Spaceman 6218 User manual
Countertop
Welcome to your Spaceman so serve machine, engineered to provide dependable operaon and a
consistent quality product. Your machine is approved for dairy and nondairy products, with hopper
refrigeraon funcon to maintain product temperature below 4oC (40oF), and with viscosity control system
to adjust and maintain product consistency.
This manual provides instrucons on installaon, operaon, cleaning and roune. Informaon contained in
this manual may be subject to change. Please check online or contact your local Spaceman distributor for
connued updates and detailed informaon about your Spaceman machine.
Drain Product …………………………………………………………………………………………………….………… 6
Disassemble Parts ……………………………………………………………………………………………………….. 7
Wash Parts …………………………………………………………………………………………………………………. 8
Assemble Parts …………………………………………………………………………………………………………... 9
Sanize ………………………………………………………………………………………………………………………. 10
Add Product to Machine …………………………………………………………………………………………….. 11
Freeze Product …………………………………………………………………………………………………………… 11
Dispense Product ……………………………………………………………………………………………………….. 11
Machine Power Reset …………………………………………………………………………………….…………… 12
Adjust and Maintain Product Consistency …………………………………………………………………… 12
This machine has many built-in safety features to protect the operator while the machine is
running.
All personnel operang this machine read and understand this manual in its enrety. Failure to
comply with this manual may damage the machine and cause severe injury to the operator.
Denotes an acon that WILL cause
harm to the operator or machine if performed
incorrectly.
Informs the operator of a task that
may lead to harm if protocol is not properly
performed.
Represents a vital mechanical
step or note that the user must be aware of.
Non-hazard, but pay extra aenon.
Unpack and inspect machine,
parts, and accessories.
Place machine in appropriate food
preparaon area. Comply with all
installaon requirements.
Read and understand
ALL safety and standard
operang procedures.
Fully disassemble machine,
and prepare parts for
cleaning.
Thoroughly clean and scrub
machine hoppers, cylinders,
and all parts.
Lubricate and re-assemble
all machine parts. Fully sanize machine.
Prepare product in a sep-
arate container, and en-
sure product is thor-
oughly mixed.
Add product to hoppers
and prime the cylinder
using the prime plug.
Turn machine to FREEZE
mode, and wait for product
to reach frozen consistency.
Slightly adjust viscosity
seng as necessary to
adjust product rmness.
Inspect the machine for any shipping damage. If you nd any, contact Spaceman Technical Service immediately
aer unpallezing. Our technicians will help you assess the damage and determine the appropriate acon prior
to accepng the delivery.
1. Cut packing straps, and remove cardboard lid and outer sides from the pallet. DO NOT cut cardboard.
2. Remove plasc wrapping around machine.
3. Cut stabilizing straps, being careful not to scratch or dent the machine panels.
4. Prepare the area where the machine will be placed, remove packing cardboard from underneath machine,
and place ramp wedges near front casters.
5. Unlock front casters, and roll machine down the wedges o the pallet.
6. Place the machine in its nal locaon according to the Installaon Requirements.
Unpallezing requires liing.
Failure to do so may result in severe
injury or damage. Inspect equipment for hidden damage before signing for delivery.
Refer to the detailed parts diagrams on the back pages if necessary.
1. Remove all packaged parts and accessories from your machine.
2. Organize items on a clean table or operang area using the checklist.
3. Inspect for damage immediately upon unpacking and call Spaceman
Technical Service if you discover any damaged or missing parts.
4. Clean and properly lubricate machine parts prior to machine operaon.
Included Parts:
• Hopper Cover
• Front Drip Tray + Splash Shield
• Dispensing Handle
• Start-Up Kit
• Operator’s Manual
Star Cap
Beater Beater Seal
Brush Kit
Internal Drip TrayFront Drip Tray with
Splash Shield
O-Ring Removal Tool
Beater Guide
Hopper LidAir Tube
Dispensing Door Door Gasket
Draw Valve with O-RingsDispensing HandleHand Screws
Beater Rod
Brush Kit
(Oponal)
Spaceman requires that only the specied
refrigerant be used in your machine.
Alternave refrigerants may cause damage to
the cooling system and/or prevent the machine
from operang at opmal performance.
If you require an alternave refrigerant, please
call Spaceman Technical Support for a list of
compable alternaves for your compressor.
• Place on a at, level, and solid surface ed
to the machine dimensions
• Ensure a minimum 152mm (6'') clearance on
the exhaust side (Side or Back)
• Completely clear area of dust, grease, and
airborne parcles
• Place away from hot equipment such as
stoves, frying baskets, ovens, etc.
Failure to comply will
damage the machine and refrigeraon
components and will void all warranes.
Operang in higher ambient
temperatures will result in degraded
performance.
1. Connect all wires to Circuit Breaker (including
neutral & ground bus terminals) or Local Plug ac-
cording to supply voltage and wire codes on ma-
chine power cable.
2. Verify Incoming Supply Cable is wired the same
way on Circuit Breaker or Wall Receptacle before
switching on or plugging in the machine.
The image displayed is for illustraon purpose only and may
dier from the actual product.
If this is the rst me operang the machine, you MUST clean and
sanize ALL parts prior to running the machine.
• Daily
• Every 1 to 3 months*
• Quarterly**
Cleaning and sanizing schedules are governed by state or local
regulatory agencies and MUST be followed accordingly. Roune maintenance
MUST be performed a minimum of once every three days.
• Do NOT run the machine without properly lubricang required parts
• Do NOT clean the machine with abrasive or toxic chemicals and cleaners
• Doing so may cause damage to the stainless steel material
• ONLY use Spaceman-included cleaning brushes and lubricaon
• NEVER use metal objects to clean or operate the machine
• ALWAYS replace wearable parts a minimum of every 3 months
• ALWAYS prime machine prior to operang
• ALWAYS inspect parts for excess wear and damage
Addional brushes, lubricaon, wearable parts, and tools can be
purchased from Spaceman to ensure proper maintenance. Extra wearable
parts (except scraper blades) are found in the Start-Up Kit.
-
* Based on machine usage and cleaning intervals; a Tune-Up Kit is
available with all wearable parts (O-rings, gaskets, etc.) except scraper
blades
** Based on cleanliness of locaon and proximity to powder-based
machines. Preventave maintenance includes cleaning condensers,
checking belt tensions, and cleaning the interior of the machine frame
as required.
For opmal machine performance and many years of eciency and reliability from your machine,
Spaceman recommends cleaning and sanizing the machine and its parts . The machine comes
equipped with a brush kit specically designed to eciently and properly clean the machine.
The image displayed is for illustraon purpose
only and may dier from the actual product.
1. Remove hopper lid and air tube.
2. Place a bucket or other container below
dispensing assembly.
3. Turn power switch to WASH.
4. Move draw handle to OPEN posion
(DOWN); CLOSE draw handle (UP) when
product ow slows signicantly.
5. Turn power switch to OFF.
6. Remove product and dispose or
refrigerate it.
7. Fill hopper with 3.79 liters (1 gallon) of
COOL water.
8. Use cool water and the large brush to
scrub the sides and boom of the
hopper; be VERY careful not to damage
the low-mix sensor in the hopper.
9. Use the small brush kit to clean inside the
feed tube at the boom of the hopper.
10. Place a bucket or other container below
the dispensing assembly.
11. Turn the power switch to WASH.
12. OPEN draw handle to drain water and
remaining product; CLOSE when nished.
13. Turn the power switch to OFF.
14. Repeat steps 7 to 13 unl water exing
the draw valve is clear and free of
product.
To expedite draining, turn o machine 30 minutes prior to soening product.
To expedite process, keep a bucket nearby to temporarily store removed parts.
Never use warm water when rinsing the machine to prevent damage.
a. Remove beater guide from door Assembly;
remove gasket from door assembly using
O-ring removal tool.
b. Remove draw handle.
c. Rotate star cap.
d. Remove all O-rings by O-ring removal tool.
e. Disassemble the dispensing door.
Prepare dishwashing area prior to disassembly, use bucket to temporarily store
large removed parts and a small container for O-rings, and have a towel nearby to
capture excess water.
Always separate O-rings and gaskets from metal parts to prevent damage while
washing.
a. Remove dispensing-door hand-screws .
b. Remove dispensing door assembly from
cylinder.
a. Remove beater assembly from cylinder.
b. Separate seal from beater.
1. Verify power switch is in the OFF posion.
2. Use the large brush and cool water to thoroughly clean
inside the cylinder; be sure to scrub the back of the cylinder
and verify the cylinder is free of ALL product.
3. Thoroughly clean and dry the rear of the cylinder with the
supplied black brushes and a clean, dry towel.
4. Gently clean and wipe down the outside of the machine.
5. Carefully and thoroughly wash all parts removed from the
machine using supplied brushes, sponges, and clean towels;
6. Verify all parts are clean and free of all food product prior
to re-assembling machine.
Never wash parts in a dishwasher. Always
hand-wash components with nontoxic, food-safe
cleaners.
Never force the installaon of any parts. All parts t correctly without
force. If parts don’t seem to t, remove all parts and repeat assembly.
a. Lubricate seal of beater
b. Insert beater assembly into cylinder,
c. Rotate to lock in place, make sure the
beater fully inside.
a. Install internal and front drip trays.
b. If machine will be le unused, install air
tube and place hopper lid on top;
otherwise, set air tube aside unl aer
machine has been primed.
a. Place O-rings on draw valve; coat all ring
areas with Spaceman lubricant.
b. Insert draw valve into dispensing door.
c. Install dispensing handle. Insert le part
rst.
d. Snap star cap onto boom of dispensing
door.
e. Install door gaskets and beater guide.
f. Install dispensing door assembly.
g. Install dispensing door screws.
Aer sanizing the machine, DO NOT rinse or touch areas that have been
sanized. Product must be added immediately. If new product will not be added
immediately, rinse machine with clean water and loosen door hand-screws to allow cylinder
to air-dry. Sanize machine before using again.
1. Verify assembly is complete.
2. If installed, remove hopper lid and air
tube.
3. Verify draw valve is in the CLOSED
posion (UP).
4. Mix a minimum of 7.57 liters (2 gallons)
of food-grade sanizer in a bucket or
container.
5. Pour half the food-grade sanizer
soluon into hopper.
6. Turn power switch WASH.
7. Allow soluon to agitate for 5 to 10
minutes; NEVER leave machine on WASH
for more than 10 minutes.
8. While agitang, gently use a clean brush
to scrub and distribute sanizer soluon
along hopper walls .
9. OPEN the draw valve (DOWN) and drain
soluon from the machine.
10. Turn to OFF to stop cycle.
Always use food-grade, no-rinse sanizer to sanize. If warm water is required to
dissolve sanizer, allow the soluon me to cool before adding to machine.
1. Verify machine has been recently sanized (within 1
hour); if machine has not been recently sanized,
verify door hand-screws are ght, and perform
sanizing steps (Page 10).Thoroughly mix and prepare
at least 7.57 liters (2 gallons) of product according to
manufacturer instrucons; mix should be cool and
smooth (free of large chunks).
2. Pour 1.2 liters (0.32 gallons) of product into hopper.
3. OPEN draw handle (DOWN); sanizer will start to ow
out draw valve.
4. Pour remaining product into hopper.
5. Wash air tube; install air tube in hopper (inlet hole on
side of air tube at boom).
6. Replace hopper lid; product is now ready to freeze.
1. Verify cylinder is full of mixed product and primed.
2. Turn to FREEZE posion.
3. The motor will begin to agitate the product, and the
cooling system will begin to freeze the product.
4. Freezing product takes approximately 10 minutes.
5. When product reaches the set viscosity, it is ready
to dispense.
The mix-low lights illuminate when a hopper is low on product mix and
automacally de-illuminate when machine is lled.
OPEN draw handle (DOWN) unl desired amount is
dispensed.
CLOSE draw handle (UP) when nished dispensing.
If machine doesn’t turn on,
turn power OFF, wait 30 minutes,
and repeat steps 1 to 5. If problem
persists, contact service team.
If machine makes any
abnormal noise during reset,
immediately switch power OFF
and contact service team.
-(usually
because the viscosity is set too high for the selected product) to prevent motor damage. Use
the green reset buon to return the machine to normal operaon.
1. Switch power switch OFF.
2. Press green reset buon on side or
back of machine.
3. Wait 15 to 20 minutes; switch power
ON.
4. Press RESET, then WASH buon on
front.
5. Observe machine performance and
return to normal use if funconing
properly.
Make only small adjustments to viscosity seng; allow at least 10 to 15 minutes
between adjustments to evaluate product rmness. Viscosity seng should NOT need
connuous adjustment. A seng of 3 is a good starng point for most product.
Machines without air pumps can experience product consistency changes if they go unused for an ex-
tended period of me. Product may become icy or dense if le in the freezing cylinder too long, oen
occurring during a business’s longer slow-periods.
1. With machine in FREEZE mode, remove air tube.
2. Clean air tube and insert into machine upside-down (inlet hole on the side of the air tube at the top).
3. Conrm product is above low-mix line in hopper.
4. Open draw handle to draw 170 g to 227 g (6 oz. to 8 oz.) of product; discard product.
5. Wait unl machine nishes freeze cycle and motor stops turning.
6. Remove and clean air tube.
7. Insert air tube into machine with correct orientaon (inlet hole on the side of the air tube at the
boom).
8. Machine is ready for normal operaon.
Take O Faceplate
Control Board and Dip Switches
1. Take o faceplate cover by unscrewing le and right
screws from below.
2. Viscosity is adjusted on the Electronic Control Board.
3. Move the switch UP for the desired viscosity level.
Move all other switches DOWN.
4. Viscosity is from Harder to Soer from level 1- 6.
1. Inadequate mix in hopper.
2. Hopper temperature seng is too low.
Ensure hopper is at least half full.
1. Improper or inadequate lubricaon of
beater seal.
2. Damaged, missing, or improperly installed
beater.
1. Use sucient food-grade lubricant, and add
sucient lubricant inside gasket during
assembly (Page 9).
2. Replace beater seal every 1 to 3 months.
1. Machine isn’t cleaned/lubricated adequately.
2. Inadequate mix in hopper.
3. Improper mixing of product.
4. Machine doesn’t have adequate venlaon.
5. Viscosity adjustment is set incorrectly.
1. Clean and properly lubricate machine daily.
2. Ensure hopper is at least half full.
3. Follow manufacturer instrucons for mixing
product; ensure correct mix raos.
4. Ensure a minimum 152mm (6'') clearance on
exhaust sides.
5. Raise viscosity seng as required (Page 12).
1. Warm product was recently added.
2. Hopper temperature seng is too high.
3. Temperature osets need adjustment.
1. Allow at least 1 hour aer adding new mix
for hopper temperatures to stabilize.
2. Call Spaceman Technical Support.
1. Improper assembly.
2. Wearable parts need replacement.
3. Internal cleaning/maintenance required.
4. Damaged internal parts.
1. Stop machine use, drain product with
machine powered OFF; clean and inspect
parts.
2. Replace wearable parts at least once every
3 months.
3. Contact Spaceman Technical Support.
4. Inspect parts carefully for damage, ensure
proper assembly; replace as required.
1. Improper or inadequate lubricaon of draw
valve and draw valve O-rings.
2. Cracked, broken, or worn draw valve O-
rings.
1. Use sucient food-grade lubricant when
assembling draw valves (Page 9).
2. Replace O-rings every 1 to 3 months.
Cylinders are experiencing freeze-up due to
1.Viscosity set too high
2. Hopper is low on mix
3. Cylinder is starved by dispensing too fast
4. Feed hole plugged
Reset machine (Page 12), and nd and resolve
cause of freeze up
---
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