PUSH SELECT] button for a short time to check
that the conversation can be made.
10. Check that the other party’s voice can be heard from the speak-
er.
11. Check by operating the Volume that the other party’s volume
varies.
12. Speak to the microphone of the set to check that the other party
can hear it. (Make sure that there is no large difference from
normal set)
13. Press the [PUSH SELECT] button for 2 seconds to check that
the HF turns off and the set is switched to a telephone call
between cellular phones. (This may not function depending on
the cellular phone)
14. Press the [PUSH SELECT] button for 2 seconds to check that
the HF turns on and the set is switched to a telephone call be-
tween MEX-BT38UW/BT3800U/BT3807U/BT3850U) and
far end.
15. Press the [PUSH SELECT] button for a short time to check
that a telephone call is terminated. Also, the original source is
returned.
16. Perform ACC OFF -> ON to check if the set is reconnected
automatically to the cellular phone.
7. BT Audio Function Check
1. Connect the set to the BT audio device (or cellular phone fur-
nished with BT audio function) to check that the streaming
logo lights up.
2. Play the BT audio device to check that a sound is generated
from the set when the source is switched to the BT audio.
3. Operate the set ([SEEK – /+], [6] button operation) to check if
it can control the BT Audio.
Note: The functions that can be operated vary depending on the BT audio
device connected.
4. Perform ACC OFF ON to check if the set can be recon-
nected to the BT audio device. (Some BT audio devices may
be reconnected automatically)
5. With the BT audio source, press the [6] button to check if the
streaming logo blinks and the set is reconnected to the BT au-
dio device. (This function is disabled while the set is recon-
nected to a cellular phone. Accordingly, this test should be
conducted after the power is turned on and then the HF logo
lights up, or when about 30 seconds elapsed after the power
on)
8. Initialize
This should be performed when the set is sent back to the user after
all the checks finished successfully.
1. Execute the initialization.
2. Press the [BLUETOOTH] button for 3 seconds to check if the
BT logo lights up.
3. Check that the set is not connected automatically to the cellular
phone that was connected last.
4. With the BT audio source, check that the streaming logo does
not blink when the [6] button is pressed.
9. What to Do after Checking
1. If the board does not need to be replaced
• Return the bluetooth settings to original ones. (settings when
the set was received from the user)
2. If the board needs to be replaced
• Return to the factory shipping mode.
BLUETOOTH FUNCTION CHECKING METHOD USING
A CELLULAR PHONE
1. Required Equipment
• Set to be tested (MEX-BT38UW/BT3800U/BT3807U/
BT3850U)
• Cellular phone (Recommended SEMC K320i or K800i, or
select from connectable cellular phones list)
• Speaker connection (at least Front L/R ch)
• DC power supply (12V)
2. Preparation
Turn on the Bluetooth function of the cellular phone in advance.
Remove a Bluetooth device connected to the cellular phone in ad-
vance. (at least, remove XPLOD)
3. Test Environment
• No other Bluetooth device is making a communication in the
periphery. (within 20m)
• No other MEX-BT38UW/BT3800U/BT3807U/BT3850U are
supplied with electric power.
• There are no two or more wireless LAN access points in the
periphery. (with 50m) (one is OK)
• The set should be tested in a place such as a meeting room, free
from ambient noise.
• The speaker at the far end should be in a place such as another
meeting room separated acoustically.
4. Setting
Install the MEX-BT38UW/BT3800U/BT3807U/BT3850U on the
desktop.
5. Precautions
Beware of the following points when conducting the
talking test:
• There is no fault if a talking can be made by adjusting appro-
priately the volume of the telephone of the other party and the
cellular phone connected through the Bluetooth, besides the
setup of MEX-BT38UW/BT3800U/BT3807U/BT3850U.
• The speaker’s voice will become loud naturally if the periph-
ery is noisy, or become low if quiet. (even though the speaker
intents to talk on the same volume level)
• The speaker’s voice will become loud naturally if the other
party’s voice is loud.
6. BT PHONE Function Check
1. Press the [BLUETOOTH] button for 5 seconds to check if the
BT logo changes from lighting to blinking.
2. Search peripheral equipment from the cellular phone to check
if “XPLOD” is found.
3. Search peripheral equipment from the cellular phone apart
from the set about 5m to check if “XPLOD” is found.
4. Check if peripheral equipment can be registered to the cellular
phone (pass key 0000).
5. Make a connection to the cellular phone to check if the HF
logo lights up. (This may be conducted at the same time in item
4)
6. After making a connection to the cellular phone, move the cel-
lular phone apart from the set about 5m to check if the connec-
tion is held.
7. After switching the source of the MEX-BT38UW/BT3800U/
BT3807U/BT3850U)to other than BT PHONE (e.g. TUNER)
to check that a sound is generated, make a call to the cellular
phone connected to the set.
8. Check that the sound being played is interrupted and in turn the
ring tone is heard. (the built-in sound of the set will be gener-
ated or the ring tone of cellular phone will be heard depending
on the cellular phone)

MEX-BT38UW/BT3800U/BT3807U/BT3850U
7
SECTION 2
GENERAL This section is extracted
from instruction manual.
(BT38UW/BT3800U: US and Canadian models)
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MEX-BT38UW/BT3800U/BT3807U/BT3850U
13
SECTION 3
DISASSEMBLY
• This set can be disassembled in the order shown below.
3-1. DISASSEMBLY FLOW
Note: Follow the disassembly procedure in the numerical order given.
3-2. COVER
FRONT PANEL SECTION
Note: Illustration of disassembly is omitted.
3-2. COVER
(Page 13)
3-3. CD MECHANISM DECK (MG-101Z-188//Q)
(Page 14)
3-4. ANTENNA BOARD
(Page 14)
3-5. MAIN BOARD
(Page 15)
SET
3-6. SERVO BOARD
(Page 15)
3-7. CHASSIS (T) SUB ASSY
(Page 16)
3-8. ROLLER ARM ASSY
(Page 16)
3-9. CHASSIS (OP) ASSY
(Page 17)
3-11. SLED MOTOR ASSY
(Page 18)
3-12. OPTICAL PICK-UP SECTION
(Page 19)
3-13. OPTICAL PICK-UP
(Page 19)
3-10. CHUCKING ARM SUB ASSY
(Page 17)
screw
(PTT2.6 ×6)
two bosses
three claws two bosses
cover

MEX-BT38UW/BT3800U/BT3807U/BT3850U
14
3-3. CD MECHANISM DECK (MG-101Z-188//Q)
3-4. ANTENNA BOARD
screw
(PTT2.6 ×6)
connector
(CN350)
CD mechanism deck
(MG-101Z-188//Q)
screw
(PTT2.6 ×6)
two screws
(PTT2.6 ×6)
two screws
(PTT2.6 ×4)

connector
(CN110)
bracket (CD)
two claws
two claws
microphone connector
(CN810)
lead wire with connector
(ANTENNA board: CN1, BT board)
sub panel assy screw (T)
ANTENNA board

MEX-BT38UW/BT3800U/BT3807U/BT3850U
15
3-5. MAIN BOARD
fuse (blade type)
(auto fuse) (10A/32V)
(FU701)
RB MAIN board
chassis block
screw
(PTT2.6 ×8)
screw
(PTT2.6 ×8)
screw
(PTT2.6 ×8)
three ground point screws
(PTT2.6 ×6)
screw
(PTT2.6 ×8)
R connection cord (MIC)
(external microphone) (J801)
connection cord (RCA)
(sub out (mono)) (J401)
connector
(CN410)
connector
(CN811)
SERVO board
claw
claw
SERVO board
two toothed lock screws
(M 1.7 ×2.5)
Remove the eleven solders.
GRY
YEL
BLU
ORG
RED
BLK
RED
WHT
BLK
RED
WHT
optical pick-up (16 core)
(CN101)
cable wire
mechanical block assy
3-6. SERVO BOARD
Note: This illustration sees the mechanical block assy from the bottom side.

MEX-BT38UW/BT3800U/BT3807U/BT3850U
16
3-7. CHASSIS (T) SUB ASSY
3-8. ROLLER ARM ASSY
chassis (T) sub assy
claw
two screws
(M 1.7 ×2.5)
two screws
(M 1.7 ×2.5)
washer
gear (RA1)
roller arm assy
spring (RAL)
spring (RAR)

MEX-BT38UW/BT3800U/BT3807U/BT3850U
17
3-9. CHASSIS (OP) ASSY
3-10. CHUCKING ARM SUB ASSY
two coil springs (damper) (natural)
coil spring (damper) (green)
chassis (OP) assy

tension spring (KF)
gear (LE1)
lever (D)
slider (R)
chucking arm sub assy

spring
Note 1: Have this portion receive the chassis. Note 1: Have this portion receive the chassis.
Note 2: Be careful not to touch the turn table.

MEX-BT38UW/BT3800U/BT3807U/BT3850U
18
3-11. SLED MOTOR ASSY
sled motor assy
sled motor assy
spring
spring
stand
stand
turn table
three serration screws
(M 2 ×3)
three serration screws
(M 2 ×3)
Note 1: Place the stand with care not to touch the turn table.
Note 2:
Never remove these parts since they were adjusted.
Note for Assembly
Note 3: Take care to prevent the chassis from being bent
when tightening the three machine screws.
bearing (F)
bearing (R)

MEX-BT38UW/BT3800U/BT3807U/BT3850U
19
3-12. OPTICAL PICK-UP SECTION

optical pick-up section
Note: Be careful not to touch the lens and hologram
terminal when removing the optical pick-up section.
3-13. OPTICAL PICK-UP
There is space at the end of the
leaf spring (sub guide) to avoid
contact with the slide.
pan tapping screw
(M 1.4 ×2.5)
leaf spring (sub guide)
leaf spring (OP)
optical pick-up
lead screw assy
Notes for Assembly
Prevent the end of the
leaf spring (sub guide) from being
in contact with the OP slide base.
Prevent the end of the
leaf spring (sub guide) from being
in contact with the OP slide base.

MEX-BT38UW/BT3800U/BT3807U/BT3850U
20
MEMO