Spectra Watermakers Ventura 150R User manual

Ventura 150/200R - T Remote
Manual
Installation and Operations Manual
Spectra Watermakers
Katadyn Desalinaon LLC.
2220 S. McDowell Blvd Ext. Petaluma, CA 94954
Phone: [phone] Fax: [phone]
[e-mail]
www.spectrawatermakers.com
Updated January 2021

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Spectra Product Registraon Form
(To be completed by end user/owner)
hps://spectrawarranty.formstack.com/forms/product_registraon
Spectra Watermakers Commissioning Report
(To be completed by authorized installer)
hps://spectrawarranty.formstack.com/forms/spectra_install_commissioning_report
EXCITING EXTENDED WARRANTY OFFER!
-Upgrade the standard 1-YEAR manufacturer warranty to 2-YEARS and LIFETIME on Clark Pump.
Follow the below steps to submit for approval:
1. Have system installed & commissioned by Spectra Authorized FSP (full-service provider)
2. Fill out web-based Product Registraon form (see back of owner’s manual for paper copy)
3. Complete web-based install/commissioning form (see back of owner’s manual for paper copy)
4. Upon sasfactory review of required submissions, your 4-digit system serial number will
receive an extra year of warranty coverage, and lifeme coverage on the Clark Pump!
See ‘Extended Warranty’ secon of owner’s manual for full coverage details.
Note: Oer & warranty criteria eecve 1/1/2021. For purchases made in the EU, please see ‘Expanded
Warranty’ secon of warranty policy in back of the manual for EU specic coverage.

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Operation
Installaon……………………………………………………………………………………………...
Geng Started.................................................................................................................... 7
Installaon Basics................................................................................................................ 8
Introducon ........................................................................................................................ 9
Components...................................................................................................................... 10
Ventura Plumbing Schemac............................................................................................ 12
Installaon Notes.............................................................................................................. 13
Product Water plumbing .................................................................................................. 14
Tube Fing Assembly Procedures.................................................................................... 16
Spectra High Pressure Fing Instrucons........................................................................ 17
Electrical............................................................................................................................ 18
Wiring................................................................................................................................ 19
Oponal Tank Switch Wiring and Installaon .................................................................. 21
Oponal Z-Ion Installaon ............................................................................................... 23
Operaon……………………………………………………………………………………………………………….…24
New Systems Start Up and Tesng................................................................................... 28
Normal Operaon and Fresh Water Flush........................................................................ 29
Dry Tesng with an Arcial Ocean.................................................................................. 30
Spectra Manual Remote Controller Guide ....................................................................... 31
Adjusng Fresh Water Flush Duraon.............................................................................. 32
Maintenance, Storage, and Troubleshoong………………………….………………………..
Maintenance ..................................................................................................................... 33
Introducon to Spectra Chemicals ................................................................................... 35
Ventura Remote Manual Storage Procedure ................................................................... 37
Winterizing with Propylene Glycol ................................................................................... 38
Membrane Cleaning Procedure........................................................................................ 39
Troubleshoong................................................................................................................ 42
Ventura Flow Test ............................................................................................................. 45
Nominal Operang Parameters........................................................................................ 47
Poor Water Quality ........................................................................................................... 48
Technical Bullens ............................................................................................................ 49
Spectra Sengs................................................................................................................
Wiring Schemac .............................................................................................................. 54
Spectra Remote Manual Electrical Specicaons ............................................................ 55
Exploded Views and Part Numbers………………………………………………………….………...58
Owner Resources.............................................................................................................
Warranty, Product Registraon, Installaon & Commissioning Reports......................... 66
Table of Contents

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Unpack the system and inspect it for damage during shipping. Freight damage must be reported
to the carrier within 24 hours.
Refer to the shipping list for your system to ensure you received all of the components listed.
Do not discard any packaging until you have found and identified all of the parts. The small
installation parts are listed on the kit list.
Getting Started
Ventura 150-200T Remote Manual Shipping List:
•Ventura Remote Manual kit (includes Control Box and Remote Control)
•Accumulator Assembly
• Flowmeter and Pressure Gauge Assembly
•High pressure Clark Pump with membrane pressure vessel
•Black high pressure prefilter with 5 micron filter
•Feed Pump Module Assembly with fresh water flush module
• Remote Manual install kit with black product water tubing
•Service kit
•Two lengths 5/8” Hose (25’)
Optional: Z-Ion Copper Ionization Flush System Upgrade
Installation
Study the system layout diagram, component photos, and descriptions before beginning installa-
tion.
Lay out the system. Before starting the installation identify where each module and component
will be placed. Ensure that there is enough clearance around the components for removal of fil-
ters and system service. Make sure you have adequate tubing and hose before starting. Addi-
tional parts may be ordered.
Warning! We will not be held responsible for shortages that are not reported within thirty
days of the ship date.
WARNING
!
THE VENTURA 200RT IS DESIGNED FOR WARM WATER USE. OPERATION IN WATERS
BELOW 500 F (100 C) MAY CAUSE HIGH OPERATING PRESSURES AND INCREASED
WEAR ON THE FEED PUMP.
CAUTION
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Thru-hull Location: The system must be connected to a dedicated 1/2” to 3/4” forward facing
scoop-type intake thru-hull and seacock.
Install the thru-hull intake as far below the waterline and as close to centerline as possible to
avoid contamination and air entering the system. Do not install the intake close to, or
downstream of, a head discharge, behind the keel, stabilizer fins, or other underwater fixtures.
Thru-hulls in the bow area are susceptible to air intake in rough conditions. Sharing a thru-hull
can introduce unforeseen problems such as intermittent flow restrictions, air bubbles,
contaminants, and will void the warranty. For racing boats and high speed boats traveling above
15 knots, a retractable snorkel-type thru-hull fitting is preferred because it picks up water away
from the hull.
The brine discharge thru-hull should be mounted above the waterline, along or just above the
boot stripe, to minimize water lift and back pressure.
Double clamp all hose connections below the waterline.
Avoid restrictions or long runs on the entire inlet side of the plumbing from the thru-hull to the
feed pump module.
Secure the piping away from moving objects such as engine belts and hatches. Prevent chafe on
the tubing as required. Test and inspect all piping and hose clamps after several hours of
operation.
Pipe Fitting Instructions: To seal plastic-to-plastic fittings, wrap 6 to 8 layers of Teflon tape
over their threads. Hold the fitting in your left hand and tightly wrap the threads clockwise. For
smoother assembly, do not tape the first (starting) threads.
Wiring
• Pay attention to wire size or system performance will be impaired
• Perform wiring to UL, ABYC, CE or applicable standards
• Avoid tight hose bends and excessive runs.
• Use heavy gauge wire.
• Install feed pump module as low as possible.
• Use a dedicated thru-hull with scoop type strainer.
• Do not mount components over electrical devices.
Important Installation Notes
Seawater Flow
Thru-hull
Not Supplied.
Installation Basics
Avoid getting dirt or debris into the piping or hoses during
assembly. A small bit of debris can stop the system!
CAUTION
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Introduction to the Ventura Remote Manual
The Ventura is the finest watermaker for small and midsized yachts. Properly installed and
maintained it will provide years of reliable service. Prudent operation is required with any
The Spectra Intensifier, known as the Clark Pump, was introduced in 1997 and has been
continually improved since. It is built of modern non-corrosive composites and comes with
a 20” high rejection membrane.
Front View
Double rubber mounts
to absorb vibration
The Clark Pump Membrane
Module comes pre-mounted and
plumbed together as a single
unit. The combined unit saves
time and adds
reliability.
Ventura Feed Pump Module
Includes the feed pump, cooling fan, charcoal filter, flush valve,
service valve, and service port. The module has compact and
streamlined plumbing. The cooling fan is included for longevity.
Pressure Relief Valve
Brine Discharge fitting to
facilitate maintenance.
Can be fitted to either
side of the Clark Pump**
Always maintain enough reserve water to get safely into your next port.
CAUTION!
Note: If your system came with the optional Z-Ion, the Z-Ion unit will replace the
charcoal filter housing. The photo above, and all subsequent photos of the Feed
Pump Module, will look slightly different.
Fresh Water Flush Solenoid
Inlet
Service
Port
Service
Valve
Cooling
Fan
Shurflo
Pump
Heat Sink
**

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Components
Sea Strainer Mount close to the intake through-hull, in a
location that can handle water spillage during service.
5 Micron Prefilter Bowl Locate in an area that allows easy
access as this will be the most frequently serviced module while
cruising. Mount vertically and leave room below bowl for filter
changes.
Do not mount above water-sensitive equipment.
CAUTION
!
Feed Pump Module
Mount the feed pump module on a vertical surface, no more
than 3-feet (1.0M) above the waterline. It is preferable to
mount as low as possible. Locate in an area that allows easy
access to the charcoal filter, and the service valve. Keep future
maintenance in mind when choosing a location, and do not
mount above water-sensitive equipment.
NOTE: IF INSTALLING THE Z±ION, SEE Z±ION
INSTALLATION INSTRUCTIONS FOR MORE
DETAILS.

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Components Cont.
Double rubber mounts
to absorb vibration
This module must be installed in an area that maintains a temperature below 113°F (45°C). It
may be placed as high in the boat as you desire, and mounted in any position, even upside
down. Make sure that the area around and under the pump does not have any water sensitive
equipment, as water will be spilled during any repairs or if a leak occurs. Allow for easy access
to the pressure relief valve.
The Clark pump and membrane module comes complete with a mounting system. Be sure to
use the supplied washers on the rubber feet.
Pressure Relief Valve
Clark Pump and Membrane
Remote Manual Controller
The remote control panel can be mounted anywhere dry and
convenient. Cut a 5/8” (1.5 cm) wide by 5/8”” (1.5 cm) high
opening for the display port. The display needs minimum 2
1/2” deep clearance for the cable. Take care not to damage the
plugs on the ends of the cable when routing.
Templates for mounting the Remote Controller Bezel and
fabricating a backplate for the Bezel can be found on pages 59
& 60.
Note: Use only a Spectra-approved cable.

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ShurFlo
Pump
Charcoal
filter
Freshwater Storage
tank
(Inside Boat)
(Outside Boat)
Feed
Water
Inlet
Feed
Pump Module
Brine discharge thru
hull (not included):
place above waterline
or tee into another
visible drain.
(Pressurized
Fresh Water)
Ocean Feedwater
Legend:
Drinkable Freshwater
Brine Discharge
Freshwater Flush
Note: Brine discharge may be
connected to either side of Clark
Pump
Use the supplied 5/8-inch
(15.9mm) clear braided vinyl
hose for all runs. More hose may
be ordered from Spectra, or
bought at a hardware or marine
store.
Simplified Plumbing Layout
Water-sensitive Equipment.

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Installation Notes

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Product output ng.
Back view of instrument panel
Use accumulator port to connect the
pressure gauge with the supplied 1/4”
black nylon tubing. Tubing must be
pressure rated to 150 PSI (10 BAR).
Product Flow Meter
Pressure Gauge
Product Water Plumbing and Pressure Gauge Tube Installation
Product Sampling Valve: Mount using the
supplied plasc straps. Note: the handle points
in the direcon of ow.
Product to tank: Route the product water
from the valve into the top of a vented
tank. Install a tee in the water ll or tap a
pipe thread into an inspecon port.
DO NOT! feed the product into a
vent line, manifold, or the boom
of the tank. Make sure that there is no
restricon in this piping. Pressure in the
product tubing must never exceed 5psi
(.3bar), running or stopped, or the
membrane will be permanently damaged.
Sampling Tap for tesng the
product water.
Use the supplied 1/4”
black tubing for the
product water plumbing.
!

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John Guest Super Speedfit Fittings

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Spectra High Pressure Fitting Instructions
The Ventura has eight high pressure ngs, two on each cylinder on the Clark Pump, two on
the pressure vessel end caps, and two 90-degree elbows on the back of the Clark Pump. As the
compression ng is ghtened, it compresses a ferrule onto the stainless tubing, xing the
ferrule permanently to the tube and holding the compression nut capve.
The body of the ng seals to the underlying component with an O-ring. On the Clark Pump
cylinders and the end caps this O-ring is compressed by ghtening the enre ng. The O-
rings on the 90-degree ngs on the back of the Clark Pump have capve nuts and washers,
which compress the O-rings without turning the enre ng.
If a tube ng leaks it can somemes be resealed by just ghtening. You must use two
wrenches, a 13/16-inch wrench to hold the base, and a 7/8-inch wrench to turn the
compression nut. The 13/16-inch wrench will need to be thin so as not to interfere with the
compression nut. If this doesn’t work, disassemble the ng, grease liberally with silicone
grease (the ferrule and the threads) and re-ghten rmly.
The base O-rings should be gently compressed to achieve a good seal, and may be damaged
by overghtening.
Stainless Fing Hex Nut
Connector O-RING
Nickel-Bronze High Pressure Elbow
Nickel-Bronze High Pressure Straight Fing
Ferrule

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Ventura Remote Manual systems are pre-ed with waterproof connectors for electrical and signal
cables. Each connector is dierent, so it is impossible to connect them incorrectly, and the connectors
are color-coded. The system has a power inlet harness with a terminal block and cover, Pump Power
cable, 2–conductor fresh water ush solenoid cable, a Z-Ion power and signal cable, and a 5-foot cable
for the Remote Manual Controller.
Do not install it in hot or poorly venlated locaons.
Power Inlet Harness with terminal block
Spectra Remote
Manual Control Box
Circuit Board (Inside
Control box)
Run Manual/Standby/Run
Auto - Toggle Switch
Electrical
Z-ION Connector (with green band). Le
unused if your system was not ordered
with the oponal Z-ION upgrade.
Standard Fresh Water Flush connector (Blue)
Feed Pump Power Cable
Spectra Remote Control Cable
!
Note: The middle position on the toggle switch labeled “Standby” means the system is still receiving
power, but the system itself is not actually running.
Run
Manual
Run
Auto
Standby

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The Ventura Remote Manual has one external port which is
reserved for the customer to set up a local display if
desired. The recommended display cable is a standard Cat
5e ethernet cable.
Electrical Cont.
Wire Size Guide for the Ventura 12V:
Protect with 15 Amp Fuse or Circuit Breaker
10 Gauge (5mm²) up to 15 feet (4.5M)
8 Gauge (8mm²) up to 25 feet (7.5M)
6 Gauge (13mm²) up to 35 feet (10.6M)
Note: If the specied circuit breaker sizes are unavailable, use the next higher rang
but do not exceed the specicaon by more then 10%. All wiring to be done to
applicable ABYC, Marine UL, or CE standards.
Distances at le represent the total
ROUND TRIP wire length (DC posive
length plus DC negave length), NOT
the length of the pair of wires
together. Size cables accordingly.
Mount the main power terminal block in a juncon box or on a bulkhead
adjacent to the feed pump module. Make sure that this is a dry locaon
well above bilge level and not subject to water spray. Be sure to install
the terminal block cover.
Check the wire size chart for appropriate wire sizes. DC power feeds should be uninterrupble
to ensure proper operaon. Avoid house breaker panels that could be accidentally tripped.
Oponal Z-Ion power and signal
cable (3-conductor, Green)
Fresh water ush solenoid
cable (2-conductor, Blue)
Do not apply voltage to the unit that exceeds 14.6 VDC. Serious damage to
the electrical system may occur.
WARNING!

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Wiring
Important: Mount the control box with 4 appropriate fasteners on a vercal surface, above
components containing water, with the wire grommets down, and central to the other system
components. Make sure the cables will reach all of the modules to avoid splices. The main
power feed should come from an appropriately-sized fuse or breaker on the main DC panel.
See wire size and fuse/breaker tables below.
Do not connect the main power feed unl all other connecons are made.
WARNING!