Spraying Systems AutoJet 1000+ User manual

AutoJet® Sanitary Food
Coating Spray System
OWNER’S MANUAL
ML00COATINGSYS
spray.com

TABLE OF CONTENTS
1. Preface ·····································································································································3
1.1 Important ·····································································································································3
1.2 How to Use This Manual ··············································································································3
2. Safety ·······································································································································3
2.1 General Safety Informaon··········································································································3
2.2 Unpacking the System··················································································································4
3. System Overview ······················································································································5
3.1 Introducon··································································································································5
3.2 Specicaons································································································································5
3.3 Spray Control Panel Opons ········································································································6
3.4 Oponal Add-Ons·························································································································7
4. System Overview ······················································································································8
4.1 Set-Up···········································································································································8
4.2 Auto-Rell/Level Sensor···············································································································9
4.3 Transfer Pump ···························································································································11
4.4 Pressure Sensor··························································································································12
4.5 Flow Meter ·································································································································13
5. Cleaning/Maintenance············································································································· 14
5.1 Cleaning Procedure ····················································································································14
5.2 Maintenance······························································································································15
6. Troubleshoong······················································································································· 15
7. Spare And Replacement Parts ··································································································· 16

3
1.1 IMPORTANT
The AutoJet® Sanitary Food Coang Spray System and all components are produced, tested and checked at the facto-
ry. The system can be dangerous if used incorrectly. Read this manual carefully and read any safety instrucons.
Operators must always follow the general safety instrucons in the working area and aim to prevent accidents.
The manufacturer reserves the right to make changes in standard construcon without prior nocaon.
Images and diagrams in this manual may not be exact representaons of your system conguraon.
1.2 HOW TO USE THIS MANUAL
This manual is intended to be a source of informaon for the operators and technicians who may be installing, inter-
acng with, or servicing/maintaining Spraying Systems Co.® systems and components.
This manual contains important safety warnings, installaon instrucons, operang instrucons, troubleshoong, and
maintenance informaon.
ICONS
WARNING: The user can be seriously injured, damage their health, and/or damage the system.
CAUTION: Product, process, or environment can be damaged or be in danger if the instrucons are
not followed correctly.
ATTENTION: Supplementary informaon for the user that draws aenon to possible problems.
SECTION 1
PREFACE
SECTION 2
SAFETY
2.1 GENERAL SAFETY INFORMATION
READ AND FOLLOW INSTRUCTIONS
All safety-related and operang instrucons should be read before the system is operated. Follow all operang in-
strucons.
SERVICING
Do not aempt to service this system unless you have been trained or authorized to conduct repairs. Only authorized
and qualied service personnel should aempt to service this system. Service by unauthorized personnel may void
any and all warranes.
WARNING: Before performing any maintenance, make sure electrical power is o and any air/liquid
pressure is bled from the system.
UNINTENDED USE
Use of Spraying Systems Co.® equipment in ways other than those described in the documentaon supplied with
the equipment may result in injury to persons or damage to property. Examples of unintended use of equipment
would be:
• Using incompable materials/damaged parts
• Making unauthorized modicaons/using unapproved auxiliary equipment

4
• Removing or bypassing safety guards or interlocks
• Operang equipment in excess of maximum rangs
REGULATIONS AND APPROVALS
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for
Spraying Systems Co. equipment will be void if instrucons for installaon, operaon, and service are not followed. All
phases of equipment installaon must comply with federal, state, and local codes.
PERSONAL PROTECTIVE EQUIPMENT
Spraying Systems Co. strongly recommends the use of appropriate safety equipment when working in potenally
hazardous environments and chemicals. This safety equipment includes, but is not limited to, the following:
• Protecve hat, long sleeve shirt, and pants
• Safety glasses or face shield
• Chemical-resistant or safety gloves and apron
Users of this product should never place themselves in the path of the resulng spray. Users should consult and follow
the recommendaons of the Safety Data Sheet (SDS) of any chemical or uid sprayed using this system.
PRESSURIZED SYSTEMS
It is important to recognize proper safety precauons when using a pressurized spray system. When dealing with
pressure applicaons, the system pressure should never exceed the lowest rated component. Always know your
system, all component capabilies, maximum pressures, and ow rates.
WARNING: Fluids under pressure can penetrate skin and cause severe injury.
ATTENTION: Always remember to carefully read the chemical manufacturer's labels, follow SDS,
and all direcons.
WARNING OF SHOCK HAZARD
To reduce the risk of electric shock, do not open the cover on electrical control panel. For service contact
Spraying Systems Co.® at 1-866-321-2250.
WARNING: Plug panels into a GFCI outlet.
WARNING: To prevent injury, avoid contact with potenally hot parts. Components can cause
severe burns. Do not aim the spray at any person or part of the body. Do not place any part of your
body into the spray paern.
USE OF CHEMICAL COMPONENTS
The use of any chemicals requires careful control of all worker safety.
Spraying Systems Co.® does not manufacture or supply any of the chemical components used in this equipment and is
not responsible for their eects. Because of the large number of chemicals that could be used and their dierent
chemical reacons, the buyer and user of this equipment should determine compability of the materials used and
any of the potenal hazards involved.
2.2 UNPACKING THE SYSTEM
The Sanitary Food Coang Spray System is mounted on a skid with wheels; cauon must be taken when moving the
system. The system components come carefully packaged to protect them from damage. Use cauon when opening
the crate. The crate will contain all parts needed to install the unit. Parts of the unit may be wrapped in bubble wrap.
Remove all of the packaging material wrapping the system. Once unpacked and removed the from the crate, the
system is ready for installaon and connecon.
CAUTION: The packaging may contain exposed cables, hoses, or other components. Always exercise
cauon when opening boxes to avoid accidental damage or slicing of various components.

5
3.1 INTRODUCTION
The AutoJet® Sanitary Food Coang Spray System is a system that can be used in a variety of applicaons to properly
manage uid supply of low to mid viscosity uids. This system consists of a 20-gallon, 316 steel supply tank and
sanitary, FDA compliant, air operated diaphragm pump to eciently deliver processed uid to the spray nozzles. It
oers versality through a variety of equipment opons such as, auto rell for keeping the tank full without disturb-
ing producon and in-line liquid heang for viscous spray applicaons. Sanitary materials and clamp-style connec-
ons allow for easy cleaning and low maintenance costs. The recommended Spraying Control Panel opons are a
separate kit that may not be included.
3.2 SPECIFICATIONS
AIR INPUT REQUIREMENTS
• Pressure: 80 psi (min), 100 psi (max)
• Inlet Port: 3/4” SF (f)
• Consumpon: Main System: 10 SCFM Normal/40 SCFM Max Operaon
ENVIRONMENTAL
• Operang temperature range: 32° to 120°F (0° to 42.8°C)
• Humidity Range: 5 to 95% (non-condensing)
LEVEL SENSOR (OPTIONAL)
TDR (Time Domain Reectometry) Level Sensor
—4 to 302°F (-20° to 150°C)
—232 psi max. (16 bar)
—24 V DC
SUPPLY TANK
• 20 gallon (76-liters) tank with removable lid
— 18” diameter li-o lid
— Stainless steel bar leg supports
• Frame mount assembly
— Stainless steel frame for mounng all components
— 48 inches long x 36 inches wide x 60 inches high
• 316L SS construcon Electropolished
SECTIONS 3
SYSTEM OVERVIEW

6
3.3 SPRAY CONTROL PANEL OPTIONS
Spray control modules pair with the oponal variable spray mount and provides the means to set operang
parameters and control the funconing of the automac spray nozzles. AutoJet® oers three updated panel models to
choose from. The controllers are designed to run electric actuated spray nozzles.
Controllers not included with this system package. These controllers are suggested.
*Dual Channel 1000+ is only capable with electric actuated spray nozzles and air nozzles can only work with
a single channel.
Features AutoJet 1000+ AutoJet 1750+ AutoJet 2150+
HMI Touch Screen 4.3” 4.3” 7”
Power Input 110-240 VAC,
50/60, 1Ph., 3A
110-240 VAC,
50/60 1 ph., 5A
120 VAC, 50/60,
1Ph., 8A
Washdown Closure ✓✓✓
Recipes ✓✓✓
Trigger Input ✓✓✓
Global Compability, mul-
voltage power cords available
✓✓✓
Stainless Steel Control Panel ✓✓✓
Power On/O Switch ✓✓✓
Level Switch ✓✓✓
Pulse Width Modulaon (PWM) ×✓✓
System Outputs ×✓✓
Dual Channel* ✓×✓
HMI Wi-Fi Access ×✓✓
2300 Series Controls ×✓✓
Precision Spray Control ×✓✓
Encoder Input ××✓
Flow Monitoring ××✓
Pressure Input Sensor ××✓
Ethernet IP ××✓
High Capacity ××✓

7
3.4 OPTIONAL ADD-ONS
These add-on systems are for any liquid delivery supply units.
— HD15 IN-LINE HEATER
For applicaons that require heang the HD15 In-Line Heater is an oponal add-on for
the Food Coang Supply Unit. The In-Line construcon allow heang to be achieved only
on-demand for opmal response and energy eciency. For more informaon refer the
HD-15 In-Line Heater Owner’s Manual.
— AUTO-REFILL
Auto-Rell is an oponal module that helps rell the supply tank during operaon and recirculaon. The
auto rell system can be added to the Food Coang System and requires a level sensor connecon to
aach to the control panel. The level sensor displays the current tank level as a
percent to full. The rell setpoint can be adjusted for user preference.
— TRANSFER PUMP
Easily transfer low to medium viscosity liquids out of drums and totes. Air driven
sanitary design, 2:1 rao piston pump, with air regulator.
— FLOW METER
Designed for the 2150+ Spray Control Panel measures the ow of the nozzle
— PRESSURE SENSOR
Designed for the 2150+ Spray Control Panel to provide liquid pressure monitoring
and applicaon adjustment.
Level Sensor
for Auto Rell
Transfer
Pump

8
SECTION 4
SYSTEM START-UP
Fluid delivery is accomplished via a diaphragm pump mated to a back-pressure regulator allowing for excess uid
pressure to be recirculated back to the supply tank. A manual 2-way valve inlet allows for the opon of recirculaon
of uid from nozzles back to supply tank. The main air is congured to supply the diaphragm pump with a single
connecon.
4.1 SETUP
Connect all process lines to the tanks, pumps and nozzles. See electrical control panel connecons for your specic
cables and wiring for your system. Main air is congured to supply the diaphragm pump with a single connecon.
Before starng the system for the rst me, be sure to follow all instrucons on the drawings and in the “System
Hook-Up and System Operaon” secon of this manual.
CAUTION: Always check all electrical, hydraulic, and pneumac connecons before powering on the
system or turning on air and water supply.
To operate system, follow all startup procedures above.
1. To ll the tank manually, open the tank lid and ll to desired level.
2. Turn on the air valve to the pump inlet to allow it to start pumping shown in Figure 2.
3. Set the desired liquid pressure using the manual pressure regulator shown in Figure 1. Excess pressure/ow will
be released through the backpressure regulator and directly back to the tank.
4. Adjust the knob on the needle valve to adjust this rate of recirculaon allowing for mild agitaon of the contents
of the tank. Never throle the valve more than what the nozzles require for operaon. This can be checked by
running the nozzles and turning down the ow of air to the pump. If you start to see large drops in the air pres-
sure control gauge, the pump speed is too low to keep up. Adjust the needle valve while spraying and circulang
to increase pump speed.
5. If external circulaon to the nozzles and back is desired, an orice plate is provided at the return.
6. Make sure 2-way ball valve on liquid outlet is open and if desired, 2-way ball valve on liquid inlet is open for recir-
culaon.
FLUSH AND DRAIN TANK
1. If using auto-rell, complete the steps as needed in the Auto-Rell secon of this manual and turn the rell
control switch to “ON” (Auto-Rell secon in “Oponal Add-Ons” secon of this manual).

9
2. To empty the tank, either direct the outlet uid line to a drain or use the spray controller to ush the tank contents
through the spray nozzles or header. Fill with any desired cleaning uid which can be controlled with the
approapriate controller.
WARNING: The air supplied to the machine must be clean, free of moisture and lubricang uids;
failure to do this will void all warranes.
4.2 AUTO-REFILL/LEVEL SENSOR
The automac rell module allows the rell of the liquid pressure tank without having to shut down the spray process.
Auto-rell (oponal) comes with a level sensor, pneumac ball valve, and oponal drum pump. The auto rell module
accepts a signal from the level sensor that when the liquid is low it triggers the rell tank.
Auto-Rell module consists of:
•Air operated valve control panel
• Connuous liquid level sensor – low level indicator
HOOK-UP AUTO-REFILL AND LEVEL SENSOR TO THE PUMP:
1. Connect liquid lines from the pressurized supply to the rell port. Note, the rest posion of the rell valve will
have a circular indicator to the adjoined ports with no air actuang the valve.
2. The re-circulaon port, in the rest posion, is for recirculang the uid from the source. This is useful for uids
that fall out of suspension, or if your pump is posive displacement it is required to use this ng. If you do not
wish to re-circulate, please plug this port.
3. Next, connect uid line from the rell valve port to the ll port at the boom of the tank and connect the air
supply to the auto-rell panel.
AUTO-REFILL CONTROL PANEL SET-UP
1. Connect power to the controller.
2. Plug the level sensor cable into the sensor mounted to the main tank unit.
3. The sanitary ange needs to be added to the air inlet port on the boom of the controller provided by the
customer. Air must be supplied to the air inlet port.
Figure 2
Figure 1
Air Inlet 3/4 SF
(Fing not included)
3/4” SF Liquid
Recirculaon

10
4. The auto-rell controller unit will supply air to the numac valve
when the main tank level is low. In that case, the yellow light on the
controller will illuminate indicang the automac rell has been
triggered and is currently lling.
5. Supply air to the inlet on the control box (0-100 PSI max.)
PROGRAMMING THE LEVEL SENSOR
The tank level sensor comes pre-programmed. However, the set points
(Q1 – SP1 and Q1 – RP1) can be adjusted to congure the system
specically for the applicaon.
The level sensor displays the tank level as a percent (%) full. However, all
parameters are measured in millimeters (mm) from the boom of the
probe. The usable range of the level sensor is between 10 mm and 410
mm from the boom of the probe, a 400 mm range.
There are two switching outputs that can be adjusted: Q1 and Q2.
Output Q1 is used for the Auto-Rell feature and output Q2 is used for the Low Tank Level indicator.
To access the above parameters from the main display (% full), press and hold the “Set” buon. Use the up and down
arrows to navigate to “Q1MENU” or “Q2MENU” and press the “Set” buon. Use the up and down arrows to navigate
to “SP1” or “RP1” (or “SP2” and “RP2”) and press the “Set” buon. Use the up and down arrows and the “Set” buon
to change the numeric values assigned to the given parameter. Instrucons for seng other parameters can be
found on pages 32-35 of the provided component manual.
Assuming the tank has been inially lled and given the values in the above table, as the system is being used the
level in the tank will decrease. Once the uid reaches 250 mm from the boom of the probe, 63% full (100% * (250-
10)/380=63%), Auto-Rell will turn on. As the uid level rises and reaches 390 mm from the boom of the probe,
100% full, Auto-Rell will be turned o.
If Auto-Rell is switched o or the supply is interrupted, and the uid level reaches 10 mm from the boom of the
probe, 0% full, the Low Tank Level indicator will turn on. This is intended as a warning that the system is not
automacally relling. The Low Tank Level indicator will turn o once the uid level rises above 50 mm from the
boom of the probe, 10% full.
Menu Parameter Name Descripon Preset
Expert Probe Probe Length Length of probe for this applicaon 457 mm
Qa QAHIGH High Level 20ma Maximum tank level (QAHIGH>QALOW) 380 mm
AutCal
Qa QALOW Low Level 4ma Minimum tank level 10 mm
Qa QAPOL Congure Analog output signal as congured QA-Nrm
Qa QATYP Congure Seng the output signal Auto V
DspVal Length Congure Display shows ll level in % %
Q1 SP1 Switching Point 1 High Level - Auto-Rell stops lling 380
Q1 RP1 Reset Point 1 Low Level - Auto-Rell begins lling 76
Q1 OU1 Switching Funcon Output Type - Normally Open/Closed Qx-Hnc
Q2 SP2 Switching Point 2 Not Low Level - Indicator will turn o at or
below this value
50
Q2 RP2 Reset Point 2 Low Level - Indicator will turn on at or below
this value
10
Q2 OU2 Switching Funcon Output Type - Normally Open/Closed Qx-Hno
Liquid Inlet
3/4” SF
Liquid Outlet
3/4” SF
Air Inlet 1/4” ODT
End User Supplied
Air 0-100 PSI Max

11
4.3 TRANSFER PUMP
Easily transfer low to medium viscosity liquids out of drums and totes. air driven, 2:1 rao piston pump, with air
regulator.
SPECIFICATIONS
• Max. Air Inlet: 100 PSI (6.89 Bar)
• Max. Fluid Working Pressure: 250 PSI (17.24 Bar)
• Max. Output Flow: 2.5 GPM (9.46 Ipm)
• Air Consumpon:10.5 SCFM
• Max. Fluid Temp: 180°F (82°C)
SYSTEM START-UP
1. Check the regulator reads “0” psi.
2. Make sure all air and liquid supply ngs/lines are connected and secured fully before starng.
3. Start transfer pump process by turning the knob on the lter/regulator clockwise.
4. Slowly raise air pressure unl the transfer pump begins cycling.
5. Use the regulator to control the pump speed and liquid pressure.
6. Since this is a 2:1 rao piston pump, a pressure reading on the lter/regulator of 40 psi will output 80 psi.
PRESSURE RELIEF PROCEDURE
1. Using the lter/regulator, turn knob counterclockwise to relieve pressure.
2. Once gauge reads “0” psi, the liquid supply can be removed.
3. If nozzle/hose is clogged/pressure has not been fully relieved aer following the steps above, very slowly loosen
the hose end coupling to relieve pressure gradually, then loosen completely. Clear hose or nozzle blockage.
CAUTION: Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury
from splashing or moving parts.
WARNING: Never let the pump run dry of the uid being
pumped. A dry pump can accelerate and cause personal
injury and/or damage to the pump.
FLUSHING
Flush at the lowest possible pressure and ush with a uid that is
compable with the uid being dispensed and the equipment weed
parts.
1. Aer Pressure Relief Procedures above, place sucon tube in drum
containing ushing uid.
2. Set pump to lowest uid pressure, and start pump.
3. Cycle pump unl desired ushing is complete.
4. Completely relieve air pressure to pump before removing
pump from drum.
Quick
Disconnect
1” SF (f)
Pump Fluid
Outlet
Threaded
Bung Adapter
For Drum
Grounding
Screw
1/4” NPT
(63.0)
(33.5)
Filter Regula-
tor Manual
Pressure
Control, 1/4”
Pump Fluid
Inlet

12
4.4 PRESSURE SENSOR
IF YOU HAVE PRESSURE SENSOR:
Hook-up the 3/4” SF (f) outlet to the 3/4” SF (f) liquid outlet on the pump. Than aach the M12 pressure
port cable to the corresponding M12 solenoid cable for cylinder air port on the ACP.
See your specied Control Panel Manual for all sensor and cable specicaons.
SPECIFICATIONS
General
• Measuring range: 0-100 psi (7 bar)
• Cable details: M12 (M) - 5 m
• Protecon rang (all sensors): IP67/IP69K
Standard, Flush-Style Diaphragm, and Sanitary pressure sensors are available
• The ush-style diaphragm pressure sensor is used with uids that contain solids.
• The sanitary pressure sensor is used with any sanitary conguraons (if applicable).
Liquid Connecons - Connecon Types
• Threaded: 3/4" SF (male x female)
• Sanitary: 3/4" tri-clamp ange (Inlet/Outlet)
Sanitary Pressure Sensor Kit

13
4.5 FLOW METER
SINGLE AND DUAL CHANNEL ADD ON
The SCS Series ow meter is mounted on a plate. With a single channel 2150+, you will receive the standard single
channel ow meter. If you have a dual channel 2150+, you will receive the standard single channel ow meter with a
second channel add-on.
—Flow meters are pre-programmed, but sll require origin and span adjustments.
—For detailed ow meter setup instrucons, refer to the ow meter manual provided with the system.
ORIGIN ADJUSTMENT
While the pipe secon with the ow meter is lled with uid and uid is not moving, press and hold the up and down
direconal buons unl the origin adjustment screen appears. Use these buons to select “yes” and then press the
mode buon and wait while the sengs are saved.
SPAN ADJUSTMENT
Span adjust is inially set for water and will need to be adjusted to suit your process uid. To do this, navigate to the
span adjust seng under advanced sengs aer seng ow tuning to span adjust. Then perform test sprays for a
set me and record the mass of uid sprayed and the volume of uid reported to the spray control panel. Adjust the
span up or down to reect this measured spray and conform with further test sprays.
• Clamp-on style ow meter
• Overall dimensions: 18" x 12" x 5.5"
• Mounng dimensions: 17" x 11" - 0.34" dia. holes
• Ambient temperature: 14-140°F (-10-60°C)
Fluid Connecons:
• Threaded version: 1/2" NTP (F) Inlet/Outlet
Flow Rate:
• Maximum: 5.28 GPM (20 L/min)
• Minimum: 0.02 GPM (0.076 L/min)
Plug and Spray connecons, ow meter
(located on boom of 2150+)
Color Code: Flow
Pin # Color Descripon
1Brown +24 VDC
2white N/A
3Blue 0V
4Black 4-20ma Signal
Flow meter with dual channel add-on

14
SECTION 5
CLEANING/MAINTENANCE
ATTENTION: Cleaning procedure is only a suggeson. Customer is ulmately responsible for a
sanitaon procedure that meets their requirements and standards.
5.1 CLEANING PROCEDURE
1. Turn the auto-rell switch on the main control panel to the “OFF” posion (if applicable).
2. Close the 2-way ball valve on the pump’s incoming air inlet port. This stops the pump from operang.
3. Close the recirculaon port 2-way ball valve.
4. Remove the hose/ tube connecng to the recirculaon port inlet and use this line to remove majority of
the uid in the tank.
5. When ready, open ball valve for air inlet to the pump again to start draining the tank and uid lines.
6. Once the tank is empty, then majority of the uid is drained. Reconnect the open hose/ tube to the re-
circulaon port and open the recirculaon ball valve.
7. At this point, the end user can ll the tank with their recommended cleaning soluon. The cleaning so-
luon can be recirculated.
8. Use the control panel to spray the nozzles unl all process uid remaining in the hoses, manifolds and
nozzles is discharged.
9. Clean the auto-rell system (as applicable).
a.Liquids for cleaning, rinsing, and sanitaon can be added to the auto-rell supply tank and uid de
livery line.
b.Turn the auto-rell switch to the “ON” posion to begin lling.
c.When complete, turn the auto-rell switch to the “OFF” posion to stop pumping.
d.Repeat this process with appropriate uids ll the system is thoroughly ushed.
10. Clean the tank, delivery hose and nozzle assemblies.
a.Liquids for cleaning, rinsing, and sanitaon can be added through the open top of the tank or fed
through the auto-rell system.
b.Any inside surface on the pressure tank, sensors, or dip tubes can be manually cleaned, scrubbed,
or wiped down.
c.Use the control panel to spray and move cleaning and sanizing uids through the hoses, manifolds
and nozzles.
11. The uids, me to ush, repeons, etc.… are to be determined by the end user to meet your required
level of cleaning and sanitaon.
12. Aer cleaning and sanitaon, return all valves and port covers to their producon ready state.

15
Please refer to troubleshoong below or contact Spraying Systems Co. for further assistance.
-System does not spray or has a bad paern
1. Check air supply pressure on pump
2. Check ball valve at the uid outlet and inlet if recirculang
3. Power to the Control Panel
4. Check wiring between the Control Panel and the PulsaJet gun(s)
5. Verify Trigger signal
6. Check nozzle for clogging.
-Air in liquid line/Poor pump performance
1. Check pump air supply and regulator
2. Check for leaks in air inlets
3. Check for leaks in liquid inlets
4. Disassemble pump and check for damaged diaphragm or seals
5.2 MAINTENANCE
ATTENTION: Any long term shut-down requires that all liquid lines, liquid components, pumps,
spray guns be ushed and cleaned thoroughly.
Check individual control manuals for specic controls or call a spray specialist at 1-866-321-2250.
Daily Monthly Every 6 Months Every 12 Months
Pneumac
Controls
N/A • Check for leaks
• Check system
main air
pressure as
specied
• Tighten all screw
terminal connec-
ons to insure
proper bonding.
• Check component calibraon
and re-calibrate if required.
See individual control
component manuals for
calibraon procedures.
Liquid Controls N/A • Check all liquid
connecons, in-
line lters, tubes/
hoses for leaks.
N/A N/A
Spray Nozzles • Check all spray
guns for leaks or
mechanical mal-
funcons
• Clean, lubricate,
and adjust all
spray guns.
N/A N/A
SECTION 6
TROUBLESHOOTING

16
SECTION 7
SPARE AND REPLACEMENT PARTS
Flow Meter
Part Part Number
Cable Glands, Strain Reliefs & Cord Grips LTCG 3/4 NPT 8.5mm SPLIT BLACK CG00836M3234GBH
Flow Sensor Controller: Main Unit, DIN Mount for FD-X series FL00FD00XA1
Clamp, Metal Pipe, 10.8mm - 14mm, 1/2" ODT, for use w/ FD-XS20 FL00FDXC20M2
Flowmeter, Ultrasonic, Sensor Head, 0 - 20000 mL/min, clamp on, 2m cable, used w/
FDX controller & FDX clamp
FL00FDXS20
Five-meter cable, M12 (f), M12 (m), 4 wire LEXXSD4FD4M005P
Standard Key Connector, 4-Wire M12 (m), 18 ga. max., 4A, Field Wire-able JC00BS81410
Pressure Sensor Parts Number
Clamp, 1/2” to 3/4” sanitary tri-clamp, 316SS CL004750K61
Clamp, 1” to 1.5” sanitary tri-clamp, 316SS CL004759K62
Gasket, 1/2” sanitary tri-clamp Viton FRMM5044K11
Gasket, 1.5” sanitary tri-clamp, Viton FRMM5044K14
Cable, M12 (f), M12 (m), 5 meter LEXXSD4FD4M005P
Adapter, G1/Vario ng to 1.5” tri-clamp, 316 SS, Use with PR00PG2795 PL00E33208
Fing, tee, sanitary, instrumental, 3/4” x 1.5” tri-clamp, short, 316LSS PL00TEG7R6L1575
Pressure Transmier, -14.5...145 psi range, 4 wire DC, 4-20mA scalable analog and
PNP.NPN
PR00P12794
Part Part Number
Pump Diaphragm, NDP-20 series, 3/4” NPT, 316 SS Body, PTFE Diaphragm PU00ND20BST
Sensor, level, TDR (Time Domain Reectometry), analog 4-20 ma, 2 switching outputs (1
pnp, 2 npn/pnp), 12-30 VDC, 1000mm length (can be cut as low as 200mm)
LS00FP1000G1NMB
Food Coang, Sanitary, 3/4" Quick-Clamp Fluid Connecons, Main Assembly 240TS24000143W0
20 gallon Tank replacement, 18” li o lid 240TS24000191W0
100 mesh size strainer (1/2TWD-FC100) 240TS24000134W0
Needle valve for recirculaon kit 240TS24000139W0

© 2022 All rights reserved. Printed in the U.S.A.
Under copyright laws, this manual may not be reproduced in any form, in whole, or in part, without prior wrien permission from
Spraying Systems Co®. This revision supersedes all previous revisions. Every eort has been made to ensure that the informaon
in this manual is accurate at the me of prinng.
However, Spraying Systems Co. assumes no liability for errors or omissions and reserves the right to make changes without noce
to any products described herein to improve reliability, funcon, or design. Other company and product names may be
trademarks of their respecve companies.
Warranty is one (1) year on non-wear parts from ship date. Wear items are covered for manufacturing defect only for a period of
one (1) year. Wear items include, but may not be limited to, Liquid pump and Liquid regulator. Seller warrants that its products
will conform to and perform in accordance with the products’ specicaons.
Seller warrants that the products do not infringe upon any copyright, patent, or trademark.
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED
TO, THOSE CONCERNING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
ML00COATINGSYS Rev. 2 6/2022 © Spraying Systems Co. 2022
North Avenue and Schmale Road, P.O. Box 7900, Wheaton, IL 60187 - 7901
Tel: 1.800.95.SPRAY Intl. Tel: [phone]
Fax: 1.888.95.SPRAY Intl. Fax: [phone]
www.spray.com