Stanley AVDEL Avseal II ProSet XT User manual

Nose Assembly
Instructions
ORIGINAL INSTRUCTION
Avseal®II
ProSet®XT, PB2500, PB3400, 73200, AV®5 and AV®10 Tools

©2019 STANLEY Black & Decker
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically or
mechanically) without prior explicit and written permission from STANLEY Engineered Fastening.
The information provided is based on the data known at the moment of the introduction of this product. STANLEY
Engineered Fastening pursues a policy of continuous product improvement and therefore the products may be subject
to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening.
Therefore, STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original
specications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not
accept any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered
Fastening will not accept any liability for damage resulting from activities carried out by third parties.
The working names, trade names, registered trademarks, etc. used by STANLEY Engineered Fastening should not be
considered as being free, pursuant to the legislation with respect to the protection of trade marks.
2
ENGLISH ORIGINAL INSTRUCTION

SAFETY RULES
This technical datasheet must be read with particular attention to the safety rules and operating instructions listed in
associated placing tool Instruction Manuals, by any person tting or operating the Avseal®II nose assemblies and hand
tools.
INTENT OF USE
The Avseal®II nose assemblies in combination with the ProSet® XT, PB2500, PB3400, 73200, AV®5 and AV®10 Tools are
designed for placing Stanley Engineered Fastening Avseal®II blind sealing plugs only. The correct placing tool and nose
assembly must be selected for each fastener size as shown in Tables 1a and 1b below.
IMPORTANT
The tools and nose assemblies must be used in accordance with the safety rules and tting instructions
contained within this datasheet and the tool instruction manual.
The placing of fasteners not included in this datasheet could have a detrimental impact on the working life of
the tool and nose assemblies and could invalidate the warranty.
The tables on pages 3 and 4 provide a full list of part numbers for the nose tips, nose assemblies and base tools
required to place each Avseal®II size. These tables should be used to select and order the correct placing equipment.
Please note that there are two types of Avseal®II, the STANDARD range (details provided in the tables on page 2) and
the LOW PRESSURE range (details provided in the tables on page 3) each requiring specic nose equipment for a given
product size.
For the tting and servicing instructions for each nose assembly refer to the page number provided in the tables on
pages 4 to 8.
IMPORTANT
Nose assemblies do NOT include nose tips. Nose tips must be ordered separately.
3
ORIGINAL INSTRUCTION ENGLISH

Avseal®II Standard Range Nose Equipment Part Numbers
AVSEAL® II
TYPE
AVSEAL® II
DIAMETER
TOOL NOSE ASSEMBLY
(TOOL FREE TYPE)
NOSE ASSEMBLY
(STANDARD
TYPE)
NOSE TIP PAGE
REF.
MODEL EXTENSION PART
NUMBER
AVSEAL
(STANDARD)
4.0
XT2 76002-16100 -
1mm 71219-11346
2mm 71210-16106
8mm 71210-16110
PB2500 71702-16000 -
1mm 71702-16021
2mm 71702-16022
8mm 71702-16023
5.0
XT2 76002-16100 -
1mm 71219-11347
2mm 71210-16107
8mm 71210-16111
PB2500 71702-16000 -
1mm 71702-16024
2mm 71702-16025
8mm 71702-16026
6.0
XT2 76002-16100 -
1mm 71219-11348
2mm 71210-16108
8mm 71210-16112
PB2500 71702-16000 -
1mm 71702-16028
2mm 71702-16029
8mm 71702-16030
6.5
XT2 76002-16100 -
1mm 71210-16117
2mm 71210-16115
8mm 71210-16116
PB2500 71702-16000 -
1mm 71702-16032
2mm 71702-16033
8mm 71702-16034
7.0
XT2 76002-16100 -
1mm 71219-11349
2mm 71210-16109
8mm 71210-16113
PB2500 71702-16000 -
1mm 71702-16036
2mm 71702-16037
8mm 71702-16038
8.0
XT3
XT4 76003-16200 71220-16100*
1mm 71229-11350
2mm 71220-16103
8mm 71220-16104
PB3400 71701-16000 -
1mm 71701-16012
2mm 71701-16013
8mm 71701-16014
9.0
XT3
XT4 76003-16300 71230-15800*
1mm 71239-11351
2mm 71230-16104
8mm 71230-16106
PB3400 71701-16100 -
1mm 71701-16106
2mm 71701-16107
8mm 71701-16108
10.0 XT4 76004-16100 71230-16100*
1mm 71239-11352
2mm 71230-16105
8mm 71230-16107
11.0 73200
AV5 - 07220-06600
1mm 07220-06408
2mm 07220-06403
8mm 07220-06404
12.0 73200
AV5 - 07220-06700
1mm 07220-06511
2mm 07220-06504
8mm 07220-06506
4
ENGLISH ORIGINAL INSTRUCTION

Avseal®II Low Pressure Range Nose Equipment Part Numbers
AVSEAL® II
TYPE
AVSEAL® II
DIAMETER
TOOL NOSE ASSEMBLY
(TOOL FREE TYPE)
NOSE ASSEMBLY
(STANDARD
TYPE)
NOSE TIP PAGE
REF.
MODEL EXTENSION PART
NUMBER
AVSEAL (LOW
PRESS)
8.0
XT3
XT4 76003-16200 71220-16100*
1mm 71229-11350
2mm 71220-16103
8mm 71220-16104
PB3400 71701-16000 -
1mm 71701-16012
2mm 71701-16013
8mm 71701-16014
9.0
XT3
XT4 76003-16200 71220-16100*
1mm 71220-16121
2mm 71220-16106
8mm 71220-16107
PB3400 71701-16000 -
1mm 71701-16114
2mm 71701-16115
8mm 71701-16116
10.0 XT3
XT4 76003-16300 71230-15800*
1mm 71230-16118
2mm 71230-16112
8mm 71230-16115
11.0 XT4 76004-16100 71230-16100*
1mm 71230-16119
2mm 71230-16113
8mm 71230-16116
12.0 XT4 76004-16100 71230-16100*
1mm 71230-16120
2mm 71230-16114
8mm 71230-16117
13.0 73200
AV5 - 07220-06600
1mm 07220-06409
2mm 07220-06406
8mm 07220-06407
14.0 73200
AV5 - 07220-06700
1mm 07220-06512
2mm 07220-06509
8mm 07220-06510
14.0
FLANGED
73200
AV5 - 07220-06700 FLUSH 07220-06508
16.0
AV5 - 07220-06800
1mm 73411-05011
2mm 73411-02009
8mm 73411-05010
AV10 - 73430-05000
1mm 73411-05011
2mm 73411-02009
8mm 73411-05010
16.0
FLANGED AV10 - 73430-05000 FLUSH 07220-05008
18.0 AV10 - 73430-05200
1mm 73411-5215
2mm 73411-05209
8mm 73411-05210
19.0
FLANGED
AV5 - 07220-06800 FLUSH 73411-05008
AV10 - 73430-05000 FLUSH 73411-05008
22.0
FLANGED AV10 - 73430-05000 1mm 73411-05021
*XT3 Adapter Kit 76003-20400 required to t nose assembly.
5
ORIGINAL INSTRUCTION ENGLISH

PROSET XT2 NOSE ASSEMBLIES – 76002-16100
IMPORTANT
Read the safety warnings listed in the ProSet®XT1 and ProSet®XT2 Instruction Manual carefully before putting
into service.
IMPORTANT
The air supply must be turned o or disconnected before tting or removing the nose assembly.
Part Number: 76002-16100
Item Part Number Description Qty
1 76002-16001 Nose Casing 1
2 TP144-091 O Ring 1
3 76002-16003 Jaw Guide 1
4 71210-16101 Jaws 1 Set
5 07498-04502 Jaw Spreader 1
6 71210-05001 Buer 1
7 07500-00418 Jaw Spring 1
8 76002-16002 Pulling Head 1
9 TP144-051 Jaw Guide Lock 1
10 TP144-080 Jaw Guide Lock Spring 1
11 TP144-060 Lock Nut 1
FITTING INSTRUCTIONS
Item numbers in bold refer to nose assembly components in the tables and illustration above.
• The air supply must be disconnected.
• Remove the complete nose assembly TRM00361 as described in the ProSet®XT2 instruction manual.
• Screw Pulling Head (8) together with Jaw Guide Lock (9), Jaw Guide Lock Spring (10) to the tool piston and then tighten
Lock Nut (10) to Pulling Head (8).
• Attach Jaw Spreader (5) together with Buer (6) and Jaw Spring (7) to Pulling Head (8).
• Install Jaw Guide (3) together with Jaws (4) to Pulling Head (8).
• Screw Nose Casing (1) together with required Nosepiece and O-Ring (2) to Handle Upper.
• The tool is now ready to place Avseal rivets.
6
ENGLISH ORIGINAL INSTRUCTION

SERVICING INSTRUCTIONS
• Nose Equipment need to be serviced at weekly intervals or every 3,000 cycles. Hold some stock of all internal
components of Nose Equipment and Nosepieces, they need regular replacement.
• The air supply must be disconnected.
• Remove Nose Casing (1), including Nosepiece, and O-Ring (2) from the tool.
• Pull back Jaw Guide Lock (9) against Jaw Guide Lock Spring (10) and then remove Jaw Guide (3).
• Remove Jaws (4) from Jaw Guide (3).
• Remove Jaw Spreader (5), Buer (6), and Jaw Spring (7), from Pulling Head (8).
• Rotate Lock Nut (11) anti-clockwise and remove Pulling Head (8), Jaw Guide Lock (9), Jaw Guide Lock Spring (10) from
the tool piston using spanners.
• Inspect all components. Any worn or damaged parts must be replaced by a new part.
• Particularly check wear Jaws (4).
• Clean all parts and apply moly lithium Grease (07992-00020) to Jaws (4) and taper bore of Jaw Guide (3).
• Assemble according to tting instructions above.
7
ORIGINAL INSTRUCTION ENGLISH

PROSET XT3 & XT4 NOSE ASSEMBLIES – 76003-16200, 76003-16300 & 76004-16100
IMPORTANT
Read the safety warnings listed in the ProSet®XT3 and ProSet®XT4 Instruction Manual carefully before putting
into service.
IMPORTANT
The air supply must be turned o or disconnected before tting or removing the nose assembly.
Locknut
Part Number: 76003-16200
Item Part Number Description Qty
1 - Nose Pieces - Supplied
Separately -
2 76003-16001 Nose Casing 1
3 07003-00067 O Ring 1
4 76003-16203 Jaw Guide 1
5 71220-16120 Jaws (3 pcs) 1 Set
6 07498-04502 Jaw Spreader 1
7 07498-03003 Buer 1
8 07500-00418 Jaw Pusher Spring 1
9 76003-16002 Pulling Head 1
10 76003-15004 Jaw Guide Lock 1
11 DPN901-020 Spring 1
12 76003-15003 Pulling Head Adapter 1
13 07003-00277 O Ring 1
Part Number: 76003-16300
Item Part Number Description Qty
1 - Nose Pieces - Supplied
Separately -
2 76003-16001 Nose Casing 1
3 07003-00067 O Ring 1
4 76003-16203 Jaw Guide 1
5 07612-02002 Jaws (3 pcs) 1 Set
6 07498-04502 Jaw Spreader 1
7 07498-03003 Buer 1
8 07500-00418 Jaw Pusher Spring 1
9 76003-16002 Pulling Head 1
10 76003-15004 Jaw Guide Lock 1
11 DPN901-020 Spring 1
12 76003-15003 Pulling Head Adapter 1
13 07003-00277 O Ring 1
8
ENGLISH ORIGINAL INSTRUCTION

Part Number: 76004-16100
Item Part Number Description Qty
1 - Nose Pieces - Supplied
Separately
-
2 76003-16001 Nose Casing 1
3 07003-00067 O Ring 1
4 76003-16203 Jaw Guide 1
5 71230-16101 Jaws (3 pcs) 1 Set
6 07498-04502 Jaw Spreader 1
7 07498-03003 Buer 1
8 07500-00418 Jaw Pusher Spring 1
9 76003-16002 Pulling Head 1
10 76003-15004 Jaw Guide Lock 1
11 DPN901-020 Spring 1
12 76003-15003 Pulling Head Adapter 1
13 07003-00277 O Ring 1
FITTING INSTRUCTIONS
Item numbers in bold refer to nose assembly components in the tables and illustration above.
• The air supply must be disconnected.
• If necessary, remove the complete nose assembly 76003-15000 as described in the ProSet®XT3 and ProSet®XT4
instruction manual.
• Lightly coat jaws (5) with moly lithium grease.
• Drop Jaws (5) into the jaw guide (4).
• Insert the jaw pusher spring (8), jaw pusher or jaw spreader (6) and O ring or buer (7) into the pulling head (9).
• Pull back the jaw guide lock (10) and screw the jaw guide (4) fully on to the pulling head (9).
• Release the jaw guide lock (10) and then partially unscrew the jaw guide (4) until the jaw guide lock (10) tooth clicks
into the next slot on the jaw guide (4).
• Attach the pulling head assembly, Jaws Guide, Jaws, Jaw Pusher, Buer and Spring (4, 5, 6, 7, 8, 9, 10, 11, 12 & 13) to
the tool piston and then tighten the locknut (71210-02103) against it using spanners.
• Place nose casing (2) over the jaw guide (4) and tighten fully onto the tool.
• Nose tips (1) should be installed in the Nose Casing (2) and tightened to a torque of 7.0 – 7.5 Nm.
• If required, apply Loctite 932 on the Nose Tip (1) thread to prevent the part from coming loose in use.
SERVICING INSTRUCTIONS
• Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all internal
components of the nose assembly and nose pieces, they need regular replacement.
• The air supply must be disconnected.
• Remove the nose casing (2), including the nose piece (1), and O ring (3) from the tool.
• Pull back the jaw guide lock (10) against the spring (11) and then remove the jaw guide (4).
• Remove the jaws (5) from the jaw guide (4).
• Remove jaw pusher or jaw spreader (6), O ring or buer (7), and Jaw pusher spring (8), from the pulling head (9).
• Remove the pulling head assembly (9,10, 11, 12 & 13) from the tool piston using spanners
• Inspect all components. Any worn or damaged parts must be replaced by a new part.
• Particularly check wear on the Jaws (5).
• Clean all parts and apply moly lithium Grease (07992-00020) to jaws (5) and taper bore of jaw guide (4).
• Assemble according to tting instructions above.
9
ORIGINAL INSTRUCTION ENGLISH

PROSET XT3 & XT4 NOSE ASSEMBLIES – 71220-16100, 71230-15800 & 71230-16100
IMPORTANT
Read the safety warnings listed in the ProSet®XT3 and ProSet®XT4 Instruction Manual carefully before putting
into service.
IMPORTANT
The air supply must be turned o or disconnected before tting or removing the nose assembly.
Part Number: 71220-16100
Item Part Number Description Qty
1 07340-00306 Nose Casing 1
2 07003-00067 O Ring 1
3 07612-02003 Jaw Housing 1
4 71220-16120 Jaws (3 pcs) 1 Set
5 07498-04502 Jaw Spreader 1
6 07498-03003 Buer 1
7 07500-00418 Jaw Pusher Spring 1
8 07340-00327 Locking Ring 1
Part Number: 71230-16100
Item Part Number Description Qty
1 07340-00306 Nose Casing 1
2 07003-00067 O Ring 1
3 07612-02003 Jaw Housing 1
4 71230-16101 Jaws (3 pcs) 1 Set
5 07498-04502 Jaw Spreader 1
6 07498-03003 Buer 1
7 07500-00418 Jaw Pusher Spring 1
8 07340-00327 Locking Ring 1
Part Number: 71230-15800
Item Part Number Description Qty
1 07340-00306 Nose Casing 1
2 07003-00067 O Ring 1
3 07612-02003 Jaw Housing 1
4 07612-02002 Jaws (3 pcs) 1 Set
5 07498-04502 Jaw Spreader 1
6 07498-03003 Buer 1
7 07500-00418 Jaw Pusher Spring 1
8 07340-00327 Locking Ring 1
FITTING INSTRUCTIONS
Item numbers in bold refer to nose assembly components in the tables and diagram above.
• The air supply must be disconnected.
• If necessary, remove the complete nose assembly 76003-15000 as described in the ProSet®XT3 and ProSet®XT4
instruction manual.
• Fit the XT3 Adapter Kit 76003-20400 to the tool piston and then tighten the locknut (71210-02103) against it using
spanners.
• Lightly coat Jaws (4) with Moly Lithium grease*.
• Drop Jaws (4) into Jaw Housing (3).
• Insert Jaw Spreader (5) into Jaw Housing (3).
• Locate Buer (6) on Jaw Spreader (5).
• Locate Spring (7) onto Jaw Spreader (5).
• Fit Locking Ring (8) onto the jaw spreader housing from XT3 Adapter Kit 76003-20400.
• Holding tool pointing down, screw the assembled jaw housing onto the jaw spreader housing and tighten with
spanner.
• Screw the nose tip into Nose Casing (1) and tighten with spanner.
• Place Nose Casing (1) with O Ring (2) over Jaw Housing (3) and screw onto the tool, tightening with spanner.
10
ENGLISH ORIGINAL INSTRUCTION

SERVICING INSTRUCTIONS
• Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all internal
components of the nose assembly and nose pieces, they need regular replacement.
• The air supply must be disconnected.
• Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
• Any worn or damaged part should be replaced.
• Clean and check wear on jaws.
• Ensure that the jaw spreader is not distorted.
• Check that the spring is not distorted.
• Assemble according to tting instructions.
11
ORIGINAL INSTRUCTION ENGLISH

PB2500 & PB3400 NOSE ASSEMBLIES – 71701-16000, 71701-16100 & 71702-16000
IMPORTANT
Read the safety warnings listed in the PB2500 and PB3400 Instruction Manual carefully before putting into
service.
IMPORTANT
The battery must be disconnected before tting or removing the nose assembly.
JAW SPRING PULLING HEAD
Part Number: 71701-16000
Item Part Number Description Qty
1 71701-16001 Jaw Guide 1
2 71220-16120 Jaws (3 pcs) 1set
3 71701-16015 Jaw Pusher Assembly 1
Part Number: 71701-16100
Item Part Number Description Qty
1 71702-16001 Jaw Guide 1
2 71210-16101 Jaws (3 pcs) 1set
3 71702-16039 Jaw Pusher Assembly 1
Part Number: 71702-16100
Item Part Number Description Qty
1 71701-16001 Jaw Guide 1
2 07612-02002 Jaws (3 pcs) 1set
3 71701-16015 Jaw Pusher Assembly 1
FITTING INSTRUCTIONS
Item numbers in bold refer to nose assembly components in the tables and diagram above.
• The battery must be disconnected.
• The Nose Housing, Jaw Spring and Pulling Head supplied with the PB2500 and PB3400 tools and will need to be used
together with the Avseal II nose assembly parts listed above.
• The standard Jaws, Jaw Guide & Jaw Pusher supplied with the PB2500 and PB3400 tools will need to be exchanged with
the parts listed in the above table.
• Remove the Nose Housing from the tool as described in the PB2500 and PB3400 instruction manual.
• Unscrew and remove the standard Jaw Guide, Jaws and Jaw Pusher from the Pulling Head.
• Lightly coat jaws (3) with moly lithium grease.
• Drop Jaws (3) into the jaw guide (1).
• Insert the jaw pusher spring, jaw pusher assembly (3) into the pulling head.
• Attach the jaw guide (1) and jaws (2) on to the pulling head.
• Do NOT use spanners to mount jaw guide (1) onto front clutch of the PB2500 and PB3400 tools. Manual tightening of
the Jaw guide (1) is enough to lock onto front clutch.
• Screw the nose tip into Nose Housing and tighten with a spanner.
• Place Nose housing over Jaw Guide (1) and screw fully onto the PB2500 and PB3400 tools.
12
ENGLISH ORIGINAL INSTRUCTION

SERVICING INSTRUCTIONS
• Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all internal
components of the nose assembly and nose pieces, they need regular replacement.
• The battery must be disconnected.
• Remove the nose housing, including the nose piece from the tool.
• Pull back the front clutch and then remove the jaw guide (1).
• Remove the jaws (2) from the jaw guide (1).
• Remove jaw pusher (2) and Jaw spring, from the pulling head.
• Inspect all components. Any worn or damaged parts must be replaced by a new part.
• Particularly check wear on the Jaws (2).
• Clean all parts and apply moly lithium Grease (07992-00020) to jaws (2) and taper bore of jaw guide (1).
• Assemble according to tting instructions above.
13
ORIGINAL INSTRUCTION ENGLISH

73200 & AV®5 NOSE ASSEMBLIES – 07220-06600 & 07220-06700
IMPORTANT
Read the safety warnings listed in the 73200 and AV®5 Instruction Manual carefully before putting into service.
IMPORTANT
The air supply and hydraulic supply must be turned o or disconnected before tting or removing the nose
assembly.
Part Number: 07220-06600
Item Part Number Description Qty
1 07220-06601 Nose Casing 1
2 07220-06602 Jaw Housing 1
3 07220-06603 Spring Guide 2
4 07220-06401 Jaws 1 set
5 07500-02005 Spring 1
Part Number: 07220-06700
Item Part Number Description Qty
1 07220-06601 Nose Casing 1
2 07220-06602 Jaw Housing 1
3 07220-06603 Spring Guide 2
4 07220-06501 Jaws 1 set
5 07500-02005 Spring 1
FITTING INSTRUCTIONS
Item numbers in bold refer to nose assembly components in the tables and diagram above.
• The air supply and hydraulic supply must be disconnected.
• Lightly coat Jaws (4) with Moly lithium grease.
• Assemble Spring Guides (3) and Spring (5) and stand on end on a at even surface.
• Balance the three Jaws (4) on the upper Spring Guide (3).
• Carefully lower Jaw Housing (2) over the assembled components.
• Holding tool pointing down, screw the assembled jaw housing onto the tool head piston and tighten with spanner.
• Screw the nose tip into Nose Casing (1) and tighten with spanner.
• Place the Adapter Ring over the rear of the Nose Casing (1), ensuring that the lugs on the body enter the slots in the
Adapter Ring.
• Place Nose Casing (1) and Adapter Ring over the Jaw Housing (2) and onto the tool.
• Place the Retaining Nut from the tool over the Nose Casing (1), attach to the tool and tighten with a spanner.
SERVICING INSTRUCTIONS
• Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the
nose assembly and nose tips as they will need regular replacement.
• Remove the nose assembly using the reverse procedure to the ‘Fitting instructions’.
• Any worn or damaged parts should be replaced.
• Clean and check wear on jaws.
• Check that the spring and spring guides are not distorted.
• Clean and inspect components, renewing worn or damaged items.
• Assemble according to tting instructions.
14
ENGLISH ORIGINAL INSTRUCTION

AV®5 NOSE ASSEMBLY – 07220-06800
IMPORTANT
Read the safety warnings listed in the AV®5 Instruction Manual carefully before putting into service.
IMPORTANT
The air supply hydraulic supply must be turned o or disconnected before tting or removing the nose
assembly.
Part Number: 07220-06800
Item Part Number Description Qty
1 07220-06601 Nose Casing 1
2 07220-06602 Jaw Housing 1
3 07220-06301 Spring Guide 1
4 73411-05012 Jaws 1 set
5 07500-02005 Spring 1
6 07220-06302 Jaw Spreader 1
FITTING INSTRUCTIONS
Item numbers in bold refer to nose assembly components in the tables and diagram above.
• The air supply and hydraulic supply must be disconnected.
• Lightly coat Jaws (4) with Moly lithium grease.
• Assemble the Jaw Spreader (6), Spring Guide (3) and Spring (5) and stand on end on a at even surface.
• Balance the three Jaws (4) on the upper Spring Spreader (6).
• Carefully lower Jaw Housing (2) over the assembled components.
• Holding tool pointing down, screw the assembled jaw housing onto the tool head piston and tighten with spanner.
• Screw the nose tip into Nose Casing (1) and tighten with spanner.
• Place the Adapter Ring over the rear of the Nose Casing (1), ensuring that the lugs on the body enter the slots in the
Adapter Ring.
• Place Nose Casing (1) and Adapter Ring over the Jaw Housing (2) and onto the tool.
• Place the Retaining Nut from the tool over the Nose Casing (1), attach to the tool and tighten with a spanner.
SERVICING INSTRUCTIONS
• Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the
nose assembly and nose tips as they will need regular replacement.
• Remove the nose assembly using the reverse procedure to the ‘Fitting instructions’.
• Any worn or damaged parts should be replaced.
• Clean and check wear on jaws.
• Check that the spring and spring guides are not distorted.
• Clean and inspect components, renewing worn or damaged items.
• Assemble according to tting instructions.
15
ORIGINAL INSTRUCTION ENGLISH

(AV®10 NOSE ASSEMBLIES – 73430-05000 & 73430-05200
IMPORTANT
Read the safety warnings listed in the AV®10 Instruction Manual carefully before putting into service.
IMPORTANT
The hydraulic supply must be turned o or disconnected before tting or removing the nose assembly.
Part Number: 73430-05000
Item Part Number Description Qty
1 73430-05007 Nose Casing 1
2 73430-05005 Jaw Housing 1
3 07220-06301 Spring Guide 1
4 73411-05012 Jaws 1 set
5 07220-06302 Jaw Spreader 1
6 07220-06305 Spring 1
7 73430-05004 Collet Lock 1
Part Number: 73430-05200
Item Part Number Description Qty
1 73430-05007 Nose Casing 1
2 73430-05005 Jaw Housing 1
3 07220-06301 Spring Guide 1
4 73411-05201 Jaws 1 set
5 07220-06302 Jaw Spreader 1
6 07220-06305 Spring Guide 1
7 73430-05004 Collet Lock 1
FITTING INSTRUCTIONS
Item numbers in bold refer to nose assembly components in the tables and diagram above.
• The hydraulic supply must be disconnected.
• Lightly coat Jaws (4) with Moly Lithium grease.
• Drop Jaws (4) into Jaw Housing (2).
• Insert Jaw Spreader (5) into Jaw Housing (2).
• Locate Spring (6) on Jaw Spreader (5).
• Locate Spring Guide (3) onto Spring (6).
• Holding tool pointing down, screw the assembled jaw housing, including the integrated collet lock (7) onto the piston
rod.
• Rotate the Jaw Housing (2) until the collet lock (7) ball drops into the recess on the piston rod. Ensuring that the collet
lock (7) sits below the outer surface of the jaw housing.
• Screw the nose tip into Nose Casing (1) and tighten with a spanner.
• Slide the Nose Casing (1) over the jaw housing and attach to the tool.
• There is a locking ‘O’ ring which will create a resistance to the nal few turns of the nose casing. It is imperative that the
nose casing be hand tightened up against the rear locking face.
SERVICING INSTRUCTIONS
• Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the
nose assembly and nose tips as they will need regular replacement.
• Remove the nose assembly using the reverse procedure to the ‘Fitting instructions’.
• Any worn or damaged parts should be replaced.
• Clean and check wear on jaws.
• Check that the spring and spring guides are not distorted.
• Clean and inspect components, renewing worn or damaged items.
• Assemble according to tting instructions.
16
ENGLISH ORIGINAL INSTRUCTION

17
ORIGINAL INSTRUCTION ENGLISH

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ENGLISH ORIGINAL INSTRUCTION

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ORIGINAL INSTRUCTION ENGLISH

STANLEY Engineered Fastening
STANLEY House, Works Road
Letchworth Garden City
Hertfordshire, United Kingdom
SG6 1JY
Tel: [phone]
Fax: [phone]
Holding your world together®
Find your closest STANLEY Engineered Fastening location on
www.stanleyEngineeredFastening.com/contact
For an authorized distributor nearby please check
www.stanleyEngineeredFastening.com/econtact/distributors
Manual Number Issue C/N
07900-00840 L 20/021
you need to confirm latest information.
ProSet®, Stavex® and T-Lok® are registered trademarks of Stanley Black & Decker, Inc. and its affiliates.
The names and logos of other companies mentioned herein may be trademarks of their respective owners.
STANLEY Engineered Fastening
4 Shelter Rock Lane
Danbury, Connecticut,
United States, 06810
Tel. [phone]
Fax [phone]
ProSet®PB2500CC Collar Cropper sizes 1/4 ” and 5/16”
Battery Power Tool
Manual Number Issue C/N
65124-00001 A20203
© 2019 Stanley Black & Decker, Inc.
Avdel®, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, Hemlok®, Interlock®, Klamp-Tite®, Monobolt®, POP®,
Data shown is subject to change without prior notice as a result of continuous product development and
improvement policy.Your local STANLEY Engineered Fastening representative is at your disposal should
INSTRUCTION AND
SERVICE MANUAL
Holding your world together®
Find your closest STANLEY Engineered Fastening location on
www.stanleyengineeredfastening.com/contact
For an authorized distributor nearby please check
www.stanleyengineeredfastening.com/econtact/distributors
you need to confirm latest information.
ProSet®, Stavex® and T-Lok® are registered trademarks of Stanley Black & Decker, Inc. and its affiliates.
The names and logos of other companies mentioned herein may be trademarks of their respective owners.
STANLEY Engineered Fastening
4 Shelter Rock Lane
Danbury, Connecticut,
United States, 06810
Tel. [phone]
Fax [phone]
ProSet®PB2500CC Collar Cropper sizes 1/4 ” and 5/16”
Battery Power Tool
Manual Number Issue C/N
65124-00001 A20203
© 2019 Stanley Black & Decker, Inc.
Avdel®, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, Hemlok®, Interlock®, Klamp-Tite®, Monobolt®, POP®,
Data shown is subject to change without prior notice as a result of continuous product development and
improvement policy.Your local STANLEY Engineered Fastening representative is at your disposal should
INSTRUCTION AND
SERVICE MANUAL
Holding your world together®
Find your closest STANLEY Engineered Fastening location on
www.stanleyengineeredfastening.com/contact
For an authorized distributor nearby please check
www.stanleyengineeredfastening.com/econtact/distributors
Stanley Engineered Fastening — adivision of Stanley Black and Decker — is the global leader in precision fastening and assembly solutions. Our
industry-leading brands, Avdel®, Integra™, Nelson®, Optia™, POP®, Stanley®Assembly Technologies, and Tucker®, elevate what our customers create.
Backed by ateam of passionate and responsive problem-solvers, we empower engineers who are changing the world.
©2018 Stanley Engineered Fastening. All Rights Reserved. stanleyengineeredfastening.com