Stagemaker SR25 5004 M1 B User manual

This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
Q31212707051-0 02910618900010 PS20335 19.9.2018
Original instructions
OWNER'S MANUAL FOR CHAIN HOIST
SR25 5004 M1 B
English Q3121270-0.ORD 19.9.2018

OWNER'S MANUAL FOR CHAIN HOIST
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This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
Table of contents
1GENERAL INTRODUCTION..............................................................................................................4
1.1 Foreword: About this Manual ................................................................................................................... 4
1.2 Symbols Used in this Manual................................................................................................................... 4
1.3 Safety Alert Symbols and Signal Words................................................................................................... 4
1.4 Questions and Comments........................................................................................................................ 5
1.5 Exclusion of Warranty.............................................................................................................................. 5
1.6 Manual Use............................................................................................................................................. 5
1.7 Environmental Information....................................................................................................................... 6
1.7.1 Lifecycle Environmental Impacts....................................................................................................... 6
1.7.2 Energy Consumption ........................................................................................................................ 6
1.8 Terminology............................................................................................................................................. 7
2SAFETY FIRST!.................................................................................................................................8
2.1 Personal Protective Equipment (PPE)...................................................................................................... 8
2.1.1 Fall protection................................................................................................................................... 9
2.2 Fire Safety............................................................................................................................................... 9
2.3 Main Isolation Switch..............................................................................................................................10
2.4 Emergency stop......................................................................................................................................10
2.5 Owner‟s Responsibilities.........................................................................................................................11
2.5.1 General Safety Issues......................................................................................................................11
2.5.2 Hoisting machinery designed working period (DWP) ........................................................................13
2.5.3 How to assess hoisting machinery designed working period.............................................................13
2.6 Intended use of the product.....................................................................................................................14
2.6.1 Duty group.......................................................................................................................................15
2.7 Operating Environment...........................................................................................................................16
2.8 Safety During Installation........................................................................................................................17
2.9 Safety during Usage ...............................................................................................................................19
2.10 Safety during maintenance..................................................................................................................19
2.10.1 Lockout - Tagout Procedure.............................................................................................................21
2.11 Sound Intensity Level..........................................................................................................................22
3IDENTIFICATION.............................................................................................................................23
3.1 Hoist identification data...........................................................................................................................23
3.1.1 Hoist data plate for CE-labeled hoist................................................................................................23
3.1.2 Hoist data plate for CSA-labeled hoist..............................................................................................25
3.2 Manufacturer ..........................................................................................................................................27
3.3 Standards and Directives........................................................................................................................27
4CONSTRUCTION............................................................................................................................28
4.1 Identifying key parts of the hoist..............................................................................................................28
4.2 Main Functions.......................................................................................................................................29
4.2.1 Hoisting function..............................................................................................................................29
4.2.2 Safety Functions..............................................................................................................................31
4.3 Signs......................................................................................................................................................31
4.3.1 Safety Signs ....................................................................................................................................31
4.3.2 Information signs used on the hoist..................................................................................................31
5INSTALLATION................................................................................................................................33
5.1 Installation preparations..........................................................................................................................33
5.1.1 Lifting the hoist.................................................................................................................................34
5.2 Before lifting ...........................................................................................................................................36
5.3 Electrical connections.............................................................................................................................38
5.3.1 Connecting hoist to power supply.....................................................................................................39
6COMMISSIONING ...........................................................................................................................40
6.1 Commissioning preparations...................................................................................................................41
6.2 Checks before first run............................................................................................................................41

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
6.3 Test run without load.............................................................................................................................. 42
6.4 Test run with test load............................................................................................................................ 44
6.5 After test runs........................................................................................................................................ 46
7INSTRUCTIONS FOR THE OPERATOR ........................................................................................ 47
7.1 Operator‟s Responsibilities..................................................................................................................... 47
7.2 Checks to Be Done Before Every Working Shift ..................................................................................... 48
7.2.1 Checks to be performed by the operator.......................................................................................... 49
7.2.2 Operational Checks with the Emergency Stop Button Pushed Down ............................................... 50
7.2.3 Operational Checks with Controller Enabled.................................................................................... 50
7.3 Movements............................................................................................................................................ 53
7.3.1 Motor Control Methods.................................................................................................................... 54
7.3.2 Lifting and Lowering Motions........................................................................................................... 54
7.4 Load Handling ....................................................................................................................................... 54
7.5 Load Control.......................................................................................................................................... 63
7.6 Safety Procedure After Using the Hoist.................................................................................................. 63
7.7 Hand Signals and Other Methods of Communication.............................................................................. 64
8MAINTENANCE .............................................................................................................................. 65
8.1 Why You Must Care About Maintenance................................................................................................ 65
8.2 Service Personnel.................................................................................................................................. 67
8.3 Inspections ............................................................................................................................................ 67
8.3.1 Daily Inspections............................................................................................................................. 67
8.3.2 Monthly inspections ........................................................................................................................ 67
8.3.3 Quarterly inspections ...................................................................................................................... 68
8.3.4 Annual inspections.......................................................................................................................... 68
8.3.5 Checking brake lining...................................................................................................................... 69
8.3.6 Replacing brake.............................................................................................................................. 71
8.3.7 Adjusting friction torque limiter ........................................................................................................ 74
8.4 Lubrication............................................................................................................................................. 76
8.4.1 General lubrication instructions....................................................................................................... 76
8.5 Lubrication charts .................................................................................................................................. 78
8.6 Approaching Theoretical Calculated Lifetime.......................................................................................... 80
8.6.1 General overhaul............................................................................................................................ 80
8.7 Returning the Product to Use after a Long Period Out of Service............................................................ 81
9DISMANTLING................................................................................................................................ 83
9.1 Dismantling the Product......................................................................................................................... 83
9.2 Disposal of Waste Material..................................................................................................................... 84
10 TECHNICAL DATA...................................................................................................................... 85
10.1 Technical features.............................................................................................................................. 85
10.2 Tightening torques.............................................................................................................................. 85
APPENDIX: INSPECTING CHAIN WEAR............................................................................................. 86
APPENDIX: INSPECTING HOOK OPENING........................................................................................ 88
APPENDIX: TROUBLESHOOTING....................................................................................................... 90
APPENDIX: TRANSPORTING AND STORING THE PRODUCT .......................................................... 91
APPENDIX: SAFE WORKING PERIOD (SWP) CALCULATION ........................................................... 92
APPENDIX: DESIGNED WORKING PERIOD (DWP) CALCULATION.................................................. 93
ANNEX: ANSI HAND SIGNALS............................................................................................................. 96
11 CERTIFICATES........................................................................................................................... 97
11.1 Load chain ......................................................................................................................................... 97
11.2 Lower hook......................................................................................................................................... 98
EC DECLARATION OF CONFORMITY................................................................................................. 99

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
1GENERAL INTRODUCTION
1.1 Foreword: About this Manual
This manual offers guidance to enable safe and efficient operation of the equipment.
Taking the time to read this manual will help you to prevent damage to the equipment, and, most importantly,
personnel situated close to it. The equipment is designed to be safe when used correctly. However, there are many
potential hazards associated with incorrect operation and these can be avoided when you know how to recognize
and anticipate them.
This manual will also make you aware of your responsibilities with respect to the equipment and help you to ensure
that it is kept in a safe operating condition throughout its lifetime.
This manual is not intended as a substitute for proper training but provides recommendations and methods for safe
and efficient operation and maintenance. The equipment‟s owner must ensure that operators are properly trained
prior to operation and, at all times, comply with all of the applicable and prevailing safety and other standards, rules
and regulations.
Read also the safety instructions.
1.2 Symbols Used in this Manual
Readers should familiarize themselves with the following symbols which are used in this manual.
Indicates that the product is slowing down or is moving at its slowest speed.
Indicates that the product is accelerating or moving at its highest speed.
NOTE: Indicates items which require special attention by the reader. There is no obvious risk
of injury associated with notes.
1.3 Safety Alert Symbols and Signal Words
The following symbols are used in this manual to indicate potential safety hazards.
Obey all safety messages that follow this symbol to avoid possible injury or
death.
CAUTION
Indicates a potentially hazardous situation, which if not avoided, MAY result in
minor or moderate injury. It may also be used to alert against unsafe practices.
WARNING
Indicates a potentially hazardous situation, which if not avoided, COULD result
in death or serious injury.

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
DANGER
INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
NOTICE
Addresses situations not related to personal injury, such as likely or possible damage
to equipment.
Shall
Indicates that a rule is mandatory and must be followed.
Should
Indicates that a rule is a recommendation, the advisability of which depends on the facts in each situation.
1.4 Questions and Comments
Any questions or comments relating to the content of this manual and/or the operation, maintenance and/or service
of manufacturer products should be directed to: www.verlinde.com
1.5 Exclusion of Warranty
THE MANUFACTURER MAKES ABSOLUTELY NO WARRANTY WHATSOEVER WITH REGARD TO THE
CONTENTS OF THIS MANUAL, EXPRESS OR IMPLIED, WHETHER ARISING BY OPERATION OF LAW OR
OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE.
1.6 Manual Use
Every person exposed to the manufacturer‟s equipment must, prior to OPERATING, SERVICING AND/OR
MAINTAINING SUCH PRODUCTS, read and understand the contents of this manual and strictly adhere AND
CONFORM THEIR CONDUCT WITH AND TO THE INFORMATION, RECOMMENDATIONS AND warnings
provided herein.
Note: Keep these instructions in a safe, accessible location for future reference by personnel operating the
equipment or exposed to the equipment‟s operation.
Read and understand the contents of this manual prior to operating, servicing,
and or/maintaining the equipment. Failure to do so can result in serious injury
or death.
Manufacturer shall not be liable for and owner and READER shall release, and hold manufacturer, harmless from
any and all claims, demands, AND damages, regardless of their nature or type losses and expenses, whether
known or unknown, present or future, any and all liability, of and from any and all manner of actions, cause[s] of
actions, all suits in law, in equity, or under statute, State or Federal, of whatever kind or nature, third party actions,
including suits for contribution and/or indemnity on account of or in any way arising out of acts or omissions of the
Owner or READER and relating in any way to this MANUAL or THE PRODUCTS referenced herein, including, but

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
not limited to the Owner‟s or READER‟S use thereof or any other cause identified herein or that may be reasonably
inferred HEREFROM.
1.7 Environmental Information
Environmental aspects have been taken into account in designing and manufacturing this product. To prevent
environmental risks during use, please follow instructions for safe lubricant handling and disposal of waste material.
Proper use and maintenance improves environmental performance of this product.
1.7.1 Lifecycle Environmental Impacts
The lifecycle stages are:
production of materials,
components and energy,
transportation to factory,
equipment manufacturing and assembly,
transportation to customer,
assembly at site,
use phase including maintenance and modernization,
end of life dismantling and recycling of the materials.
1.7.2 Energy Consumption
Energy consumption during the use phase is the biggest environmental impact. Electricity is needed for lifting and
traveling motors as well as lighting, heating, cooling and other optional electrical components as part of the hoist.
Lighting may account for a significant part of total electricity used.

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This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
1.8 Terminology
The following terms and definitions are used in this manual:
ANSI
American National Standards Institute
ISO
International Organization for Standardization
Authorized personnel
Persons who are authorized by the owner and who have the necessary training to carry out
operation or service actions.
Experienced service person authorized by
the manufacturer
A person with service experience who is authorized by the manufacturer to perform service
actions.
CE marking
The CE-marking indicates that the product complies with the appropriate EC directives.
Check
A visual and functional assessment (not a test) of the product without dismantling.
Emergency brake
A brake that can be applied by the operator, or automatically upon loss of power.
Electric panel
Power to the motors is controlled through the electric panel.
Operator
Person operating the product for the purpose of handling loads.
Inching
Making very small movements by repeatedly and momentarily pressing the direction control.
Main isolation switch
The main isolation switch is the power switch which the operator should normally use to turn
off power.
Chain hoist
Drive mechanism for lifting and lowering the load.
Inspection
Looking for defects and checking the operation of the controls, limiting and inspecting devices
without loading the product. This is much more than a check but does not normally require any
part of the product to be dismantled other than for removal or opening of covers or housings.
Power supply
Power is supplied to the motors via the power supply.
Controller
The pendant or other type of controller is used by the operator to give commands to the
product.
Qualified personnel
Workers with necessary qualifications based on theoretical and practical knowledge of hoists.
A qualified person must be in a position to assess the safety of the installation in conjunction
with the application. Persons with the authority to undertake certain product maintenance work
include the manufacturers‟ service engineers and trained fitters with a corresponding
certification.
Maximum capacity
Load that the product is designed to lift for a given operating condition (e.g. configuration,
position of the load).
Trolley (hoisting unit)
The trolley (hoisting unit) moves along the girder.
Sling
A sling is used to attach the hook to the load when the load cannot be lifted directly by the
hook.

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
2SAFETY FIRST!
Safety requirements must be understood and followed.
2.1 Personal Protective Equipment (PPE)
Note: This chapter proposes personal protective equipment to ensure operator‟s full safety. Local regulations
and requirements of the working environment shall be followed.
For safety, the operator or others in close proximity to the product may be required to wear Personal Protective
Equipment (PPE). Various types of PPE are available and must be selected according to the requirements of the
working environment. Some examples of different types of PPE are:
Typical PPE
A. Hard hat
B. Hearing protection
C. Gloves
D. Safety shoes
E. Safety goggles
F. Face mask
G. Flashlight for use in case of
power failure
H. Overalls
Appropriate clothing must be selected for each task. For example:
Fire-resistant clothing must be worn when welding, flame cutting or using an angle grinder.
Tear-resistant clothing must resist damage from sharp edges in the steel structure.
Anti-static clothing must be worn when working on electrical circuits so that components do not get damaged by
a discharge of static electricity.
When working with lubricants, clothing must prevent direct skin contact with the lubricant.
Clothing should be chosen with consideration to the temperature at the working site.

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
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2.1.1 Fall protection
While personnel are performing inspection or maintenance work at heights, they must follow fall protection
procedures as required by local regulations. Fall prevention practices and fall protection equipment aim to protect
personnel working on or around the equipment from exposure to falls.
If the equipment does not have a service platform or handrail, personnel must use a properly fitted safety harness
that is attached to the dedicated fixing points on the building or equipment in order to prevent falls.
If the product does not have dedicated fixing points for fall protection, it is the owner‟s responsibility to make sure
that there are suitable fixing points in the building structure.
If ladders must be used, personnel must practice setting and securing the ladders before using them for actual
work.
A typical fall protection program may include:
Documented and established site policies and procedures.
Conducting site assessments for fall hazards.
Selection of the proper fall protection system and equipment.
Training on fall protection procedures and the proper use of fall protection systems.
Inspection and proper maintenance of fall protection equipment.
Measures to prevent falling objects.
Rescue Plans.
If necessary, contact your supplier or service organization for assistance with designing your fall protection
program.
2.2 Fire Safety
In the event of a fire, only attempt to fight it if you can do so without putting yourself in danger. Turn the power off if
it is possible to do so. Evacuate the area. Notify other people about the potential danger, and call for help.
WARNING
Never use a powder type fire extinguisher on high voltage.

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This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
2.3 Main Isolation Switch
The product can only be driven when power is turned on. The owner must identify and document the location and
function of the main isolation switch and must communicate this information to all operators.
CAUTION
Owner/Operator shall be aware of main isolation switch functionality. Even
though one switch is turned off, there may still be voltage present in some
parts of the product. This may result in exposure to electric shocks.
The operator shall not operate the product unless he or she knows the location
of the main isolation switch.
CAUTION
Avoid turning off the main isolation switch during load movement. Sudden
loss of power may cause the load to swing and cause serious damage to the
product, personnel or load.
When the main isolation switch is turned on after being placed in the off position, the set-up procedure must be
followed before the product can be used.
2.4 Emergency stop
In the event of an equipment malfunction or other emergency situation, all motions can be stopped immediately by
pressing the red emergency stop button located on the controller. In normal operation, the emergency stop button
should not be used instead of making proper use of the direction controls. Routinely using the emergency stop
button increases wear on the product and can cause the load to swing.
NOTICE
Only use the emergency stop button to stop movement in the event of a product
malfunction or other emergency situation. Using the emergency stop button can
cause the load to swing unexpectedly.
The operator shall not operate the product unless he or she knows the location
of the emergency stop button.

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This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
2.5 Owner’s Responsibilities
2.5.1 General Safety Issues
CAUTION
No modifications or additions to the equipment structures or performance
values are permitted unless they are first discussed with and approved by the
manufacturer or manufacturer’s representative of the equipment.
NOTICE
Modifying the equipment without the manufacturer or manufacturer‟s representative
approval can invalidate the guarantee. Furthermore, the manufacturer does not
accept responsibility for accidents which happen as a consequence of unauthorized
modifications.
1
Maintain safe conditions under the load
Owners SHALL ensure that the correct type of chain hoist is selected according to the type of use
and hazard arising from that.
Owners SHALL make it clear to all parties (including operator, service personnel and visitors), that
no-one must ever venture underneath the load and that the hoist shall not be used to hold or
move loads above people unless it is designed for that purpose (e.g. the BGV-D8+ or BGV-C1
hoist).
2
Maintain the lighting
Owners SHALL ensure that there is adequate lighting, in good working order, at the operating site
so that the equipment can be operated safely and efficiently at all times.
3
Maintain walkways and service platforms
Owners SHALL ensure that there are adequate walkways and service platforms on the equipment
and/or adequate equipment at the operating site for servicing and inspecting the equipment.
Walkways and service platforms must be kept in a safe condition and free from obstructions.
4
Maintain operating and safety requirements
Owners SHALL ensure that the equipment meets the applicable (local and global) safety and
operating requirements.
5
Maintenance
Owners SHALL ensure that maintenance is carried out at the recommended intervals as
determined by the manufacturer.
6
Maintain the operating conditions
Owners SHALL ensure that conditions at the equipment operating site correspond to the operating
conditions for which the equipment is designed.
For example, factors which affect the operating conditions include indoor/outdoor use,
temperature, weather, dust, humidity, hazardous materials and fire risks.

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
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WARNING
Do not allow the equipment to be used unless it is in proper condition. In case
of doubt, contact a service agent authorized by the manufacturer or
manufacturer’s representative! The use of defective equipment can result in
serious damage, injury or death.
7
Keep the product in a safe condition
Owners SHALL ensure that the equipment is kept in a safe condition.
For example, all warning devices must be kept in good working order.
8
Fire safety
Owners SHALL ensure that personnel are prepared in case of fire and that the correct fire-fighting
equipment is available and maintained.
9
First Aid
Owners SHALL ensure that, in accordance with local regulations, personnel are prepared in case
of accidents and that a suitable first-aid kit is available and maintained.
10
Emergency Stop devices
Owners SHALL ensure that they, and the operators, know the locations of emergency stop
devices so that they can be activated in emergency situations.
Emergency stop devices should never be used as a substitute for making proper use of the
direction controls. Routinely using the emergency stop button increases wear on the product
components and can cause the load to swing.
11
Ensure that signs are maintained in good condition
Owners SHALL ensure that signs and warnings are present on the equipment and are in good
condition.
12
Keep the working site clean
The working site should be kept free of clutter and dirt. Oil spills must be cleaned up immediately
to reduce the risk of slipping.

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
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2.5.2 Hoisting machinery designed working period (DWP)
Based on how the hoisting machinery will be used and on the actual hoisting machinery hardware supplied, the
manufacturer will agree the anticipated hoisting machinery lifetime or designed working period (DWP) with the
customer at the time of purchase.
The total lifetime of hoisting machinery consists of one or more Designed Working Period (DWP) where each DWP
typically lasts for around ten years when the equipment is used in accordance with the designed usage. It is
possible for different hoisting machineries on the same crane, for example main and auxiliary, to have a different
DWP. The DWP is the period in which, provided the equipment has been used and maintained in line with the
original expectations, the equipment can be safely operated.
DWP = Designed Working Period
PGO = Predicted General Overhaul
AGO = Actual General Overhaul
T = Time
In practice the lifetime of the equipment can vary due to changes in the environment and usage of the equipment.
For safety, in accordance with the ISO 12482-1 standard, it is important for authorized service personnel to
periodically check the equipment duty group and operating conditions regularly for any changes, then to revise the
remaining DWP% upwards or downwards accordingly. This action ensures that the equipment is kept operating for
as long as it is safely possible before a General Overhaul must be conducted.
2.5.3 How to assess hoisting machinery designed working period
The hoist service organization assesses the hoisting machinery Designed Working Period, but this table briefly
describes how it is done.
Product
Method
Product equipped with hour counter and log book
The remaining DWP% must be calculated in accordance with the ISO 12482-1 standard,
using the formula presented in the Appendix Designed working period (DWP)
Calculation.
Product with log book
Product without log book

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This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
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2.6 Intended use of the product
Electric chain hoists are available for different purposes with various fittings and safety features. It is very important
to select correct type of electric chain hoist based on the hazards arising from the type and conditions of use.
This product is designed for use in event industry. The electric chain hoists used in event industry can be divided
into three classes:
D8 chain hoist can be used to lift loads during set-up.
D8 Plus chain hoist can be used to lift loads during set-up and with hold loads at rest above people.
C1 chain hoist (scenery hoist) can be used to hold and move loads above people.
Assure that the class of the hoist meets the requirements of the use.
Modifying the equipment without the permission of the manufacturer or manufacturer‟s representative can be
dangerous and can invalidate the equipment guarantee. Any fundamental modifications to the equipment must be
authorized in writing by the manufacturer. Examples of such modifications include:
Welding or otherwise attaching new items to the product.
Attaching devices for special material handling such as turning the load.
Alterations to load-bearing components.
Alterations to drives and speeds.
Replacement of major items such as trolleys.
DANGER
DO NOT ALLOW THE EQUIPMENT TO BE USED FOR LIFTING PERSONNEL
UNLESS THE MANUFACTURER OR MANUFACTURER’S REPRESENTATIVE
HAS DECLARED IN WRITING THAT IT MAY BE USED FOR THIS PURPOSE.
DANGER
DO NOT USE THE CHAIN HOIST FOR HOLDING OR MOVING LOADS ABOVE
PEOLPLE UNLESS IT IS DESIGNED FOR THAT PURPOSE.
CAUTION
No modifications or additions to the equipment structures or performance
values are permitted unless they are first discussed with, and approved by, the
supplier of the equipment.
CAUTION
Never use the hoist as an earth reference for welding.
NOTICE
Modifying the equipment without the manufacturer or manufacturer‟s representative
approval can invalidate the guarantee. Furthermore, the manufacturer does not
accept responsibility for accidents which happen as a consequence of unauthorized
modifications.

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may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
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2.6.1 Duty group
When the product is designed and purchased, the predicted lifetime of the product is agreed, based on the
expected use of the product. This expected use is known as the duty group. Hoisting machinery which is used
continuously to lift heavy loads is clearly in a very different duty group to a product of the same size which is used
occasionally just to lift light loads. While the product is used in accordance with the designed duty group, the
expected lifetime should be reached.
It is the owner‟s responsibility to ensure that the product is used according to the duty group that it has been
designed for. By doing so, the product should reach the original predicted lifetime.
WARNING
Do not allow the product to be used outside the limits of the specified duty
group. Doing so, raises the risk of mechanical failure and can shorten the
product’s lifetime.
DANGER
EXCEEDING THE PRODUCT’S SPECIFIED DUTY GROUP COMBINED WITH THE
LACK OF MAINTENANCE CAN LEAD TO A RISK OF A CATASTROPHIC
FAILURE.
The duty group is based on many factors including the hardware, the predicted lifetime, the number of shifts and
lifts, the distances traveled, the ratio of heavy to light items lifted and the environmental conditions the product is
used in. Notice that, if you moved from single-shift working to three-shift working, you would need to reduce the
loads or distances lifted and/or traveled in order to remain within the requirements of the duty group.
Parameter
Variables
Light use and heavy use
Lifting height and working
distances
Actual hoisting time and the average
distances being traveled by the trolley and
lifting devices.
Operating environment
The product is designed to work within
specific parameters of temperature,
humidity and cleanliness.
Product process
The number of shifts.

OWNER'S MANUAL FOR CHAIN HOIST
16/99
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
The number of work cycles per hour and
the average lifted loads.
Authorized service personnel must periodically check whether the product is being used according to the duty
group. Owners and operators should recognize that any changes to product usage could, if left unchecked, raise
overall maintenance costs and considerably reduce the safe operating lifetime of the product. Changes to any of
the parameters and variables can require the duty group to be revised.
If there will be significant permanent changes in the product usage, authorized service personnel must revise the
duty group and DWP as necessary. Changes to hardware or servicing frequency may be required.
2.7 Operating Environment
DANGER
USING THE EQUIPMENT IN AN ENVIRONMENT FOR WHICH IT IS NOT
DESIGNED CAN BE DANGEROUS. IT WILL ALSO REDUCE THE EQUIPMENT’S
LIFETIME AND INCREASE THE MAINTENANCE REQUIREMENTS.
If the operating environment deviates from the environment specified when the product was ordered, contact the
manufacturer. Solutions are available to enable the product to work in a wide range of operating environments. If
the product for general use would be used in exceptional ambient conditions or for handling dangerous substances,
consult the manufacturer or manufacturer‟s representative. Notice, for example, that molten metal is considered a
dangerous substance. Examples of exceptional ambient conditions include windy areas, earthquake zones and
corrosive atmospheres.
The product designed for general use may be used in normal industrial environments which fulfill the following
conditions.
Indoor products must be situated indoors, protected from outdoor weather conditions.
Ambient temperature is specified in the order confirmation. Typically it is between -20 °C (-4 °F) and +40 °C
(104 °F) or +50 °C (122 °F).
Air quality meets the requirements of the EN standard 14611-1 1999.
The product is not exposed to any corrosive chemicals or an explosive atmosphere.
The product is not located in an area prone to earthquakes.
The product is less than 1000 m (3280 feet) above sea level.
Relative air humidity must not exceed 90 %.
Note: There can be extra optional features in your equipment to allow operation in special environments such
as outdoors. In case of doubt please contact your manufacturer or manufacturer‟s representative.

OWNER'S MANUAL FOR CHAIN HOIST
17/99
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
2.8 Safety During Installation
1
Ensure the competence of installation personnel
Owners SHALL ensure that installation personnel are professionally competent,
professionally qualified and are provided with adequate instructions for carrying out the
work.
2
Ensure proper commissioning and handover
Owners SHALL ensure that the test loading, test drive and commissioning inspection
have been properly executed and that the handover log has been properly completed.
Owners SHALL ensure that components, electrical connections and steel structures of
the product have been inspected and certified as defect-free.
3
Documentation
At handover, check with your supplier that you have received all of the documents that
you are supposed to have and that they correspond to the product.
Owners SHALL ensure that all product documentation is available and is in the agreed
language.
4
Ensure availability of tools and equipment
The owner must ensure that tools and equipment are available for installation, in
accordance with the sales contract.
Lifting equipment, man lifters and test loads may be required.
Hand lines, securely attached to the building structure, should be used for lifting or
lowering materials and tools. Use proper safety equipment to prevent objects from
falling when working in high places.
5
Allow sufficient time
Owners must ensure that sufficient time has been reserved for installation and testing.
6
Prevent unauthorized access to the site
Owners must prevent unauthorized persons and bystanders from walking on or below
the work site.
Ensure that the secured area is spacious enough to prevent injuries which could occur
as a result of falling components or tools.
7
Minimize the risks of moving machinery
Make sure that there is no possibility for personnel or body parts to be struck, crushed
or compressed by moving machinery.
Owners must secure the area so that installation personnel are not at risk from the
movements of machines, automatic doors or adjacent hoists at the installation site.
Ensure that machinery and equipment cannot start accidentally and cannot move
during installation and servicing. Maintain sufficient free space in the working area to
reduce risks. Moving parts should be properly shielded with guards to prevent
entrapment. Safety devices must never be overridden.
Be prepared in case equipment moves in the wrong direction during testing.

OWNER'S MANUAL FOR CHAIN HOIST
18/99
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
8
Ensure that the support structure is prepared for the product
Owners must ensure that the support structure which the product is attached to is
designed for the load of the product and meets the specific requirements and
tolerances.
9
Check the power supply is compatible
Check that the supply voltage and frequency match the requirements of the product.
Check that the installed bus bars are suitable for the product.
10
Safety devices must be restored to operational status
Ensure that any safety devices which have been bypassed for testing purposes have
been restored to full operational status before allowing the product to be used for
normal operation.
11
Check the environmental and space requirements
Ensure that the operating environment and space reserved for the product in the
operating location is suitable for all functions of the product.
12
Check for dimensional conformance
Immediately following installation and prior to commissioning, check that the supplied
parts conform to the drawings, instructions, parts lists and structural measurements.
Discuss any non-conformance with the supplier immediately.
13
Ensure that there are no hazards from loose items
Items which are not properly secured to the product, such as tools or detached
components, could move or fall accidentally, with potentially serious consequences.
When dismantling the product, lower components to the ground at the earliest practical
opportunity.
14
Ensure that there are no electrical hazards
Check for any electrical hazards in and around the working area and take appropriate
steps to minimize them. Only properly trained personnel may perform electrical work
on the product and they must use safe methods at all times.
15
Take precautions if welding is done at the site
If there is a need for welding to be done at the site:
Provide suitable fire extinguishers.
Do not allow the product structure or any of the components to be used for grounding.
The hook must be isolated to protect it from providing a ground prior to welding. Do not
weld on the hook.

OWNER'S MANUAL FOR CHAIN HOIST
19/99
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
2.9 Safety during Usage
This chapter only presents the owner‟s responsibilities towards the operator with regard to equipment usage. See
instructions for the operator for detailed safety information concerning actual usage of the equipment.
1
Operator training
Owners SHALL ensure that operators are properly trained. Operators must know how to operate
the equipment safely before starting to work with the equipment.
2.10 Safety during maintenance
Before and during product maintenance, the product owner must take the following precautions:
NOTICE
Safe access to the product is the owner‟s responsibility.
CAUTION
Use experienced service personnel, authorized by the manufacturer of the
product, for servicing the product. The person servicing the product must be
competent for the task and must be familiar with the servicing and inspection
instructions.
CAUTION
After a collision or overload situation, inspection and repair operations to be
carried out on the product must be discussed with the supplier.
CAUTION
Only use genuine spare parts approved by the manufacturer.
Before and during product maintenance, the product owner must be aware that the following precautions
should be taken by maintenance personnel:
1
Choose a safe working location
The product should be moved to a location where it will cause the least disturbance
and where it can be accessed easily.
2
Prevent unauthorized access to the site
Prevent unauthorized persons and bystanders from walking on or below the work site.
For example, you can lock doors, install barriers and display notices.
Ensure that the secured area is spacious enough to prevent injuries which could occur
as a result of falling components or tools.

OWNER'S MANUAL FOR CHAIN HOIST
20/99
This document and the information contained herein, is the exclusive property of Verlinde S.A. and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Verlinde S.A. Copyright
2018 © Verlinde S.A. All rights reserved.
10/2019
3
Inform that equipment will be undergoing maintenance
Before starting maintenance, people must be properly informed that the equipment is
being removed from operation.
4
Ensure that there is no load on the lifting device
Before starting maintenance there should be no load on the hook or lifting device.
Park the hook on the ground if there is any chance that the hoisting brake will be
opened during maintenance. A raised empty hook will fall to the ground if the hoisting
brake is opened.
5
Use hand lines for lifting and lowering tools
Hand lines, securely attached to the building structure, should be used for lifting or
lowering materials and tools. Use proper safety equipment to prevent objects from
falling when working in high places.
6
Turn controllers off
All controllers must be placed in the off position before starting maintenance.
7
Verify that power is completely disconnected
Measure between the phases and between each phase and ground to ensure that
power is completely disconnected from the product.
8
Lockout –Tagout
The equipment power source must be locked out and tagged out when necessary, in
accordance with local regulations. See chapter “Lockout - Tagout Procedure”
9
Safety devices must be restored to operational status
Ensure that any safety devices which have been bypassed for testing purposes have
been restored to full operational status before allowing the product to be used for
normal operation.
10
Minimize the risks of moving machinery
Secure the area so that personnel are not at risk from the movements of machines,
automatic doors or adjacent cranes at the installation site.
Ensure that machinery and equipment cannot start up accidentally and cannot move
during installation and servicing.
Be prepared in case equipment moves in the wrong direction during testing.
11
Perform regular inspections and preventive maintenance
To ensure ongoing safe and efficient operation of the product, carry out regular
inspections and preventive maintenance in compliance with the instructions. Keep a
record of all inspections and servicing. If in doubt, contact the supplier of the product.