Spike 77-2800-R-T User manual

77-2800-R-T - Instructions HONDA TALON Rear Vent Tinted Windshield - rev00 www.spikepowersports.com /888-769-2295
1
INSTALLATION INSTRUCTIONS
HONDA TALON
REAR TINTED VENT WINDSHIELD
PART # 77-2800-R-T
IMPORTANT NOTICES
READ AND UNDERSTAND THESE INSTRUCTIONS COMPLETELY BEFORE INSTALLATION TO
AVOID INJURY TO YOURSELF, DAMAGE TO THE VEHICLE OR ACCESSORY.
•For proper installation, TWO people are required.
•Torque specifications must be followed when tightening bolts. Over-tightening any and/or all screws will cause
cracks around mounting holes which is not covered by any warranty.
•As specified on carton label, once protective film on shields is removed, product cannot be returned.
•As specified on carton label, damage caused by packaging staples is not covered by warranty. All staples must be
removed prior to removing product from carton.
•Failure to follow these installation instructions completely may void any warrantable components and result in
product damage or personal injury.
•Do not use Loctite or any other similar fastener adhesive. These types of products react to plastics and cause
cracking. Not covered by any warranty.
•Our windshields are made from the highest quality material providing optimum transparency and clarity.
Blurriness and/or extrusion marks may or may not appear when looking through windshield from a wide, side-
angle. This is normal for all extruded clear plastic materials.
•The application of improper cleaners, abrasive and/or dirty cleaning towels can severely damage the product.
Failure to follow cleaning recommendation (provided herewith) may void any warrantable components.
DEALER
These instructions contain important information for future reference and must be given to the customer at time of
purchase or upon completion of installation.
Parts List (parts available with kit only and not available separately)
1. Installation
a) Find a clean flat area where you can safely
lay down the windshield (Item A). Partially
remove the protective film on both sides and
apply the co-extruded bulb seal (Item C) to
the lower lip using manual pressure to
ensure good adhesion and cut any excess.
ITEM
PART NAME
DESCRIPTION
QTY
A
Windshield
CNC windshield cut-out made of ⅛" thick GE tinted polycarbonate or equivalent
1
B
Vent grill (#T5)
CNC vent grill cut-out made of 3/16" tint polycarbonate
1
C
Co-extruded bulb seal (¼")
Includes: 63" Co-extruded bulb seal / #77-95BS [end user to cut to exact length]
1
INSTRUCTION BAG
D
Flop clamp set
Includes: 4 flop clamps, 4 philips truss head screws M6 x 16 and 4 plastic shoulder washers M6
1
E
Vent hardware
Includes: 2 carriage bolts M6 x 30, 2 thin plastic washers, 4 plastic washers M6, 2 rubber washers
M6 and 2 female thread knobs M6
1
Co-extruded bulb seal
¼" (+/- 59 ¾")

77-2800-R-T - Instructions HONDA TALON Rear Vent Tinted Windshield - rev00 www.spikepowersports.com /888-769-2295
2
IMPORTANT NOTICES
Over-tightening any and/or all screws will cause cracks around mounting holes which is not covered by any
warranty.
b) Find a clean flat area where you can safely lay down the windshield.
Partially remove the protective film on both sides and install the vent
grill (Item B) using supplied hardware (Item E) as shown.
c) Attach the clamps to the roll-cage as shown below and pre-adjust tightening tension of all clamps. NOTE: Keep all clamp handles
open as shown in step 3 below; this will allow you to move the clamps up or down when installing the windshield for the first
time.
To apply more or less tension to the roll cage, simply rotate the clamp
handle from the tension screw as shown below. Over tightening clamps
to roll-cage could cause parts failures.
Step 1
(passenger side)
Step 2
(passenger side)
Step 3
(passenger side)
Step 4
(passenger side)
(passenger side)
Clamp
handle
Clamp in
locked
position
Details
Carriage bolt
M6 x 30
Thin plastic
washer
Plastic
washers M6
Female knob M6
Rubber washer M6
Vent grill (#T5)
Upper clamp
(passenger side)
Lower clamp
(passenger side)
Clamp handle on the outside
(for seat belt clearances)
Clamp handle on the
inside of the cab

77-2800-R-T - Instructions HONDA TALON Rear Vent Tinted Windshield - rev00 www.spikepowersports.com /888-769-2295
3
IMPORTANT NOTICES
Torque specifications must be followed when tightening bolts.
Over-tightening any and/or all screws will cause cracks around mounting holes which is not covered by any
warranty.
d) Install windshield to the clamps using supplied screws and washers without applying
final torque. Ensure that the windshield and all clamps are properly positioned. Secure
all clamps in locking position [Ref: Step 4 - section c] and tighten all screws as shown
below.
2. Maintenance and Care
Tighten all hardware after first use and periodically thereafter.
CLEANING:
▪Rinse with lukewarm water; wash gently with mild soap or detergent and lukewarm water, using a soft cloth or sponge. DO NOT SCRUB
or use brushes or squeegees.
▪Rinse again. Dry with soft cloth or moist cellulose sponge to prevent water spotting.
▪To remove wet paint, glazing compound or grease, rub lightly with a good grade of VM&P naphtha or isopropyl alcohol, then wash and
rinse. DO NOT USE GASOLINE.
NOTICE: Abusive cleaning procedures by hand washing or automated washing equipment will eventually result in visual hazing, loss of
light transmission and coating delamination.
Compatible Cleaning Agents
▪Aqueous Solution of Soaps and Detergents
Joy
Freon T.F.
Palmolive liquid
Top Job
VM&P grade Naphtha
Windex (with ammonia D)
MINIMIZING HAIRLINE SCRATCHES
For minimizing scratches and minor abrasions, mild automobile polish can be used.
Recommended products: Johnson Paste Wax, Novus Plastic Polish #1 and #2, Mirror Glaze plastic polish and Plexux1.
Testing polish on a separate Lexan sample is recommended. Be sure to follow product instructions carefully.
Windshield
Philips truss head
screw M6 x 16 (4x)
(5.0 ± 0.5 N•m / 44 ± 4 lbf•in)
Shoulder washer
M6 (4x)