IBC Water AS1029MP-960 Manual

AS1029MP-960 Page1 20/11/2006
WATER SOFTENER
WITHMICROPROCESSOR
INSTALLATION&OPERATING
INSTRUCTIONS
Model : AS1029MP-960
Serial No: ………………………..
Telephone:[phone] Facsimile:[phone]
Email: [e-mail] Website: www.ibcwater.com.au
FILTRATION &WATERTREATMENTPRODUCTS
forcommercial, industrial andresidential application
Manufacturerand Supplierof

AS1029MP-960 Page2 20/11/2006
CABINETSTYLEMICROPROCESSOR
WATERSOFTENER
PERFORMANCEDATASHEET
Automatic
Model No.
Capacity&Salt
Dosage
Recommended
Maximum
Service Flow
Rate
PipeSize
Resin Volume
Approx.
Shipping
Weight
(kg)
Space
Required
MinimumMaximum Inlet
Outlet Drain
WxDxH
gram/kg gram/kg Flow
LPM mm mm Litres PerKg metres
AS1029MP-960 1015/1.85 2030/7 29 25 12 29 40
0.40
0.70
1.2
Peakflownotrecommendedforextendedperiodsoftime.
Cabinet: Polymoulded
OperatingPressure:205 -690 kPa
Temperature:5
o
x50oC
Electrical:240V50Hz3wattsmaximum
Mainstransformerprovided
WARNING
Apressurereductionvalveshouldbeinstalledinareasofhighwaterpressure(above690kPa)
Awaterhammerarrestorshouldbeinstalledifwaterhammerprevails.
Caution:Donotusewherewaterismicrobiologicallyunsafeorwithwaterofunknownquality.
FAILURETOOBSERVEWARNINGSWILL VOID WARRANTY

AS1029MP-960 Page3 20/11/2006
NOTE:
ONANUMBEROFSOFTENERMODELSAND FILTERSITISNECESSARY
TO PACKAGETHEVALVE WITHTHETOPSTRAINERSUPPLIEDLOOSE.
ITISIMPORTANTTHATTHISSTRAINERISASSEMBLEDTO THEVALVE
DURING INSTALLATION.
THELENGTHOFTHEINTERNALRISERPIPE ISFACTORYADJUSTEDFOR
THETANK SIZEPROVIDED.
DO NOTSHORTENTHISPIPE UNDERANYCIRCUMSTANCES
ASSEMBLE TOPSTRAINER
TOVALVE BODY
PUSHAND TWIST
INTERNALRISERPIPE

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MODELAS1029MP-960 SOFTENER
THEMICROPROCESSORCONTROLWILL REQUIREBASICDATAPROGRAMMING
TO SUITTHEWATERHARDNESS AND DESIREDUNITCAPACITY
IMPORTANT: ITISESSENTIALTHATYOUREADTHEGENERALCONDITIONER
INFORMATIONAND CONTROLSETTINGSOFTHISMANUALBEFOREATTEMPTING
TO SETTHEFUNCTIONSOFTHISUNIT. THEDEALERORAGENTCANSUPPLYTHE
RECOMMENDEDHARDNESS CAPACITY. HOWEVERDO NOTEXCEEDTHE
MAXIMUMKILOGRAMSOFHARDNESS CAPACITYFIGUREINTABLE2.
KilogramsofHardness
Capacity KgofSalt
Minimum1.015 1.85
1.3 2.75
1.55 4
Maximum2.03 7
SUGGESTEDSALTSETTINGS
Table2
Parameter
Name Description
Rangeof
Values Min. Increments Programming Foryour
Application
Unitsof
Measure Notes
P1 Timeof day
AM orPM 1:00 to12:59 1 Currenttime Hour/ minute Rangedependsonvalueselected for
P13. Enterthecurrenttime.
P2 Timeof day
Of
regeneration
1:00 to12:59
AM toPM 1 2:00am Hour/ minute Rangedependsonvalueselected for
P13. Skipthisparametertoaccept
thedefault orenteranewtime.
P3 Hardness of
water 30 to2500 1 10 Mg/l Unit of measuredependsonvalue selectedforP12. Testwater
hardness andenterthat value.
P4 Salt amount
01 to25.5 0.5 0.1 KilogramsUnit of measureanddefault dependsonvalueselectedforP12.
Refertable2.
P5 Capacityof
unit 0.01 to14.00 0.1 0.01 KilogramsRangedependsonvalueselected for
P12. Entertheunit capacity.
Table1
PROGRAMMING PARAMETERS
Tobedoneattimeofcommissioning
NOTE:All otherparametershave
beenfactorypreset
-
DO NOTCHANGE

AS1029MP-960 Page5 20/11/2006
INSTALLATION
OF
IBC CABINETWATERSOFTENERUNIT
FITTEDWITHMODEL255 VALVE/960 CONTROL
Check the equipmentupon arrivalfordamage orshortagesand reportsametoourOfficeor
agent beforestarting.
Position the SoftenerCabinet on afirmfoundation, preferablyconcrete, withsufficient space
foroperation and maintenance.
STEP 1Connectinlet, outletpipesand drainline tocontrolvalveasperInstruction
Booklet(page 16,figure3).Forthe drainline connection tothe valvea15mm
hosetailpieceissupplied looseinthe carton.
STEP 2Removefromcabinetand removepolystyrene packing piece.Then connect
brine overflowdrainline towastetrap.Note:Airgap required asper
Instruction Bookon 960 Valve.
STEP 3RefertoInstruction Bookletforstartup procedure(page 23 “Placing
conditionerintoService”).
STEP 4Load recommended quantityofwatersoftenersaltintobrine tankand replace
lid(refertoTable3“Brine TankSalt Loading”).
Table3
MODEL RESINLITRES BRINETANK-SALT
LOADING KG
AS1029MP-960 29 50

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CONDENSEDPROGRAMMINGINSTRUCTIONSHEET
Note:
Forafull understandingofyourwatersoftenerweadvise thattheinstructionmanual
providedwiththesoftenershouldbefullyread.
Afterthe watersoftenerhasbeen fullyinstalled withthe correctamountofsaltplaced inthe
brine cabinetorexternalbrine tankitwill be necessarytoprogramintothe 960
microprocessor,twofunctionstosuitlocalconditions.It will be necessarytoknowthe
‘hardness”ofthe watertobe softened.If the watersupplyisfromamunicipalsupplythe
hardness can be obtained fromthe local“waterauthority”.If the watersupplyisfromabore
ornon-municipalsupplythen the totalhardness wouldbe found fromthe wateranalysis
carried out when the softenerwasrecommended.
•The following will havetobe programmed intothe control
ðCurrent timeof day
ðHardness –of yourlocalwatersupply
•Plug transformerintomainGPO.
•Pushlead end intosocket underneaththe front of the valveon left hand side corner
•Check thatthe frontdialcamshaft position indicator(whiteline mark)ispointing to
“REGENERATIONCOMPLETE”position.
If not, turnpoweron at mains. The displaywill light up as“Err3”and the electricmotor
will automaticallydrivethe dialand camaround tothe regeneration completeposition.
Whatisnowshowninthe DISPLAY isan alternating “TIMEOFDAY“and “CAPACITY”
asindicated byagreen light highlighting the relevant setting.
IFTHECURRENTDAYIS‘AM’
•Toset the “TIMEOFDAY”
Wait till the green light movestothe “TIMEOFDAY”position
Immediatelypress “SET”button.
255-960 MICROPROCESSOR
CONTROL
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The clock function hasbeen preprogrammed asa12 hourclock. Thereforeif the
current timeof dayisinthe morning, followthe instructionsbelow:

AS1029MP-960 Page7 20/11/2006
The last digit will blink –
Using the ñò buttons, keyinthe current last minute figure.
Eg, AM11.25–Keyin‘5’
Press the ïbutton -the first minute digit will blink.
Using the ñò buttons, keyinthe current first minute figure.
Inexample11.25–Keyin‘2’
Press the ïbutton –the second hour digit will blink.
Using the ñò buttons, keyinthe current second hour figure.
Inexample11.25 –Keyin‘1’
Press the ïkey–the first hour digit will blink.
Using the ñò buttons, keyinthe first hourfigure.
Inexample, 11.25 –Keyin‘1’
Now –
Ifthetimeis10amorafter, keyin“1”andpress the“SET”button.
Ifthetimeofdayisbefore10am, keyin“0”andpress the“SET”button.
IfthereisaDOTunder"PM"thenpress eitheroftheUP/DOWNbuttononce to
removetheDOTandthenpress againtobringuptheNo. 1.
DO NOTFORGETTO PRESS "SET"TO LOCK INTHETIME.
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IFTHETIMEIS“PM”
Wait till the green light movestothe “TIMEOFDAY”position
Immediatelypress “SET”button.
The last digit will blink –
Using the ïbutton, keyinthe current last minute figure.
Eg, PM03.25–Keyin‘5’
Press the ïbutton -the first minute digit will blink.
Using the ñò buttons, keyinthe current first minute figure.
Inexample03.25–Keyin‘2’
Press the ïbutton –the second hour digit will blink.
Using the ñò buttons, keyinthe current second hour figure.
Inexample03.25 –Keyin‘3’
Press the ïbutton –the firsthourdigitwill blink.Using the ñbutton onlykeep on
pressing slowlyuntil alittledotappearsinthe top left hand cornerofthe display
under‘PM’–ifthe displayisblinking and shows‘1’keep on pressing ñbutton until .0
appears, the press “SET”button.
Note:If the actualtimeisafter10 PMthen the ñbutton wouldnotbe furtherpressed
and the displayleft on .1.
Note:If when programming the figuresin,the displayrevertsback tothe green button
moving between “timeofday”and “capacity”,itjustmeansthatyou havetaken too long
toprogramthe settingsin.Donotworryall you need todo istopress the “SET”button
when the green lightisagainstthe setting and startoverinputting the figuresinabit
faster.
Makesureat the end of programming that the “set”button ispushed.
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AS1029MP-960 Page9 20/11/2006
•Toinput “HARDNESS”
Note:thisprogramwill onlyacceptafigurerounded tothe nearest“TEN”.Egfora
hardness ofsay183 the 190 will havetobe programmed inthe setting iethe nexthigher
“TEN”numberwill havetobe selected.
Waittill the green lightmovestothe “TIMEOFDAY”then using the òbutton keep
pressing till the green light movesdownto“HARDNESS”then press “SET”button.
The ten digit(second fromthe left)will blink,using the ñò buttonsinputthe numeral
required eg. 190 hardness input 9
Using the ïbutton selectthe nextblinking digitand using the ñò buttonsinputthe
numeralrequired, eg. 190 hardness input 1
Using the ïbutton select the next blinking digit whichnormallyshouldbe zero‘0’for
mostwaterharness ifthe displayshowsanyothernumberotherthan zerothen use
the òbutton tobring it back tozeroand then press “SET”.
The softenerhasnowbeen programmed and can nowgo intoservice.However,itis
advisabletocheck the settingsinthe program,waittill the green lightmovesto“TIMEOF
DAY”.
•Check timeof dayiscorrect
•Press òbutton to“TIMEOFREGENERATION”2:00 shouldbe displayed
•Press òbutton to“HARDNESS”the hardness figurethat you put inshouldbe displayed
•Press òbutton “SALTAMOUNT”takenoteofthe figuredisplayed.Refertotable2in
the manualunder“SUGGESTEDSALTSETTING”the figureshouldcorrespond tothe
bottomnumberinthe right hand corner, under“KG OFSALT”heading.
•Press the òbutton to“CAPACITY”takenoteofthe figuredisplayed againrefertotable
2and the displayed numbershouldcorrespond tothe numberatthe bottomnumber
under“KILGRAMSOFHARDNESS CAPACITY”.
Pleasenote:When the displaygoesback toalternating the green lightbetween “TIMEOF
DAY”and “CAPACITY”thatthe capacitydisplayNOW will be different towhat hasjust been
checked,whatisnowdisplayed isthe volumeofwaterthatthe softenerwill pass in“CUBIC
METRES”beforeregenerating.However,when using the ñò buttonstocheck thissetting
the microprocessorwill displaythe “EXCHANGEHARNESS CAPACITYOFTHE
SOFTENER”and thiscan be modified if required, see the manualforfull details.
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AS1029MP-960 Page10 20/11/2006
Itisrecommendedthatthesoftenerbenowgivenaregenerationsoas topre-clean
theresinbed. Beforethisisdoneproceedas follows:
•Turnpoweroff
•Makesureinlet watertosoftenervalveis“OFF”, outlet valve“OFF”and bypass open
•Verifythatdrainline isfitted and thatthereisan “AIRGAP”between the drainpipe and
wastehole.
•Remove“VALVE COVER”bypushing the tab,(atrearofthe coveratthe left hand back
corner) backwards
•The valvecamshaft isnowevident
Slowlyturnthe camshaft anti-clockwisesothatthe lasttwocams(atthe faremd)are
justriding on the twonarrowbrass endsarenowpushed overtothe righthand side.
The valveisnowinthe “BACKWASHPOSITION”
•Slowlyopen the mainsinletvalve.Donotopen fully,justenough thatairand waterwill
be discharged atthe drain.When no moreairisbeing expelled along withthe water,
closeoff the mainswaterinlet valve.
•Slowlyturnthe camshaft anti-clockwisetill the whiteline inthe round windowcomes
around tothe “REFILL”position.
•Turnon the “POWER”.The displaywill show‘Err3”and the controlwill advancethe
camshaft byitselfaround tothe “REGENERATIONCOMPLETE”position (thismaytake
up to5minutes)and the “Err3”being displayed will then revertback tothe “TIMEOF
DAY”/”CAPACITY”green light alternating.
•Oncethe displaygreen light isalternating
Pour10-12 litresofwaterintothe brine tankorcabinet. Thisisan initialamountof
waterutilised forthe first regeneration.
Open mainswaterinlet valve
Press the large “REGENERATION”button and holdforapproximatelytwoseconds
The green lightwill nowbe against“REGENTIMEREMAINING”whichisthe time
thatthe softenerisinthe regeneration mode and will decreasetill the softener
completesthe regeration.During thistimethe controlsgreen lightwill alternate
between “TIMEOFDAY”and “REGENTIMEREMAINING”.
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