Spraying Systems AutoJet 1000+ User manual

AutoJet® Chilled Glaze
Spray System
OWNER’S MANUAL
ML00STDGLAZE
spray.com

2
TABLE OF CONTENTS
1. Preface ········································································································································ 3
1.1 Important ······································································································································· 3
1.2 How To Use this Manual ················································································································ 3
2. Safety ·········································································································································· 4
2.1 General Safety Informaon············································································································ 4
2.2 Unpacking the System···················································································································· 5
3. Chilled Glaze Overview················································································································· 6
3.1 Introducon···································································································································· 6
3.2 Product Features···························································································································· 6
3.3 System Overview···························································································································· 6
3.4 Specicaons·································································································································· 6
3.5 Spray Control Panel Opons ·········································································································· 8
3.6 Oponal Zone Control Opons ······································································································ 9
4. Installing the System·················································································································· 10
4.1 Fluid Delivery System ··················································································································· 10
4.2 Chiller Pump And Cooling Probe·································································································· 10
4.3 Automac Rell And Level Sensor ······························································································· 11
4.4 Programming The Level Sensor···································································································· 12
4.5 Agitator And FRL Unit··················································································································· 13
4.6 Transfer Pump And Supply Tank ·································································································· 13
5. System Start-up and Operaon ·································································································· 14
5.1 Glaze Spray Cart/Dolly Operaon ································································································ 14
6. Cleaning Recommendaons······································································································· 15
6.1 Cleaning Procedure······················································································································ 15
6.2 Monthly Maintenance·················································································································· 16
7. Reference Material ···················································································································· 16
8. Troubleshoong························································································································· 17
9. Spare Parts List ·························································································································· 18

3
SECTION 1
PREFACE
1.1 IMPORTANT
The AutoJet® Chilled Glaze Spray System and all components are produced, tested and checked at the factory. The
system can be dangerous if used incorrectly. Read this manual carefully and pay special aenon to any safety in-
strucons.
Operators must always follow the general safety instrucons in the working area and aim to prevent accidents.
The manufacturer reserves the right to make changes in standard construcon without prior nocaon.
Images and diagrams in this manual may not be exact representaons of your system conguraon.
1.2 HOW TO USE THIS MANUAL
This manual is intended to be a source of informaon for the operators and technicians who may be installing, inter-
acng with, or servicing/maintaining Spraying Systems Co.® systems and components.
This manual contains important safety warnings, installaon instrucons, operang instrucons, troubleshoong, and
maintenance informaon.
ICONS
WARNING: The User can be seriously injured, damage their health, and/or seriously damage the
system.
CAUTION: Product, process, or environment can be damaged or be in danger if the instrucons are
not followed correctly.
ATTENTION: Supplementary informaon for the user draws aenon to possible problems.

4
SECTION 2
SAFETY
2.1 GENERAL SAFETY INFORMATION
READ AND FOLLOW INSTRUCTIONS
All safety related and operang instrucons should be read before the system is operated. Follow all operang instruc-
ons.
SERVICING
Do not aempt to service this system unless you have been trained or authorized to conduct repairs. Only authorized
and qualied service personnel should aempt to service this system. Service by unauthorized personnel will void any
warranes.
Allow to cool completely before servicing or cleaning. Even when external surfaces are only warm, internal compo-
nents can be hot.
WARNING: Before performing any maintenance, make sure all components are completely cool,
electrical power is o, and any air/liquid pressure is bled from the system.
REPLACEMENT PARTS
This system has been designed with components that work together to provide the best system performance. When
replacement parts are required, only Spraying Systems Co.® recommended components should be used to maintain
proper system operaon, electrical, and pneumac safety. The use of any unauthorized replacement parts will void any
warranes.
UNINTENDED USE
Use of Spraying Systems Co.® equipment in ways other than those described in the documentaon supplied with the
equipment may result in injury to persons or damage to property. Examples of unintended use of equipment would
be:
• Using incompable materials
• Making unauthorized modicaons
• Removing or bypassing safety guards or interlocks
• Using incompable or damaged parts
• Using unapproved auxiliary equipment
• Operang equipment in excess of maximum rangs
REGULATIONS AND APPROVALS
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for
Spraying Systems Co. equipment will be voided if instrucons for installaon, operaon, and service are not followed.
All phases of equipment installaon must comply with federal, state, and local codes.
PERSONAL PROTECTIVE EQUIPMENT
Spraying Systems Co. strongly recommends the use of appropriate safety equipment when working in potenally haz-
ardous environments or with potenally hazardous chemicals. This safety equipment includes, but is not limited to the
following:
• Protecve hat
• Safety glasses or face shield
• Chemical-resistant safety gloves and apron
• Long sleeve shirt and long pants

5
Users of this product should never place themselves in the path of the resulng spray. Users should consult and follow
the recommendaons of the Safety Data Sheet (SDS) of any chemical or uid sprayed using this system.
PRESSURIZED SYSTEMS
It is important to recognize proper safety precauons when using a pressurized spray system. When dealing with pres-
sure applicaons, the system pressure should never exceed the lowest rated component. Always know your system
and all component capabilies, maximum pressures, and ow rates.
WARNING: Fluids under pressure can penetrate skin and cause severe injury.
ATTENTION: Always remember to carefully read the chemical manufacturer's labels and SDS and fol-
low all direcons.
CHEMICAL COMPONENTS
The use of any chemicals requires careful control of all worker safety.
Spraying Systems Co.® does not manufacture or supply any of the chemical components used in this equipment and is
not responsible for their eects. Because of the large number of chemicals that could be used and their dierent
chemical reacons, the buyer and user of this equipment should determine compability of the materials used and
any of the potenal hazards involved.
WATER AND MOISTURE
The control panels are rated NEMA 4, unless otherwise specied. The rang is only with the door closed and properly
locked. Being NEMA 4 rated, the control panels can withstand streams of water directed at them; however we suggest
avoiding spraying on the unit externally if possible.
WARNING OF SHOCK HAZARD
To reduce the risk of electric shock, do not open the cover on electrical control panel. For service contact
Spraying Systems Co.® at 1-866-321-2250.
WARNING: Plug panels into a GFCI outlet.
WARNING: To prevent injury, avoid contact with potenally hot parts. Components can cause severe
burns. Do not aim the spray at any person or part of the body. Do not place any part of your body in
the spray paern.
2.2 UNPACKING THE SYSTEM
The system components come carefully packaged to protect them from damage. Use cauon when opening the crate.
The crate will contain all parts needed to install the unit. Parts of the unit may be wrapped in bubble wrap. Remove all
of the packaging material wrapping the system. Once unpacked and removed the from the crate, the system is ready
for installaon and connecon.
CAUTION: The packaging may contain exposed cables, hoses, or other components. Always exercise
cauon when opening boxes to avoid accidental damage or slicing of various components.

6
SECTION 3
CHILLED GLAZE OVERVIEW
3.1 INTRODUCTION
The AutoJet® Chilled Glaze Spray System is used in a variety of chilled and glaze applicaons when temperature and
coang control is needed. The system provides temperature control on demand to cool any glaze uid that must
maintain a specic lower temperature for spraying on buns, bread, etc. This system easily pairs with many nozzle or
spray header setups that are desired for your glaze applicaon.
3.2 PRODUCT FEATURES
The AutoJet® Chilled Glaze Spray System is a cooling system paired with Precision Spray Control ulizing PulsaJet®
nozzles oered by Spraying Systems Co.®. This system provides chilled glaze for your applicaon in an all sanitary
design with clamp-style connecons and stainless steel pressure tank equipped with a chiller probe for constant
cooling of your liquid glazing uid. The desired temperature of your uid is controlled by a liquid chiller pump that is
constantly recirculang water through the chiller probe that sits inside of the tank. An agitator keeps the uid
moving around the chiller probe to ensure consistent temperature and helps to maintain your uid in suspension.
This Chilled Glaze System will come on a spray cart with mulple mounng capabilies for an AutoJet spray
controller, zoning control panel, power distribuon box, level sensor/auto-rell, liquid chiller pump, and mounng of
the glaze pressure tank. An oponal three-wheeled tank dolly is also available for mounng the chiller pump without
all of the other mounng capabilies of the cart system.
3.3 SYSTEM OVERVIEW
The liquid supply module provides pressurized process liquid to the spray nozzles. All module components are made
of sanitary design and assembled with sanitary clamp style connecons. The Chilled Glaze system will feed the liquid
delivery line, distribuon manifold, and nozzle(s) directly. The liquid supply module consists of:
• Liquid chiller pump should be primed and ran using clean water.
• Agitator component should be used with clean oiled air operang 0 to 60 psi maximum.
• Liquid outlet drain unit with manual 3-way bypass valve on uid outlet and 2-way outlet valve for direct uid
line shut o. Sanitary liquid supply hose, 1/2” ferrule, 10 
• Air motor driven liquid agitator unit which includes:
—Fully enclosed air motor
—Stainless steel sha with propeller
—4” port sanitary clamp type mounng
• Liquid chiller unit consisng of:
—Chiller probe with sanitary clamp style connecon to tanks
—Quick couplers with push in tube ngs on thermowell chiller probe connecons
• System dolly (oponal): Three-caster, 304 stainless steel construcon
• Oponal Variable Spray Mount Soluon for easy adjustability, cleaning, and mounng of PulsaJet® nozzles.
• Oponal zone control panel for specic applicaon targeng by turning on and o individual/groups of nozzles.
3.4 SPECIFICATIONS
The user’s responsibility is assuring the compability of the weed parts of this system with the process liquid and
strongly suggested that the user research the liquid to assure compability with these materials or submit this list of
materials to the process liquid supplier or other knowledgeable authority for analysis.

7
STANDARD ENVIRONMENTAL SPECIFICATIONS
• To be installed indoors.
• Ambient temperature: 33°F - 90°F (1°C - 32°C)
• Max. humidity: 90%
• Height above sea level: < 3,280 .
CONSTRUCTION DETAILS
• Dimensions of Spray Cart with Tank Mounted: 31” W(787.4 mm) x 50” D(1270 mm) x 64” H(1626 mm)
• Dimensions of 55 Gal. Supply Tank: 36” W(914 mm) x 36” D(914 mm) x 85” H(2159 mm)
ATTENTION: An area of 32” (812.8 mm) around the unit should be kept free for maintenance pur-
poses.
ELECTRICAL
• Power supply: 115/230VAC, 60Hz, single phase
• Amperage: 10 amp/115VAC, 6 amps/230VAC
• Cooling Pump: 400W +/- Manufacturer’s tolerances
LIQUID DATA
• All liquid characteriscs to be determined by user and specic applicaon.
• Liquid must not solidify at room temperature.
• Food Contact Version: Food contact acetal, PTFE/CTFE, Viton®, polyethylene, polypropylene, PVC, EPDM and
stainless steel
PRESSURE TANK DATA:
• 25-gallon 316 stainless steel electro-polished liquid ASME pressure tank assembly which includes:
—Safety relief valve
—Air inlet unit with manual air inlet pressure regulator with gauge and manual ball valve.
—FEP liquid level sight tube gauge (Oponal)
• Maintain tank temperature at a dierenal of 30°F (15°C) max from 50°F to 90°F (10°C to 32°C).
• Pressure tank has manual air inlet pressure control using a gauge 0 to 100 psi maximum.
COMPRESSED AIR:
• Inlet pressure: 80 to 100 psi
• Max. air ow: 12 scfm
• Required air quality:
—Clean, dry air according to DIN ISO 8573-1
—Solids – Class 5
—Water content – at least class 4 (*) – cooled down to 59°F below room temperature (locaon system).
—Oil content – at least class 5
The user must determine the required air quality in funcon of the process requirements.

8
3.5 SPRAY CONTROL PANEL OPTIONS
Spray control modules pair with the oponal variable spray mount and provides the means to set operang
parameters and control the funconing of the automac spray nozzles. AutoJet® oers three updated panel models
to choose from. The controllers are designed to run electric actuated spray nozzles.
Controllers are not included with this system package. These control panels are suggested.
*Dual Channel 1000+ is only capable with electric actuated spray nozzles and air nozzles can only work with
a single channel.
Features AutoJet 1000+ AutoJet 1750+ AutoJet 2150+
HMI Touch Screen 4.3” 4.3” 7”
Power Input 110-240 VAC,
50/60, 1Ph., 3A
110-240 VAC,
50/60 1 ph., 5A
120 VAC, 50/60,
1Ph., 8A
Washdown Closure ✓✓✓
Recipes ✓✓✓
Trigger Input ✓✓✓
Global Compability, mul-
voltage power cords available
✓✓✓
Stainless Steel Control Panel ✓✓✓
Power On/O Switch ✓✓✓
Level Switch ✓✓✓
Pulse Width Modulaon (PWM) ×✓✓
System Outputs ×✓✓
Dual Channel* ✓×✓
HMI Wi-Fi Access ×✓✓
2300 Series Controls ×✓✓
Precision Spray Control ×✓✓
Encoder Input ××✓
Flow Monitoring ××✓
Pressure Input Sensor ××✓
Ethernet IP ××✓
High Capacity ××✓

9
3.6 OPTIONAL ZONE CONTROL OPTIONS
Zone control provides the means to individually trigger spray nozzles or groups of spray nozzles. There are three
individual opons to choose from.
MANUAL ZONE CONTROL PANEL
• Max. number of zones: 8
• Eluminated Switch Buons
• Toggle specic zones ON/OFF if needed for mulple
• applicaons or sheet widths
• Compable with SCS Series spray control panels: 1000+, 1750+, and 2150+
DIGITAL ZONE CONTROL PANEL WITH OR WITHOUT TIMING
• Max. number of zones: 8
• External Juncon panel - 10 . cable whip
• Provides complete control over zoning conguraon via customer's PLC
• Compable with SCS Series spray control panels: 1750+ and 2150+
Note: See Zoning Panel manual for direct instrucons when choosing your control opon and installing instrucons.
ATTENTION: Zone control provides the ability to trigger the spray nozzles/groups of spray nozzles,
independently, however, all spray nozzles will operate at the same duty cycle.
Manual Zone Control Panel Digital Zone Control Panel with or
without ming

10
SECTION 4
INSTALLING THE SYSTEM
4.1 FLUID DELIVERY SYSTEM
• 25-Gallon, 316 stainless steel electro-polished liquid ASME pressure tank.
• Air inlet unit with manual air inlet pressure regulator, gauge, manual 2-way ball valve for quick safety relief of
tank pressure.
• FEP liquid sight tube or connuous liquid level sensor with auto-rell addion Liquid outlet unit with manual 3-
way ball valve for tank draining, and 2-way ball valve for direct uid line shut o.
• Air motor driven liquid agitator unit that is equipped with a stainless steel sha propeller and sanitary clamp-style
connecons/mounng.
• Dip tube unit for tank lling and auto-rell capabilies, with clamp-type mounng.
• Sanitary in-line mesh liquid strainer (oponal unit).
PROCEDURE:
1. Make sure all sanitary clamps are ghtened down and sealed
with their necessary gaskets.
2. Ensure the 3-way ball valve on the tank outlet will direct uid
to the nozzle(s). There should be a right angle etched on the
handle of the valve indicang ow direcon.
3. Connect hose or tubing to the outlet port on the tank to your
manifold/ nozzle setup.
4. Connect air to the ¼” ODT ng on the air inlet of the tank (0-
100 PSI Max.)
See Secon 4.5 for specic hook-up details for the agitator.
See mechanical drawings for further detail on connecons and
individual components.
4.2 CHILLER PUMP AND COOLING PROBE
The chiller should be located at approximately the same level or above the system it is cooling to avoid coolant
draining back into the tank and overowing aer the ThermoCube is turned o.
• A 400-Wa solid-state electric chiller unit, Universal: 115-230VAC, 50/60 Hz. 7A - 5A.
• Built-in pump – Output: 1Lpm@17psig
• Liquid chiller pump ambient temperature: 50°F - 104°F (10°C - 40°C).
• Chiller probe with sanitary clamp-style connecon for tank.
• Quick-disconnect couplers with push-in tube ngs for creang a circulang cooling loop with the chiller pump.
Reference ThermoCube manual for setup, informaon and troubleshoong.
Chiller probe and chiller pump

11
PROCEDURE TO SETUP COOLING LOOP:
1. Connect all uid lines shown in Figure 1 below. ¼” tubing should be used to complete the circulaon loop for
chilling.
2. Begin lling clean/ltered water into priming port unl full.
3. Plug power cable into chiller pump, switch pump ON.
4. Pump will begin circulang. Wait for the pump to pull water volume down and repeat unl no water is being pulled
down into the pump (this means the pump is primed).
CHILLER PUMP SET-UP:
Follow the direcons on the display screen and add the info that
needs to be calibrated. Press and hold ENTER (3 sec.) for each input.
(Toggle the UP and DOWN arrows to change the temperature set-
point.)
Note: If you noce your pump is not acvely cooling the sengs/
parameters should be checked.
—Ensure your desired cooling temperature is changed and visible on
the digital screen of the pump.
—The status menu displays the chiller operang status
and coolant temperature. The operang mode icons:
• Standby mode( * ): chiller is not controlling temperature
• Cooling mode ( ‒ ): chiller is controlling temperature and process
uid temperature is above the set point
• Heang mode( + ): Heang mode, chiller is controlling temperature and process uid temperature is below the
set point
—Use the START/STOP buon to switch to acvely cooling( - ).
—Anyme you change a setpoint or parameter, the system will switch to STANDBY mode (*).
CAUTION: The manufacturer recommends pure water in the recirculaon loop and to not operate
the chiller within 5 degrees of the coolant’s freezing point. The chiller cube should not be run with-
out uid or without chiller probe connected.
4.3 AUTOMATIC REFILL AND LEVEL SENSOR
The automac rell module allows the rell of the liquid pressure tank without having to shut down the spray
process. Auto-rell (oponal) comes with a level sensor, pneumac ball valve, and oponal drum pump. The auto
rell module accepts a signal from the level sensor that scks
out of the top of the tank showing a gauge for the liquid
amount and triggers a drum pump to rell the tank.
• Air operated valve mer control panel
• Dip tube with sanitary clamp connecon for liquid pressure
tank.
• Auto-rell control box – air operated.
• Connuous liquid level sensor – low level indicator for auto
-rell mer control box
Figure 1: Cooling Loop with chiller pump and chiller
probe.
Auto-Rell Module

12
AUTO-REFILL PROCEDURE:
1. Connect power to the controller.
2. Plug the level sensor cable into the sensor mounted to the main tank unit.
3. An NPT thread push tube ng needs to be added to the air inlet port on the boom of the controller (provided by
customer).
4. The auto-rell controller unit will supply air to the transfer pump only when the main tank level is low. In that case,
the yellow light on the controller will illuminate indicang the automac rell has been triggered and is currently
lling.
5. Supply air to the inlet on the control box (0-100 PSI max.)
4.4 PROGRAMMING THE LEVEL SENSOR
The auto rell system can be added to the Coang Supply Units and requires a level sensor connecon to aach to the
control panel. The level sensor displays the current tank level as a percent to full. The rell setpoint can be adjusted
for user preference. The tank level sensor comes pre-programmed. However, the set points (Q1 – SP1 and Q1 – RP1)
can be adjusted to congure the system specically for the applicaon.
The level sensor displays the tank level as a percent (%) full. However, all parameters are measured in millimeters
(mm) from the boom of the probe. The usable range of the level sensor is between 10 mm and 410 mm from the
boom of the probe, a 400 mm range.
There are two switching outputs that can be adjusted: Q1 and Q2. Output Q1 is used for the Auto-Rell feature and
output Q2 is used for the Low Tank Level indicator.
To access the above parameters from the main display (% full), press and hold the “Set” buon. Use the up and down
arrows to navigate to “Q1MENU” or “Q2MENU” and press the “Set” buon. Use the up and down arrows to navigate
to “SP1” or “RP1” (or “SP2” and “RP2”) and press the “Set” buon. Use the up and down arrows and the “Set” buon
to change the numeric values assigned to the given parameter. Instrucons for seng other parameters can be found
on pages 32-35 of the provided component manual.
Assuming the tank has been inially lled and given the values in the above table, as the system is being used the level
in the tank will decrease. Once the uid reaches 250 mm from the boom of the probe, 63% full (100% * (250-
10)/380=63%), Auto-Rell will turn on. As the uid level rises and reaches 390 mm from the boom of the probe,
100% full, Auto-Rell will be turned o.
If Auto-Rell is switched o or the supply is interrupted, and the uid level reaches 10 mm from the boom of the
probe, 0% full, the Low Tank Level indicator will turn on. This is intended as a warning that the system is not
automacally relling. The Low Tank Level indicator will turn o once the uid level rises above 50 mm from the
boom of the probe, 10% full.
Menu Parameter Name Descripon Preset
Expert Probe Probe Length Length of probe for this applicaon 457 mm
Qa QAHIGH High Level 20ma Maximum tank level (QAHIGH>QALOW) 380 mm
AutCal
Qa QALOW Low Level 4ma Minimum tank level 10 mm
Qa QAPOL Congure Analog output signal as congured QA-Nrm
Qa QATYP Congure Seng the output signal Auto V
DspVal Length Congure Display shows ll level in % %
Q1 SP1 Switching Point 1 High Level - AutoRell stops lling 380
Q1 RP1 Reset Point 1 Low Level - AutoRell begins lling 76
Q1 OU1 Switching Funcon Output Type - Normally Open/Closed Qx-Hnc
Q2 SP2 Switching Point 2 Not Low Level - Indicator will turn o at or below this value 50
Q2 RP2 Reset Point 2 Low Level - Indicator will turn on at or below this value 10
Q2 OU2 Switching Funcon Output Type - Normally Open/Closed Qx-Hno

13
4.5 AGITATOR AND FRL UNIT
Customer mounted agitator and FRL Unit that helps keep the liquid in suspension. The lter/regulator/lubricator (FRL)
unit provides a consistent oiled air supply to the agitator. The lter in unit will remove parcles down to 5 microns in
size.
CAUTION: The agitator should never be operated
without an oiled air supply. Running without
oiled air can result in a mechanical failure.
Providing more pressure to the agitator than recom-
mended can result in a mechanical failure of the unit.
Specicaons (customer provided materials):
• Bowl capacity: 0.6 oz. of lubricang oil
• 1/4” FNPT air inlet/60 PSI max/21 CFM max
• 1/2” tubing connecon between FRL unit to air inlet
4.6 TRANSFER PUMP AND SUPPLY TANK
The supply tank and transfer pump helps automate your spray applicaon and complements the automac rell mod-
ule. The auto-recirculaon tank is used for the agitaon of glaze uid and should be kept in suspension. Air operated
sanitary liquid ball valve allows liquid to circulate from the pump back into the liquid supply tank. When the low level
signal is acvated in the liquid pressure tank the ball valve will open to allow the ow of liquid into the liquid pressure
tank unl the high level sensor in tank is acvated. When the high level switch is acvated, the ball valve will close and
the uid will connue to recirculate from the liquid supply tank. The addional pneumac valve assembly with proper
tubing and ngs will supply a recirculaon loop for your glaze supply.
SPECIFICATIONS:
• Dip tube with sanitary clamp connecon for liquid pressure tank.
• Transfer pump – 2:1 air-operated stainless steel, 2-ball piston pump with manual air regulator/ lubricator
• 55-Gal polyethylene supply tank with open top lid, and base with drain/
recirculaon port
• Auto-recirculaon assembly comes with a pneumac 3-way diverng ball valve,
½” tubing and ngs.
SUPPLY TANK
• Air operated stainless steel 2-ball piston with sanitary
clamp outlet adapter.
• Drum lid bung mounng adapter
• Manual air pressure regulator with gauge
• 10 poly tubing, 1/2” O.D.
TRANSFER PUMP
• Max Air Inlet: 100 PSI (6.89 Bar)
• Max Fluid Working Pressure: 225 PSI (15.51 Bar)
• Max Output Flow: 2.78 GPM (10.52 lpm)
• Air Consumpon: 8 SCFM
• Max uid Temp: 190°F (88°C)
Supply Tank
Transfer
Pump

14
SECTION 5
SYSTEM START-UP AND OPERATION
Before beginning system start-up, walk through once more and check to conrm all your uid and electrical connecons are
connected as shown in your provided User Drawing Package. Conrm all sanitary clamps are ghtened down and contain gaskets
for a ght seal.
5.1 GLAZING SPRAY CART/DOLLY OPERATION
1. If you have the power supply distribuon electrical box (120VAC – 15A), you will have one power cord that needs
to be plugged in. This will supply power to your spray controller, zone control box (if applicable), and auto-rell
control module. If you do not have the power distribuon control box, you will need to supply power to each
individual electrical control box.
2. Supply power to your chilling pump unit. Your chiller pump should be already programmed correctly aer going
through the installaon steps in Secon 4. You may set your desired cooling temperature for the 25-Gal. tanks
main supply.
3. Refer to the provided level sensor drawing for programming details. Level sensor must be programmed while the
tank is empty to calibrate the sensor appropriately.
4. Conrm your liquid outlet 3-way valve is directed to your uid line and not the draining port.
5. Your variable spray mount with nozzles (or other possible spray setup) should be hooked up, mounted and
adjusted to your inial expectaons. Insure all uid lines have been connected to your nozzle(s) before supplying
pressure to the tank.
6. Turn on all your spray control boxes/panels (zoning box, spray controller, auto-rell control box, etc.)
7. At this point, the tank should currently be empty, and the auto-rell will begin lling the main tank supply from
your large glazing supply.
8. Once the tank is lled completely - your level sensor will display 100%, then the auto-rell will shut o.
9. Open your valve on the air inlet to be in-line with the regulator, set your pressure regulator to the desired spray
pressure and the tank will begin lling.
10. Begin supplying air to your agitator unit to keep your glazing uid in suspension.
11. The uid supply line to your nozzle setup should be full of glazing uid but should have some air trapped. The uid
needs to be purged before starng the system.
12. Make sure all nozzles are switched on before performing a spray purge with all nozzles. (If you need details on
zone control box operaons and guidance, please see manual provide on Customer’s project ash drive and see
the customer’s drawing package for component details).
13. Purge the nozzles and the uid supply line through the purge buon in your spray controller or by simply seng
the spray controls to variable and local trigger. Set duty cycle to 100% and trigger your nozzle unl all air has been
removed from the line. This will also insure there is no clog in the nozzle p.
14. Once purged, the system is ready for an applicaon.
Zoning Panel
Chiller Pump
Auto-Rell Panel
Spray Control Panel
Agitator
Pressure Tank

15
SECTION 6
CLEANING RECOMMENDATIONS
ATTENTION: Cleaning procedure is only a suggeson. Customer is ulmately responsible for a sani-
taon procedure that meets their requirements and standards.
CAUTION: De-pressurize the system before opening the pressure tank for any reason.
6.1 CLEANING PROCEDURE
1) Turn the auto-rell switch on the main control panel to the “OFF” posion (if applicable).
2) Close the ball valve on the tank’s incoming air inlet port.
3) De-pressurize the pressure tank by opening the 3-way valve on the air inlet port and pulling the ring on the tank’s
safety valve for a faster de-pressurizaon.
4) Empty the contents of the pressure tank by using the 3-way valve at the boom of the tank outlet.
5) Return the 3-way outlet valve to its normal posion and re-open the ball valve on the tank’s incoming air inlet port
to re-pressurize the tank.
6) Use the control panel to spray the nozzles unl all process uid remaining in the hoses, manifolds and nozzles is
discharged.
7) De-pressurize the tank, open and remove the agitator from the large port on top of the tank. Use this port for
pung your cleaning soluon in the tank. If you have the auto-rell system with the 55 Gal. supply tank, you
should start with cleaning this tank. Fill the tank with your cleaning soluon to prepare for auto-rell into main
tank.
8) Clean the auto-rell system (as applicable)
a) Liquids for cleaning, rinsing, and sanitaon can be added to the open-top supply tank.
b) Turn the auto-rell switch to the “ON” posion (provide air to the auto-rell pump) to begin lling.
c) When complete, turn the auto-rell switch to the “OFF” posion to stop pumping.
d) Repeat this process with appropriate uids ll the system is thoroughly ushed.
9) Clean the pressure tank, delivery hose and nozzle assemblies.
a) Liquids for cleaning, rinsing, and sanitaon can be added through the largest port on top of the tank or fed
through the auto-rell system.
b) Any inside surface on the pressure tank, sensors, or dip tubes can be manually cleaned, scrubbed, or wiped
down.
ATTENTION: The Teon lining of the jacketed hose is easily damaged; brushes/other tools should
never be used to clean/remove solids from the hose.
c) Close any ports on the top of the pressure tank and reopen the ball valve on the tank’s incoming air inlet port
to re-pressurize the tank.
d) Use the control panel to spray and move cleaning and sanizing uids through the hoses, manifolds and
nozzles.
e) Large volumes of cleaning or sanizing uid can be removed from the tank directly through the 3-way valve at
the boom of the tank.
—This should never be done while the tank is under pressure.
—This valve will divert the tank’s outlet but isolate any uid remaining in the hoses, manifolds, and nozzles.
This uid needs to be ushed through the nozzles under pressure.
10) The uids, me to ush, repeons, etc.… are to be determined by the user to meet your required level of
cleaning and sanitaon.
11) Aer cleaning and sanitaon, return all valves and port covers to their producon ready state.

16
6.2 MONTHLY MAINTENANCE
PNEUMATIC
Check all pneumac connecons for leaks and ghten or replace as needed.
LIQUID
Check all liquid connecons for leaks and repair or replace as required.
Check all tubes and/or hoses for leaks and repair or replace as required.
Check liquid components for leaks and repair or replace as required.
ELECTRIC
Check control panel for loose or corroded wires.
ATTENTION: Any long term shut-down requires that all liquid lines, liquid components, pumps,
spray nozzles be ushed and cleaned thoroughly.
Drawings
180TS18000036W0 Glaze Tank, Sanitary 25-gallon, Sanitary Ports
240TS24000016W0 Agitator, 4" Sanitary, Air operated
180TS18000003W0 Chiller, Probe, 1 1/2" Sanitary, 23"
180TS18000004W0 Chiller, Liquid Pump
160TS16VC0002W1 Air Inlet Kit, Manual Regulator
240TS24000129W0 Liquid Outlet Assembly
180TS18000015W0 Strainer, In Line, 60 Mesh
180TS18000005W0 Filter, Regulator, Lubricator
240TS24000100W0 Liquid Distribuon, Single Line
180TS18000025W0 Dip Tube, ¾” Sanitary
180TS18000024W0 55 Gal. Supply Tank, with 2:1 Rao SS Transfer Pump
240TS24000047W0 Tank Connuous Level Sensor Assembly
240TS24000131W0 Auto-Rell control box
SECTION 7
REFERENCE MATERIAL

17
SECTION 8
TROUBLESHOOTING
If these troubleshoong steps are followed and the system sll does not funcon, please contact your local Spray Spe-
cialist by calling 1-800-95-SPRAY (1-800-957-7729).
1. SPRAY CONTROL PANEL OR ZONE CONTROL PANEL WILL NOT POWER ON.
a. Ensure power cord is plugged into controller or zone control panel individually or the power cord for
these units are directed into the power distribuon box and the main power cord for this box is plugged in.
b. Conrm no power cables have been damaged.
c. If power sll does not work on one or all your controllers, the individual wiring will need to be inspected on the
power distribuon box. Refer to the electrical drawings and mechanical drawings in Customer’s Drawing
Package for further details.
2. LEVEL SENSOR GIVES YOU AN ERROR OR VALUE(S) WHEN THE TANK IS FULL OR FILLING.
a. The sensor must be calibrated with no uid in the tank.
b. A factory reset and re-calibraon should be done to insure the issue is only a program/ calibraon issue.
— Hold “SET” down for three seconds or more. Toggle “UP” or “DOWN” to locate “RstFct”. This will allow the
user to set parameters back to factory seng.
—With the parameters now reset, using your specied level sensor drawing (located in Customer Drawing
Package) go through the guidelines and parameters table on the drawing to set the correct parameters.
—Refer to level sensor manual provide for further details on funconality and parameters.
c. If your issue does not appear to be a calibraon/ parameters issue, please contact your local Spray Specialist.
3. SPRAY PATTERN/DISTRIBUTION AND FLOW ISSUES
a. If you are seeing issues with your spray paern, coverage, and ow of your spray product, the rst place to
check is the liquid lter/ strainer being used in-line with the uid delivery.
—Ensure all pressure has been removed from your tank before opening anything and removing clamps.
—On the outlet of your Glazing spray system you may nd a strainer assembly between the 2-way
ball valve and the 3-way ball valve.
—Remove the 2.5” sanitary clamp that is holding to symmetrical sanitary connector ngs. Between these
ngs will be a 60-mesh gasket screen. Inspect and clean the gasket screen of any solids buildup.
b. Next, the nozzle(s)/header(s) should be inspected for clogging. Remove the ps from your spray nozzle(s).
Clean with water or preferred cleaning soluon. DO NOT use any tool to poke and scrape at the ps orice to
remove a clogged substance. Use high pressure to dislodge any substance clogged in the p.
c. The enre system, especially the nozzles/ps should be ushed clean with water or preferred cleaning
soluon aer the compleon of any system usage. The lines should not be shut down for long periods with
spray product le in it.
4. CHILLER/ CIRCULATION PUMP ISSUES
a. Ensure the power cord and power switch is turned on the side of the pump. The fan will be running, and you
will be able to hear it operang.
b. Ensure your pump has not run dry and is primed correctly via the ll port on the top of the pump. The water
level should be almost to the top of the ll port.
c. If you noce your pump is not acvely cooling, sengs/parameters should be checked.
—Check to make sure your desired cooling temperature is changed/ visible on the digital screen of the pump.
—Next to the temperature setpoint you have selected, there will be an “*” symbol or a “-” symbol. The “*”
means your pump is in a STANDY mode and is not acvely cooling. The “-“ means the pump is acvely cooling.
—Use the START/STOP buon to switch to acvely cooling “-”.
—Anyme you change a setpoint/parameter, the system will switch to STANDBY mode and shows “*” symbol.

18
SECTION 9
SPARE PARTS LIST
GLAZE SPRAY CART/DOLLY
AUTO-REFILL SUPPLY TANK, TRANSFER PUMP AND AUTO-RECIRCULATION
Please contact your local Spray Specialist by calling 1-800-95-SPRAY (1-800-957-7729).
Part Number Descripon
CL004759K61 Clamp, 1/2" to 3/4" sanitary tri-clover, 316 SS
CL004759K62 Clamp, 1" to 1.5" sanitary tri-clover, 316 SS
CL00AC13HH425 CLAMP, SANITARY, 2-1/2", 304SS
CL004322K156 Clamp, 4" sanitary tri-clover, 316 SS
FRMM5044K11 Gasket, 1/2" sanitary tri-clamp, Viton.
FRMM5044K12 Gasket, Sanitary, 3/4" sanitary tri-clover, Viton.
FRMM5044K13 Gasket,1" sanitary tri-clover, Viton.
FRMM5044K14 Gasket, 1-1/2" sanitary tri-clover, Viton.
FI00MPVS250X060 Screen,2-1/2" Viton Tri-clamp gasket, 60-Mesh, 316SS Mesh
LS00FP1000G1NMB_AC23 Level sensor, analog 4-20 mA, TDR
WR00RKV45T10 Level sensor cable, yellow, M12 connecon
PRXXPACPAPABIN0 Gauge for Air inlet kit, 0-100PSI, back mount
VC00110-BC Regulator for air inlet kit, manual, high relief
CO00104001C1 Enre chiller/ circulaon pump
WR00WPSD1CVR Connector cover for chiller pump, waterproof
160TS16VC0009W1 Caster wheels, 4” polypropylene, locking, with hex. nut
240TS24000047W0_SU01 Filter/Regulator/Lubricator (FRL) for oiled air supply to agitator
Part Number Descripon
TK0012342 Tank, lid, 23" diameter, polyethylene
PU00GR295616 Pump, Transfer, 2:1 rao
PU00GR295616_SP01 Kit, Repair, Seals, Upper, T2, for PU00GR295616 Pump
PU00GR295616_SP02 Kit, Repair, Seals, Lower, T2, for PU00GR295616 Pump
PU00GR295616_SP03 Kit, Repair, Sha, T2, for PU00GR295616 Pump
PU00GR295616_SP04 Kit, Repair, Extension TU, for PU00GR295616 Pump
VC00660731 Regulator - Manual Air Kit
MA002479T31 Caster for auto-rell supply tank
VA008P014612 Pneumac valve for auto-recirculaon on 55 gal. supply tank

© 2022 All rights reserved. Printed in the U.S.A.
Under copyright laws, this manual may not be reproduced in any form, in whole, or in part, without prior wrien permission from
Spraying Systems Co®. This revision supersedes all previous revisions. Every eort has been made to ensure that the informaon
in this manual is accurate at the me of prinng.
However, Spraying Systems Co. assumes no liability for errors or omissions and reserves the right to make changes without noce
to any products described herein to improve reliability, funcon, or design. Other company and product names may be
trademarks of their respecve companies.
Warranty is one (1) year on non-wear parts from ship date. Wear items are covered for manufacturing defect only for a period of
one (1) year. Wear items include, but may not be limited to, Liquid pump and Liquid regulator. Seller warrants that its products
will conform to and perform in accordance with the products’ specicaons.
Seller warrants that the products do not infringe upon any copyright, patent, or trademark.
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED
TO, THOSE CONCERNING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
ML00STDGLAZE Rev. 4 8/2022 © Spraying Systems Co. 2022