Spacerails Level 6 User manual

LEVEL 6

PRODUCT AND CONSUMER WARNING

CHOKING HAZARD: This product contains small parts and is not intended for children under 3.

• This product is intended for users 8 years of age and older.

• To avoid choking, keep small parts away from children.

• Use caution—this product contains parts with sharp edges.

• To avoid potential damage to the product, only insert the included marbles into the elevator.

PARTS INCLUDED

Keep parts together to avoid misplacing them.

ARM COMPONENTS

Arm Clip

x125

Arm Sheath

x136

Arm Holder A

x125

Arm Holder B

x140

Arm Lock

x256

Shaft Connector

(176mm) x5

Shaft Connector

(154mm) x3

BASE COMPONENTS

Base Base Holder A Base Holder B

x16 x14 x9

RAIL COMPONENTS

Rail Clip

x150

Rail Coupling

10 PCS

Marble

8 PCS

Rail

60,000 mm

RECOMMENDED TOOLS & ITEMS (NOT INCLUDED)

Wire Cutters or Utility Scissors

Pen or Marker

3 AA Batteries (newer models) or 1 C Battery

Ruler (in centimeters)

ELEVATOR COMPONENTS

Power Box

Elevator Helix

x16

Elevator Ring

Elevator Cover

Elevator Guard

Power Box Stand

SHAFT COMPONENTS

Rail Splitter

See-Saw Arm

SPLIT AND SEE-SAW COMPONENTS

Shaft (391mm)

x18

Shaft (300mm)

Shaft (200mm)

1PREPARE ARMS AND RAIL SPLITTER

Cut two 55 mm lengths of

rail and insert into See-Saw

as shown using a Rail Clip to

support the ends of the rail.

AARM-A QTY: 135 SHAFT TO RAIL

Step 1: Attach one Arm Holder A and one

Arm Holder B with one Arm Sheath. Insert

one Arm Clip into Arm Holder A.

Step 3: Turn the Arm Lock

counter-clockwise to secure

the Arm Clip in place.

Step 2: Insert Arm Lock through

Arm Holder A and Arm Clip.

To avoid damaging parts, do not move or adjust the Rail Clip while locked in the arm. To move the Rail Clip, release

Arm Lock by turning clockwise, position Rail Clip as desired, then secure Arm Lock again.

Attach Arm Holder B to the square receiver side of Arm Sheath to

create the arm. Attach the arm to the shaft and the shaft to the

base prior to attaching the round receiver side of the Arm Sheath

to the See-Saw Arm. (See page 15)

SEE-SAW ARM QTY: 4 LEFT & 3 RIGHT

Attach one Arm Holder B on each side

of the Arm Sheath.

ARM-B QTY: 4 SHAFT TO SHAFT

RAIL SPLITTERS

Step 1: Attach one Rail Clip on each

of the Rail Splitter posts.

Step 1: Interlock

all Base block tabs

as shown below.

Step 2: Press Base Holder A and

Base Holder B pieces into the Base

blocks for a more secure hold.

Illustration of base with tabs

locked and Base Holders installed.

Approximately 17% of actual size.

Step 1: Slide Arm Holder B of each arm on to a shaft and lock in place with Arm

Lock. Refer to the next page for orientation and location of each arm.

SHAFT ASSEMBLY

NOTE:

Please see the included full size

drawings for the next several steps.

This will simplify the positioning of

the base, arms, shafts, and the rail

cut lengths.

BASE ASSEMBLY

This is how the arm types are referenced on the shaft drawings.

Arm A Arm B See-Saw Arm

Step 2: Attach each arm as shown in step 1 with the orientation and location shown here. In later steps the letter of each

shaft and number of each arm will guide in the installation of the rails. For example arm A-3 below is 314 mm from the

base and faces the front. Illustration is approximately 50% of actual size. All shaft measurements are in Millimeters.

Shaft A

Shaft B

Shaft C

Shaft D

Shaft E

81 130

143

88 105 278

73 110 156 213 265 291 303 363

242 316 346

182 241 295 310 360

106 356314 391

391

300

TOP

BASE

BACK

OF BASE

FRONT

OF BASE

SHAFT TO BASE ORIENTATION

SHAFT ASSEMBLY CONTINUED

Shaft F

Shaft G

Shaft H

Shaft I

Shaft K

Shaft J

93 142 160 233 265 305 317

93 215 244 355

65 102 140 177 335 371

100 185 265

125 165 198

38 190 258

391

300

SHAFT ASSEMBLY CONTINUED

Shaft L

Shaft M

Shaft N

Shaft O

Shaft Q

Shaft P

81 92 178 224 283 322 359

49 67 162 213 260 293 313 330 342

69 115 142 180 218 250 286 326

57 69 117 158 174 191 226 260 298 224 336

63 99 141 178 216 251 288 323

82 109 132 179 280 332

391

Shaft V and Shaft W are

suspended above the base

using Arm B connections

from shafts Q, R, S, and T.

SHAFT ASSEMBLY CONTINUED

Shaft R

Shaft S

Shaft T

Shaft V

Shaft W

60 82 102 144 195 232 337

43 72 101 131 156 183

47 75 104 134 159 186

391

200

33 83 124 177 197 227

65 83 107 158 188 228

300

TOP

BASE

BACK

OF BASE

FRONT

OF BASE

SHAFT TO BASE ORIENTATION

Step 3: Once the Corkscrew

is built, attach three support

shafts to the Power Box.

Step 1: Place a 391 mm

Shaft in the white hole on

the Power Box.

ELEVATOR ASSEMBLY

Illustrations are approximately 33% of actual size.

Step 2: Connect Elevator

Helix pieces together with

the male part facing up to

ll the shaft. Step 4: Slide each Elevator

Ring into position on the

support shafts right-side up.

NOTE:

The Marble may

fall out of the

elevator if it

enters too fast.

Step 7: Insert three Elevator Guards each

in the bottom two Elevator Rings.

Step 5: Place the Elevator

Cover onto the top of the

elevator assembly.

NOTE:

Elevator Rings are

right-side up when tabs in

red are on the top.

NOTE:

Install the rst

Elevator Helix

piece male side up

and rotate it until

it slides in place

and engages with

driver at the base

of Power Box.

Step 6: Attach Rail Clips

to each Elevator Ring

as shown.

347 mm

32 mm

CUT THE RAIL TO SIZE

15 cm

27 cm

36 cm

75cm

100cm

341 cm

410 cm

480 cm

495 cm

550 cm

Step 1: Measure each section and mark the cutting point with a pen. Rail measurements

are in Centimeters.

Step 2: Cut each section according to your measurement. Make sure to cut at a 90° angle.

Tip: To help avoid do-overs and using too much rail, cut generously (slightly longer than

required) to begin with. You can always cut a long rail shorter.

NOTES:

Illustration of rail lengths is 3% of actual size.

Please see the included full size drawings. This will simplify the

positioning of the base, arms, shafts, and the rail cut lengths.

INSTALL ELEVATOR AND SHAFTS TO BASE

Illustrations are approximately 28% of actual size.

Step 1: Attach Power Box Stand to the Power Box.

Step 2: Firmly seat the posts from the Power Box

in the holes on the base.

Step 3: Use diagram on the Right for location

of each shaft. Push shaft into holes on base

until sturdy. Refer to drawings on pages 5-8 for

orientation to install shafts.

Step 4: Install shaft

connectors (dashed red lines)

to help stabilize shafts as rails

are installed and tension

is increased.

Posts attach

to Base

2CONSTRUCTING THE ROLLER COASTER

NOTE:

Shaft V and shaft W are suspended above the base using

Arm B connections from shafts Q, R, S, and T.

FRONT

OF BASE

BACK

OF BASE

SHAFT TO BASE ORIENTATION

Shaft

Connectors

BTIPS FOR INSTALLING RAILS

Connecting rails to arms: To install the rails, press them into the arm as

shown. You should hear a click when the rail is locked in place.

When building a curved rail, Clips and Arm Clips can be

adjusted to create a banked curve. Plenty of Rail Clips

are included so that they can be applied liberally.

Attach Rail Clips every 8-10 cm along rail

to maintain stability and keep rails parallel.

Keeping rails uniform maintains speed and

avoids throwing the Marble o course.

Rails should extend into the elevator

enough to catch the Marble.

Rail Couplings are provided but not needed. If

more length is needed for a rail, insert the coupling

into the end of both rails being joined.

Keep incline as smooth as possible to avoid

losing speed or contact with rails.

BINSTALLING RAIL

Rail Section 1 & 2:

Splitter B

Splitter A

Step1: Install one side of a rail at a time. Starting at the

top Elevator Ring on the Left side Rail Clip connect Rail-E

(100 cm). Keeping Rail tight connect through Arm D-9, B-7,

A-4, C-4, G-4, and H-4. Next attach the Rail to the Rail Clip

on single side of the Rail Splitter B. Repeat this step for the

second rail.

Step2: Starting at the top Right Elevator Ring Rail Clip

connect Rail-A (15 cm). Next attach the Rail to the Rail Clip

on single side of the Rail Splitter A. Repeat for second rail.

Step 3: Attach Rail F (341 cm) to the inside Rail Clip of

Splitter-A facing the front of the Base. Keeping Rail tight

connect through Arm M-8 and down to Arm R-1. Next start

a nested loop where each successive loop is slightly smaller

than the one before it. Continue with the inside rail connect

Arms W-6, V-6, W-5, V-5, W-4, V-4, W-3, V-3, W-2, V-2, W-1,

and V-1. Exit loop to Arm S-1 and continue around coaster

to Arms T-1, R-1, O-2, M-2, and nish at Rail Clip on Elevator

Ring 2 on the right side. Repeat step for second rail.

Fine Tune: Once each Rail Section is completed run a

marble down your course and make sure ball travels well.

Make any adjustments as needed. Do not worry about

adjusting splitter until all Rails have been connected.

Step1:

Step2:

Step3:

NOTE:

Start with a loop of about 10 cm on the front and work

down to about 6 cm on the back loop. These numbers

are intended to be a guide only. Test your loops with

the Marble. Adjust until you get good consistent speed

throughout this section.

Rail Section 3:

Step1: Starting at the top Elevator Ring connect Rail-B

(27 cm) to Rail Clip at the back. Keeping Rail tight connect

through Arm H-6 and attach the Rail to the Rail Clip on single

side of the Rail Splitter C. Repeat for second rail.

Step2: Start by attaching Rail H (480 cm) to the inside Rail Clip

of Splitter-C facing the front of the Base. Keeping Rail tight

connect through Arm L-7. Next start a vertical nested loop

where each successive loop is slightly smaller than the one

before it beginning with Arm O-11. Continue with Arms P-8,

N-8, O-9, P-7, N-7, O-8, P-6, N-6, O-7, P-5, N-5, O-6, P-4, N-4,

O-4, P-3, N-3, O-3, P-2, and exit loop to Arm N-1. Continue to

exit through Arms L-1, H-1, D-1, A-1, and G-1. Finish at Rail

Clip on Elevator Ring 1 at the back of the elevator. Repeat

step for second rail.

Step1:

Step2:

NOTE:

If length of rail is longer or shorter than

expected try adjusting the size of the nested

loops to better utilize the rails.

This top view of the nested loop section shows how each successive loop is

slightly smaller than the one above it. Start with a loop of about 20 cm and

work down to about 17 cm on the bottom loop. These numbers are intended

to be a guide only. Test your loops with the Marble. Adjust until you get good

consistent speed throughout this section.

Splitter C

Rail Section 4:

Step 1: Start by attaching Rail D (75 cm) to the inside Rail Clip of Splitter-B facing the front of the Base. Connect through Arm

M-7, F-6, and D-8. Repeat for second rail.

The end of this section drops the Marble onto the See-Saw section. If you have not already attach the See-Saw arms.

The last See-Saw arm will drop the Marble on the exit section that uses Rail C (36 cm) and starts at Arm B-1 and passes

through Arm D-2 entering the left facing rail clip on the bottom Elevator Ring. Repeat for second rail.

Step1:Cut two 55mm lengths

of rail and insert into

See-Saw as shown

using a Rail Clip to

support the ends of

the rail.

Attach Arm Holder B to the square receiver side of

Arm Sheath to create the arm.

Attach the arm to the shaft and

the shaft to the base prior to

attaching the round receiver

side of the Arm Sheath to the

See-Saw Arm.

SEE-SAW ARM QTY: 4 LEFT & 3 RIGHT

Splitter B

Rail Section 6:

Splitter C

Step1: Start by attaching Rail I (495 cm) to the Rail Clip of

Splitter-C facing the back of the Base. Connect rst to

Arm Q-4 and loop up to Arm Q-5 and shift loop inside

closer to shaft Q and up through Arm S-5. Continue

through Arms T-6, S-6, T-5, and R-5. See next illustration to

continue.

Proceed from Arm R-5 to Arms S-4, T-4, R-4, Q-3, S-3, T-3,

R-3, Q-2, N-2, H2, and enter the back facing rail clip on the

second Elevator Ring. Repeat entire step for second rail.

Step1:

Rail Section 7:

Splitter B

Step1: Start by attaching Rail G (410 cm) to the inside Rail Clip of Splitter-B facing the back of the Base. Connect rst to Arm

L-5 and then create a gure 8 pattern by connecting through M-5, J-3, K-3, L-4, M-4, J-2, L-3, and out to M-3. Continue past

the elevator to F-3, C-1, F-2, E-2, D-3, A-2, E-1, F-1 and enter Elevator Ring 2 on the Left side. Repeat step for second rail.

Step1:

Rail Section 8:

Splitter A

Step1: Start by attaching Rail J (550 cm) to the inside Rail Clip

of Splitter-A facing the back of the Base. Proceed to Arms

L-6, Q-6, R-7, O-10, and M-6. Pass by the elevator and attach

to Arm F-7, B-6, A-3, C-3, D-7, E-3, F-5, and G-3. See next

illustration to continue.

Proceed from Arm G-3 to Arms F-4, G-2, I-3, H-4, I-2, H-3, and

I-1. nish with Arms J-1, L-2, P-1, O-1, M-1, and K-1 and enter

the right facing rail clip on the bottom Elevator Ring. Repeat

entire step for second rail.

Step1:

Overhead view of cascading loops in step 1

NOTE:

Congratulations on completing Spacerails Level 8! Fine

tune the rails and see how many marbles you can get

going at the same time. If the marbles are coming into the

elevator too quickly it may knock other marbles already

in the tower out. Create a dip or nd other ways to slow

marbles to just the right speed at entrance.

3NOTES

Seaich Corporation

1910 West 1040 South

Salt Lake City, UT 84104

(833) 732-4242

[email protected]

Spacerails LLC

www.spacerails.com

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