Space Bad Boy Charlie User manual

This manual contains important information relating to the installation, and operation of this pump. Please ensure
manual is left with the pump operator for future reference.
Model
–
Charlie
Single Speed Pool Pump
3
year warranty
This manual contains important information relating to the installation, and operation of this pump. Please ensure
manual is left with the pump operator for future reference.
Bad Boy
Spa & Swimming Pool
Pumps
This manual contains important information relating to the installation, and operation of this pump. Please ensure
this

IMPORTANT SAFETY INS
TRUCTIONS
Read all instructions contained in this booklet before turning on power to pump. Familiarise yourself with the pump, taking c
to identify hazards in your
surroundings.
This pump should be installed by a registered electrician. Do not attempt any repairs or modification to pump unless you are
suitably qualified.
MANDATORY
-
The pump must plug into an approved earth leakage circuit breaker (RCD, Transformer
The pump is not a toy, DO NOT allow anyone to treat it as one.
The pump should not be operated by children or the infirm, unless they are closely supervised at all times.
To reduce the risk of electric shock
-
Replace any damaged or
-
Do not use an extension cord
-
House the pump out of the weather (sun & rain) and above any ground water
-
Turn the pump “off” at the socket before performing any work on it
-
Use an approved circuit breaker not exceeding 30mA
The pump
contains a number of moving parts which can cause injury. DO NOT allow fingers, hair, clothing or tools near pump
when it is operational.
Ensure the pump does not overheat. Provide good ventilation.
Ensure the installation of the pump allows for easy an
Do not dispose of electrical appliances as unsorted municipal waste, use separate collection facilities.
Contact your local government for information regarding the collection systems available.
If electrical appliances are d
groundwater and get into the food chain, damaging your health and well
CONGRATULATIONS
You now have a Bad Boy at your place and we know it’s a good thing!
You can rely on this pump to quietly go about the business of maintaining awesome circulation of water
Bad Boys are tested to deliver the right voltage, deliver the right pressure and remain mechanically soun
provide a 3 year guarantee (
see warranty for details).
LOCATION OF PUMP
-
Safety First
–
Locate away from Children,
-
The pump should be located as close to the pool as practical.
-
Ensure it is housed
–
out of
the we
INSTALLATION
-
View the installation diagram for placement and setup of pump.
-
Firmly mount th
e
motor frame on to the floor or
between. This further aids t
he minimisation of vibration which can cause movement and noise.
-
Do not connect pump flex through an extension cord. Connect via an RCD unit not exceeding 30mA.
-
Minimum suction end piping should be, ID
pipe. Use solvent cement on all non
TRUCTIONS
Read all instructions contained in this booklet before turning on power to pump. Familiarise yourself with the pump, taking c
This pump should be installed by a registered electrician. Do not attempt any repairs or modification to pump unless you are
The pump must plug into an approved earth leakage circuit breaker (RCD, Transformer
The pump is not a toy, DO NOT allow anyone to treat it as one.
The pump should not be operated by children or the infirm, unless they are closely supervised at all times.
Replace any damaged or
worn power cords
.
Do not use an extension cord
.
House the pump out of the weather (sun & rain) and above any ground water
.
Turn the pump “off” at the socket before performing any work on it
.
Use an approved circuit breaker not exceeding 30mA
.
contains a number of moving parts which can cause injury. DO NOT allow fingers, hair, clothing or tools near pump
Ensure the pump does not overheat. Provide good ventilation.
Ensure the installation of the pump allows for easy an
d safe access at all times.
Do not dispose of electrical appliances as unsorted municipal waste, use separate collection facilities.
Contact your local government for information regarding the collection systems available.
If electrical appliances are d
isposed of in landfills or dumps, hazardous substances can leak into the
groundwater and get into the food chain, damaging your health and well
-
being.
You now have a Bad Boy at your place and we know it’s a good thing!
Bad
Boy
pumps are all muscle.
You can rely on this pump to quietly go about the business of maintaining awesome circulation of water
Bad Boys are tested to deliver the right voltage, deliver the right pressure and remain mechanically soun
see warranty for details).
Locate away from Children,
animals
and
play areas.
The pump should be located as close to the pool as practical.
the we
ather
and away from water splashes.
View the installation diagram for placement and setup of pump.
motor frame on to the floor or
to a solid and stable base
using screws
.
Use a thin rubber pad in
he minimisation of vibration which can cause movement and noise.
Do not connect pump flex through an extension cord. Connect via an RCD unit not exceeding 30mA.
Minimum suction end piping should be, ID
-
40mm with 50mm being ideal. Pump includes barrel u
pipe. Use solvent cement on all non
-
threaded joints and test.
2
Read all instructions contained in this booklet before turning on power to pump. Familiarise yourself with the pump, taking c
are
This pump should be installed by a registered electrician. Do not attempt any repairs or modification to pump unless you are
The pump must plug into an approved earth leakage circuit breaker (RCD, Transformer
) not
exceeding 30mA
The pump should not be operated by children or the infirm, unless they are closely supervised at all times.
contains a number of moving parts which can cause injury. DO NOT allow fingers, hair, clothing or tools near pump
Do not dispose of electrical appliances as unsorted municipal waste, use separate collection facilities.
Contact your local government for information regarding the collection systems available.
isposed of in landfills or dumps, hazardous substances can leak into the
pumps are all muscle.
You can rely on this pump to quietly go about the business of maintaining awesome circulation of water
around
your
pool. Our
Bad Boys are tested to deliver the right voltage, deliver the right pressure and remain mechanically soun
d. So much so we
Use a thin rubber pad in
he minimisation of vibration which can cause movement and noise.
Do not connect pump flex through an extension cord. Connect via an RCD unit not exceeding 30mA.
40mm with 50mm being ideal. Pump includes barrel u
nions to suit 40
mm

POOL START
-
UP
ENSURE;
-
All valves are open for free flow of water including filter valves
-
Pool is full & skimmer basket is clear of debris
-
All pipes are joined and
glued. All unions are hand tightened only.
-
Pump is primed by adding water through
-
Strainer b
asket is in place, lint filter lid is in place and O
-
Unsecured items around the pumps location cannot fall on
-
Switch on pump and monitor running. Air under lid should steadily disappear. If a strong flow
experienced in a short period of time, t
ROUTINE MAINTENANCE
-
Visually check
for damaged, loose wiring, leaks or abnormal noise and vibration. (Contact your pool shop for advice
as necessary)
.
-
Ensure pool pH level is maintained between 7.2
-
Ensure sanitiser levels do not regularly exceed 3.0 ppm.
-
Check and empty as required, t
BAD
BOY
CODE
QMAX
(lpm)
HMAX
(m)
POWER
–
input
(P1)
kW
BBPC03
195
7
0.37
BBPC05
255
10
0.55
BBPC07
340
12.5
0.75
BBPC10
390
17.5
1.1
BBPC15
470
18.5
1.5
Performance Curve
All valves are open for free flow of water including filter valves
.
Pool is full & skimmer basket is clear of debris
.
glued. All unions are hand tightened only.
Pump is primed by adding water through
pump
strainer housing.
asket is in place, lint filter lid is in place and O
-
ring is sealing effectively.
Unsecured items around the pumps location cannot fall on
or impede the pump
.
Switch on pump and monitor running. Air under lid should steadily disappear. If a strong flow
experienced in a short period of time, t
urn pump off and re
-
prime and start pump up again
.
for damaged, loose wiring, leaks or abnormal noise and vibration. (Contact your pool shop for advice
Ensure pool pH level is maintained between 7.2
-
7.8
Ensure sanitiser levels do not regularly exceed 3.0 ppm.
Check and empty as required, t
he pump lint
filter basket
(Filter Basket size
–
1.5 litre)
.
POWER
input
POWER
output (P2)
AMPS
NET
KG
kW
HP
0.26
0.35
1.9
9.3
0.37
0.5
2.7
9.5
0.56
0.75
3.8.
9.7
0.8
1.1
5.8
10.9
1.1
1.5
7
11.5
Performance Curve
3
Switch on pump and monitor running. Air under lid should steadily disappear. If a strong flow
of water is not
for damaged, loose wiring, leaks or abnormal noise and vibration. (Contact your pool shop for advice

WORKING CONDITIONS
1.
Operating
temperature: 5
-
50
°
Celsius.
2.
Environmental temperature: below 40
°
3. Max.
Working pressure:
0.3MPa
.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities,
lack of experience
and
knowledge,
unless they have been given adequate
the
appliance
by
a
person
responsible
Children should be supervised to ensure that they do not play with this appliance.
If the supply cord is
damaged, it must be replaced by the manufacturer, service agent or a qualified person in order to avoid
hazards.
WARRANTY
In the unlikely event you experience any issues with your Bad Boy pump, within 3
the de
aler from which you purchased the Pump who will organise repair or replacement. Ensure you have a valid proof of
purchase that clearly demonstrates the product name, its date of purchase and the place of purchase
warranty. The onu
s is on the purchaser to return the pump to the dealer at the purchasers own expense.
ITEMS NOT COVERED BY
THE WARRANTY
-
Claims outside the 3
year warranty period
-
Fair wear & tear
.
-
Consumables
–
including mechanical seals, bearings, capacitors, o
-
D
amage resulting from misuse, neglect, improper use outside design parameters
-
Improper or inadequate installation or operation
-
Voltage spikes, corrosive chemicals
-
Unauthorised persons attempting repairs or modifications
-
When used in a commercial
or non
Space Industries Ltd is not liable for any consequential losses associated with this Bad Boy Pump for whatever reason. Nor ar
they liable for any damage or injury caused directly or indirectly as
This limitation does not negate our obligations under the New Zealand Consumer Guarantees’ Act.
Space Industries Limited
16
0
Plunket Ave
Manu
kau City
Auckland 2104
Ph [phone]
[e-mail]
www.spaceindustries.co.nz
TROUBLE
SHOOTING
Pump wont
prime
Pump won’t turn
on
Lint basket
leaking
Pump op
erating
with little flow
Pump noisy
Celsius.
°
Celsius.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities,
unless they have been given adequate
supervision
or
instruction
responsible
for their
safety.
Children should be supervised to ensure that they do not play with this appliance.
damaged, it must be replaced by the manufacturer, service agent or a qualified person in order to avoid
In the unlikely event you experience any issues with your Bad Boy pump, within 3
years of the date of purchase, p
aler from which you purchased the Pump who will organise repair or replacement. Ensure you have a valid proof of
purchase that clearly demonstrates the product name, its date of purchase and the place of purchase
.
s is on the purchaser to return the pump to the dealer at the purchasers own expense.
THE WARRANTY
year warranty period
.
including mechanical seals, bearings, capacitors, o
-
rings
.
amage resulting from misuse, neglect, improper use outside design parameters
.
Improper or inadequate installation or operation
.
Voltage spikes, corrosive chemicals
.
Unauthorised persons attempting repairs or modifications
.
or non
-
domestic
application, warranty is for 1 year only.
Space Industries Ltd is not liable for any consequential losses associated with this Bad Boy Pump for whatever reason. Nor ar
they liable for any damage or injury caused directly or indirectly as
a result of the operation of this Bad Boy Pump.
This limitation does not negate our obligations under the New Zealand Consumer Guarantees’ Act.
EVIDENCE
ACTION
Noisy cavitation
and air bubbles
C
heck o
-
ring seal on lint pot
in place
Suction end piping has air leaks. Re
-
glue or tighten.
Pool water level
is
low.
Pump won’t turn
P
ump not
operating
check
power supply enabled
Check RCD activated.
Check timer clock set
correctly
Thermal overload activated
. (Seek
advice from supplier)
W
ater dripping
from
top of lint
pot
Check o
-
ring set correctly and
surfaces clear of
debris
erating
with little flow
W
ater flow at
outlet jets low
B
ack wash filter
Empty pool skimmer or
pump lint pot
Check all valves are set
correctly
High pitch
whine
Bearings may be worn and require
replacing
4
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities,
or
instruction
concerning
use
of
damaged, it must be replaced by the manufacturer, service agent or a qualified person in order to avoid
years of the date of purchase, p
lease contact
aler from which you purchased the Pump who will organise repair or replacement. Ensure you have a valid proof of
.
This is a return to base
s is on the purchaser to return the pump to the dealer at the purchasers own expense.
Space Industries Ltd is not liable for any consequential losses associated with this Bad Boy Pump for whatever reason. Nor ar
e
a result of the operation of this Bad Boy Pump.
in place
-