Spacerails Level 3 User manual

LEVEL 3

PRODUCT AND CONSUMER WARNING

CHOKING HAZARD: This product contains small parts and is not intended for children under 3.

• This product is intended for users 8 years of age and older.

• To avoid choking, keep small parts away from children.

• Use caution—this product contains parts with sharp edges.

• To avoid potential damage to the product, only insert the included marbles into the elevator.

MULTIVIEW OF FINAL ASSEMBLY

LEVEL 3

FRONT

BACK

3/4 ANGLE

TOPLEFT RIGHT

PARTS INCLUDED

Keep parts together to avoid misplacing them.

ARM COMPONENTS

Arm Clip

x40

Arm Sheath

x40

Arm Holder A

x40

Arm Holder B

x40

Arm Lock

x80

Base Blocks

Base Holder A

Base Holder B

BASE COMPONENTS

ELEVATOR COMPONENTS

Power Box

Shaft (300mm)

x10

Shaft (200mm)

Elevator Helix

x12

Elevator Ring

Elevator Cover

Elevator Guard

RAIL COMPONENTS

Rail Clip

x45

Rail Coupling

x10

Marble

Rail

16000 mm

Rail Splitter

Power Box Stand

Shaft Connector (90mm)

Shaft Connector (50mm)

REQUIRED TOOLS & ITEMS

NOT INCLUDED

Wire Cutters or Utility Scissors

Pen or Marker

3 AA Batteries (newer models) or 1 C Battery

Ruler (in centimeters)

1PREPARE THE COASTER COMPONENTS

CRAIL SPLITTER

Prepare Rail Splitter: Attach one Rail

Clip to each of the 3 Rail Splitter posts

(3 total Rail Clips).

Step 1: Attach one Arm Holder A and one

Arm Holder B with one Arm Sheath. Insert

one Arm Clip into Arm Holder A.

Step 3: Turn the Arm Lock

counter-clockwise to secure

the Arm Clip in place.

Step 2: Insert Arm Lock through

Arm Holder A and Arm Clip.

BARMS QTY: 40

To avoid damaging parts, do not move or adjust the Rail Clip while locked in the arm. To move the Rail Clip,

release Arm Lock by turning clockwise, position Rail Clip as desired, then secure Arm Lock again.

Step 1: Interlock 6 Base blocks at tabs

as shown below. Be sure tabs connect.

Step 2: Press 2 Base Holder A and

2 Base Holder B pieces into the

Base blocks as shown below to

secure the Base blocks in place.

ABASE ASSEMBLY

Base Holder A

Base Holder B

Base Blocks x6

Make sure Base

Blocks connect

at tabs.

Step 4: Once the corkscrew is built,

attach three 300 mm support shafts to

the Power Box in the 3 holes shown.

DELEVATOR ASSEMBLY

Step 3: Connect 12 Elevator Helix pieces

together with the male part facing up to

ll the shaft. Rotate each piece so the

track lines up with the piece below it.

Step 1: Place a 300 mm shaft in

the white hole on the Power Box.

Step 2: Install the rst Elevator Helix piece male

side up and rotate it until it slides in place and

engages with driver at the base of Power Box.

Male side up

Always stack

with male

side up.

250 mm

35 mm

Step 8: Place the Elevator Cover onto

the top of the elevator assembly.

Step 9: Attach an Elevator Guard to each

of the three Elevator Rings as shown above.

Elevator Guards help prevent the Marble

from falling out because it enters fast.

Step 6: Install Elevator Rings with tabs facing up,

as shown in red above. Slide each ring from the

top down. Place 1 ring ush with the bottom.

Place the other 2 at measurements shown

measuring from top of the shaft to the center

of the ring.

NOTE: Illustration

of shafts is not

to scale. Refer to

separate tri-fold

insert for a diagram

to scale if you

prefer to lay parts

out on a template.

Tabs facing up

Step 7: Connect one Rail Clip to each

Elevator Ring on the side shown above.

Rail Clips

ESHAFT ASSEMBLY & PLACEMENT

Step 1: Place arms on three 200 mm

and two 300 mm shafts according to

dimensions show. Note the left and right,

up or down orientation of arms. Shafts

are shown as if standing up. Measure

using ruler either from top of the shaft

down or the bottom of the shaft up as

indicated. See illustration on next page

for arm attachment instructions.

Diagram is not to scale. Use tri-fold insert

for an actual size diagram.

Front

facing

arm

down

34 mm

136 mm

32 mm

87 mm

132 mm

Back

facing

arm

down

24 mm

96 mm

25 mm

34 mm

60 mm

85 mm

47 mm

7 mm

163 mm

68 mm

141 mm

A B C D E

300 mm 300 mm

200 mm

Shaft

Bottom

Shaft

Top

Back

facing

arm

Front

facing

arm

34 mm

166 mm

Step 3: Insert 1 Shaft Connector into

the tops of the C and D shafts to lock

them in place.

Step 2: Insert shafts A-E (bottom rst) into the base assembly matching the shaft letter with the positions shown

below. Be sure to press shafts in rmly so they don’t rotate easily. Pay attention to back, front, up, down position

of arms as shown on diagram.

Arm attachment:

Rotate position of arm to match left, right, up, down orientation shown on diagram. Attach to shaft by slightly pulling

apart the open arm and inserting shaft. Then insert an Arm Lock and turn to lock in place as shown below. Note: if

you incorrectly used an Arm Holder A piece instead of an Arm Holder B piece, the shaft will not t. See page 5 for the

dierence and how to correctly assemble the arms.

Shaft Connector

D EB

ABack

Front

Step 1: Place arms

on four 300 mm

shafts according to

dimensions shown.

Note the left

and right

orientation of arms.

Shafts are shown

as if standing up.

Measure using

ruler either from

top of the shaft

down or from the

bottom of the shaft

up as indicated.

See illustration on

previous page for

how to attach arms.

Diagram is not to

scale. Use tri-fold

insert for an actual

size diagram.

FSHAFT ASSEMBLY & PLACEMENT PART 2, POWER BOX PLACEMENT

Shaft

Top

Shaft

bottom

F G H I

Back

facing

arm

100 mm

144 mm

120 mm

27 mm 27 mm 40 mm 50 mm

90 mm

94 mm

68 mm

79 mm

68 mm

50 mm 41 mm

60 mm

50 mm

154 mm 144 mm

59 mm

109 mm

124 mm

Front

facing

arm

Elevator &

Power Box

Insert C battery

(not included)

Power Box Stand

attaches here.

Shaft Connector

BACK

FRONT

Step 2: Insert shafts F-I (bottom rst) into the base assembly matching the shaft letter with the positions shown

below. Pay attention to back, front, up, down position of arms as shown on diagram.

Step 4: Insert the Power Box Stand into the

bottom of the Power Box on the bottom of the

elevator as shown below. Insert C battery (not

included) into Power Box battery compartment.

Attach the entire elevator to the base assembly

by inserting the three posts in the bottom of

the Power Box into the positions shown in the

diagram above.

Step 3: Insert 1 Shaft Connector into the tops

of the H and I shafts to lock them in place.

Insert these

posts into the

base assembly.

Step 1: Lay out rail on a at surface. Measure each section and mark the cutting point with a pen.

Step 2: Cut each of the 8 rail sections according to the measurement shown below. Make sure to cut at a 90° angle.

All of these rail dimensions include extra rail. They will all need to be cut shorter based on their

nal placement and positioning. It is easier to position with more rail than you need and then

cut a long rail shorter. Illustration of rail lengths is not to scale. Please see the included tri-fold

with printed ruler for laying the rail out on a template to measure.

CUT THE RAILS TO SIZE

NOTE:

R-A

150 cm

270 cm

R-B

210 cm

R-C

150 cm

R-D

2ASSEMBLING THE RAILS: READ BEFORE YOU BEGIN

Connecting rails to arms: To install the rails, press them

into the arm until you hear a click. Remove rails to

reposition by pulling to center. DO NOT SLIDE RAILS

while still locked in arms or you may break the arms.

Angling the Arms: Rotate arms on shafts and adjust

the angle of the arms to match the incline the rails will

travel along. See diagrams for rotation positions.

Rail side: When installing Rails, make sure you keep

each rail always on the inner side or always on the

outer side of each arm as you install. Crossing over

will prevent the Marble from going down the track.

Rail stability: To maintain stability on longer track

segments, attach Rail Clips between arms, usually one

between each set of arms, but use as needed. Twisting

Rail Clips also changes the angle of the rails.

Rail joining: To join to pieces together, use Rail

Couplings. You may also use the Rail Couplings to

create custom designs using dierent lengths.

Smooth rails for ecient travel: Make sure the rails

connect smoothly and are free of any bumps, twists,

or kinks.

Elevator entry: Make sure the rails enter the elevator

straight and aren’t too long, or angled, or the Marble will

hit the elevator shaft and bounce out.

Elevator entry angle: Make sure the rails are not overly

angled upon entry to the elevator. You may need to

place a Rail Clip before the entry to straighten.

Broken Arm Clip: If you end up accidentally breaking

an arm clip, replace it with a spare. If your have no more

spares, place a Rail Clip before or after it at the same

angle as the Arm Clip.

Elevator exit: When installing the elevator exit rails,

pull the rails close to the Elevator Helix to ensure the

Marble enters the roller coaster smoothly.

Corner shape: To help the Marble maintain speed, shape

corner rails like the above, not like a straight section. You

may need to use Rail Clips to create the curve.

Slow before corners: Reduce Marble speed before taking a

corner by lowering the rail track via the arm.

2nd loop size is smaller: The second loop must be

smaller than the rst loop to keep the Marble running.

It is 70 mm in diameter. Measure with a ruler.

Building the space loop: For the loop to work, the

diameter of the rst, larger, loop has to be 1/2 the height

of the fall. The rst loop should be 80 mm in diameter.

Loop shape: Make sure your loops are a nice even

circle and are fully upright. Use Rail Clips to help

maintain shape.

Close up of nished space loops: Note the vertical

alignment, shape, and the two dierent loop sizes.

Also note the placement of Rail Clips.

Close up of nished space loops: Note the vertical

alignment, shape, and the two dierent loop sizes.

Also note the placement of Rail Clips.

Rails entering Rail Splitter: Trim the rails at 90° and

make sure they are not longer than shown in the image.

Height = X

Loop Diameter

= 1/2X

160 mm

80 mm

70 mm

80 mm

Use the following illustrations and pictures as

for attaching the rails to the structure:

CONNECT TWO RA RAILS

Step 1: Rotate one rail arm on C, D, H, and I shafts to match the red arrows shown above. The arm number is shown above

and is counted from the bottom up. For Example, D-4 is the 4th arm from the bottom on the D shaft.

Step 2: Connect two R-A rails starting at the top ring on the elevator shaft and going left, connect at G-7, D-4, C-5, F-6, H-4,

I-4 and then connecting the end into the back side of the Rail Splitter. Rail Splitter will hang freely and there will be extra

rail at the end. Leave extra rail until the end of Step 3.

Step 3: Starting at the elevator shaft, straighten rails and place a Rail Clip in between each shaft to keep rails evenly spaced

as shown by the red triangles above. Go from section to section until you end at the Rail Splitter. After making

sure the rails look correct, cut excess rail using scissors. Refer to photo above for how the nal cuts should look.

D-4

C-5F-6H-4

I-4G-7

Top Elevator

Ring

TWO RA rails are used. (150 cm each) = Rail Clip

Use the following illustrations and pictures as

for attaching the rails to the structure:

CONNECT TWO RB RAILS

Step 4: Rotate one rail arm on C-2, D-1, D-2, E-2. G-2, H-1, and I-1 I to match the red arrows shown above. The arm number

is shown above and is counted from the bottom up. Example: E-3 is the 3rd arm from bottom on the E shaft.

Step 5: Connect two R-B rails starting at the bottom ring on the elevator shaft and going left, connect at G-1, G-2, E-1, F-1,

H-1, I-1, G-2, E-2, B-1, A-1. Space loop begins at C-2 and should be 80 mm in diameter to C-1, at D-2 it shrinks to 70 mm in

diameter (see page 14 loop instructions) through D-1. After loop continue to E-3, G-6 and then connecting the end into

the back side of the Rail Splitter. There will be extra rail at the end. Leave extra rail until the end of Step 3.

Step 6: Starting at the elevator shaft, straighten rails and place a Rail Clip in between each Shaft to keep rails evenly

spaced as shown by the red triangles above. Go from section to section until you end at the Rail Splitter. After making

sure the rails look correct, cut excess rail using scissors. Refer to photo above for how the nal cuts should look.

TWO RB rails are used. (270 cm each)

D-2D-1E-3E-2E-1

C-2

A-1

B-1

C-1F-1H-1

I-1

G-6G-2G-1

Bottom

Elevator Ring

C-2

C-1

D-2

D-1

= Rail Clip

CONNECT TWO RC RAILS

Use the following illustrations and pictures

for attaching the rails to the structure:

Step 7:

Rotate one rail arm on C-4, D-3, E-5, G-5, I-3, and H-3, and F-5 to match the red arrows shown above. The arm

number is shown above and is counted from the bottom up. D-3 is the 3rd arm from the bottom on the D shaft.

Step 8:

Connect two R-C rails starting at the right front side of the Rail Splitter and going to F-5, C-4, D-3, E-5, G-5, I-3-H-3

and leaving the rails hanging as shown. These will be joined with the next set of rails. There will be extra rail at the end.

Leave extra rail until the end of Step 12.

Step 9:

Starting at Rail Splitter, straighten rails and place a Rail Clip in between each shaft to keep rails evenly spaced

as shown by the red triangles above. Go from section to section until you nish between I-3 and H-3 Leave excess

railhanging.

C-4F-5H-3

I-3G-5E-5

D-3

TWO RC rails are used. (210 cm each)

Rail is left

hanging here.

= Rail Clip

CONNECT TWO RD RAILS AND JOIN WITH TWO RC RAILS

Use the following illustrations and pictures as

for attaching the rails to the structure:

Step 10:

Rotate one rail arm on A-2, C-3, F-2, F-4, F-3, H-2, I-2, G-3, G-4, and E-4 to match the red arrows shown above. The

arm number is shown above and is counted from the bottom up. D-3 is the 3rd arm from the bottom on the D shaft.

Step 11:

Connect two R-D rails starting at the middle elevator ring and going to G-3, F-3, F-2, G-4, I-2, H-2, E-4, B-2, A-2,

C-3, F-4, and leave hanging at joint until end of Step 12. There will be extra rail at the end. Leave extra at this point.

Step 12:

Starting at middle elevator ring, straighten rails and place a Rail Clip in between each shaft to keep rails evenly

spaced (red triangles are not shown to help with visual clarity of the rails.) Go from section to section until you reach where

the two sets of rails are hanging. Start by cutting one set of the rails even with each other. Then overlap the other set and

cut so they will join evenly. Insert the rail connectors into the ends of one set, then join them with the other set.

A-2

C-3F-2F-3

F-4H-2

I-2

G-4G-3

E-4

B-2

TWO RD rails are used. (150 cm each)

Rails R-C and R-D

will be joined here.

Middle

Elevator Ring

Seaich Corporation

1910 West 1040 South

Salt Lake City, UT 84104

(833) 732-4242

[email protected]

SpaceRails LLC

www.spaceRails.com

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