Sottoriva SPRINT V2 90 User manual

INSTRUCTION MANUAL
Spiral mixer mod.
SPRINT V2 90-130-160-200
Version: ENGLISH - Arc. 116
Code 3529.0325.01
Revision: A dated 28/09/2017
Costruzioni Meccaniche SOTTORIVA S.p.A.
Via Vittorio Veneto, 63 - 36035 MARANO VICENTINO (VI) ITALY
Phone [phone] - Fax [phone]
Website: www.sottoriva.com - E-mail: [e-mail]

SPRINT V2 90-130-160-200 - Code: 3529.0325.01 Rev. A
dated 28/09/2017
Arc. 116-ig
PT 0917
PP 0917
MC 0917
Service
Phone [phone]
Contents
1. Preface................................................................................................................. 5
1.1 Machine identification..................................................................................... 5
1.2 Introduction and purpose of manual ............................................................... 6
1.2.1 Using the Manual .................................................................................... 6
1.3 Warranty conditions........................................................................................ 7
1.4 Graphic conventions....................................................................................... 7
1.5 Staff qualifications .......................................................................................... 9
1.6 General warnings ........................................................................................... 10
1.6.1 Customer responsibility........................................................................... 10
1.6.2 Technical service .................................................................................... 11
1.6.3 Spare parts.............................................................................................. 11
2. Safety information .............................................................................................. 13
2.1 General precautions - Training ....................................................................... 13
2.2 General precautions - Skills and checks ........................................................ 13
2.3 General precautions - Prohibitions ................................................................. 15
2.4 General precautions - Workplace................................................................... 15
2.5 Emergency fire regulations............................................................................. 16
2.6 Hygiene regulations for the use of lubricants ................................................. 16
2.7 First aid regulations for the use of lubricants.................................................. 17
3. Handling and installation area........................................................................... 19
3.1 Shipping, handling and positioning................................................................. 19
3.1.1 Precautions on receipt of the product ..................................................... 19
3.1.2 Handling .................................................................................................. 19
3.1.3 Positioning............................................................................................... 21
3.1.4 Subsequent handling .............................................................................. 21
3.2 Unpacking and disposal of packaging materials ............................................ 22
3.3 Installation area .............................................................................................. 22
4. Product specifications ....................................................................................... 23
4.1 General description ........................................................................................ 23
4.2 Operational principles..................................................................................... 24
4.3 Main components ........................................................................................... 24
4.4 Other components.......................................................................................... 24
4.5 Technical specifications.................................................................................. 25
4.6 Power consumption........................................................................................ 26
4.7 Noise level...................................................................................................... 26
4.8 Other emissions.............................................................................................. 26
4.9 Production and elimination of waste material ................................................. 26
4.10 Operating conditions..................................................................................... 27
4.11 Storage conditions........................................................................................ 27

Rev. A
dated 28/09/2017 SPRINT V2 90-130-160-200 - Code: 3529.0325.01
2Service
Phone [phone]
PT 0917
PP 0917
MC 0917
Arc. 116-ig
4.12 IP protection rating ....................................................................................... 27
4.13 Residual risks and special guards................................................................ 27
4.13.1 Mechanical hazards .............................................................................. 27
4.13.2 Electrical hazards.................................................................................. 30
5. Preparation for use............................................................................................. 31
5.1 Assembly: Not applicable to the machine....................................................... 31
5.2 Subsequent disassembly: Not applicable to the machine. ............................. 31
5.3 Mounting: Not applicable to the machine. ...................................................... 31
5.4 Installation ...................................................................................................... 31
5.4.1 Hooking up to the line: Not applicable to the machine. ........................... 31
5.4.2 Connection to the mains power supply .................................................. 31
5.4.3 Connection to the hydraulic circuit: Not applicable to the machine......... 31
5.4.4 Connection to the pneumatic circuit: Not applicable to the machine....... 31
5.4.5 Consumables: Not applicable to the machine......................................... 31
5.5 Commissioning............................................................................................... 32
5.5.1 Greasing: Not applicable to the machine ................................................ 32
5.5.2 Adjustments: Not applicable to the machine ........................................... 32
5.5.3 Testing .................................................................................................... 32
5.6 First start-up ................................................................................................... 32
5.7 Running in ...................................................................................................... 33
5.8 Inactivity and restart ....................................................................................... 33
6. Use ....................................................................................................................... 35
6.1 Quick reference guide .................................................................................... 35
6.2 Safety precautions.......................................................................................... 35
6.3 Checks before start-up ................................................................................... 36
6.4 Correct use of the machine ............................................................................ 37
6.5 Improper use .................................................................................................. 37
6.6 Operational limits............................................................................................ 37
6.7 Machine controls ............................................................................................ 38
6.8 Ordinary functions .......................................................................................... 40
6.9 Stop functions................................................................................................. 41
7. Maintenance ........................................................................................................ 43
7.1 Safety precautions.......................................................................................... 43
7.2 General warnings .......................................................................................... 43
7.3 Periodic cleaning ............................................................................................ 43
7.4 Routine maintenance...................................................................................... 44
7.4.1 Tension of belts....................................................................................... 44
7.4.2. Replacing the kneading tool drive belts .................................................. 46
7.4.3 Replacing the tub drive belts................................................................... 48
7.4.4 Electrical maintenance ............................................................................ 50
7.4.4.1 Resetting a thermal cut-out.............................................................. 50
7.4.4.2 Replacing a fuse .............................................................................. 50

SPRINT V2 90-130-160-200 - Code: 3529.0325.01 Rev. A
dated 28/09/2017
Arc. 116-ig
PT 0917
PP 0917
MC 0917
Service
Phone [phone]
7.5 Reactive maintenance.................................................................................... 51
7.5.1 Replacing the kneading tool motor.......................................................... 51
7.5.2 Replacing the tub motor .......................................................................... 52
7.5.3 Replacing the kneading tool.................................................................... 53
7.6 Troubleshooting.............................................................................................. 53
8. Dismantling and scrapping................................................................................ 55
9. Attached documentation.................................................................................... 55
10. Reference manuals for third party components............................................ 55
11. Safety signs installed on the machine ........................................................... 57
12. List of components and spare parts............................................................... 59
12.1 List 1............................................................................................................. 59
12.2 List 2............................................................................................................. 59
12.3 List 3............................................................................................................. 62
12.4 List 4............................................................................................................. 62