Stanley BRANDON DHW User manual

TO BE INSTALLED BY A TRAINED COMPETENT PERSON
Installation and Commissioning Instructions
THIS MANUAL IS TO BE LEFT WITH END USER
BRANDON
DRY & DHW OIL MODELS

TABLE OF CONTENTS
PAGE NO.
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. Hearth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7. Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8. Cooker Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9. Reduced Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10. Pre-Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
12. Chimney’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
13. Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
14. Flue Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
15. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
16. Suitable Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
17. Flue Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
18. Use of Existing Chimneys and Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
19. Draught Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
20. Flue Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
21. Factory Made Insulated chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
22. Ventilation and Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
23. Outside Air Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
24. Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
25. Wiring Diagram - Mechanical Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
26. Wiring Diagram - Digital Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
26. Domestic Hot Water System (DHW Model Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
27. System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
28. Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
29. Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
30. Direct Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
31. Indirect Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
32. Pipe Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
33. Fuel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
34. Oil Storage Tanks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
35. Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
36. Fuel Supply Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
37. Single Pipe Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
38. Two Pipe Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
39. Single Pipe System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
40. Commissioning Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
41. Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
42. General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
43. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
44. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
45. Door Handle Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1

2
Introduction
Congratulations on purchasing this fine Irish made Oil-fired Cooker. It is built to exacting standards and it will
give you every satisfaction in use. We invite you to read carefully the operating and installation instructions
provided. This will enable you to familiarise yourself with this appliance.
This appliance is hot while in operation and retains its heat for a long period of time after use.
Children, aged or infirm persons should be supervised at all times and should not be allowed to touch
the hot working surfaces while in use or until the appliance has thoroughly cooled.
To ensure safety, satisfaction and reliable operation, this quality cooker should be installed by a trained and
competent person.
Please note for DHW Models the domestic hot water facility involved must fully conform to good plumbing prac-
tices, established standards, Regulations and OFTEC Recommendations.
As manufacturers and suppliers of cooking and heating appliances, we take every possible care to ensure,
as reasonably practicable, that these appliances are so designed and constructed as to meet the general
safety requirements when properly used and installed.
* Section 10 of the Consumer Protection Act 1987.
* Safety, Health and Welfare at Work Act.
IMPORTANT NOTICE: Any alteration to this appliance that is not approved in writing by Waterford Stanley will
render the guarantee void.
IMPORTANT — Control of Substances Harmful to Health:
It is the Users/Installers responsibility to ensure that the necessary personal protective clothing is worn when
handling materials that could be interpreted as being injurious to health and safety.
When handling Firebricks, Fire Cement or Fuels, use disposable gloves.
Exercise caution and use disposable masks and gloves when handling glues and sealants.
When working with fibre glass, mineral wool, insulation materials, ceramic blanket/board or kerosene fuel oil,
avoid inhalation as it may be harmful. Avoid contact with skin, eyes, nose and throat. Use disposable protec-
tion. Installation should be carried out in a well ventilated area.
The manufacturers reserve the right to make alterations to design, materials or construction for manufacturing or other reasons subsequent to publica-
tion.
This installation must comply with the following:
The Building Regulations: Part J England & Wales, Part F Section 4 Scotland, Part L Northern Ireland and Part
J Ireland.
B.S. 7671: Requirements for Electrical Regulations.
Safety Document 635: The Electricity at Work Regulations.
B.S. 5410: Oil Installations Part 1 under 45 kW.
The Control of Pollution (Oil) Regulations Health & Safety at Work Act.
FOR DHW MODELS ADDITIONALLY THE INSTALLATION MUST COMPLY WITH THE FOLLOWING:
B.S. 7593: Treatment of Water in Domestic Hot Water Systems.
B.S. 7074: Parts 1 & 2: Hot Water Supply.
The complete installation must be done in accordance with current Standards and Local Codes. It should be
noted that the requirements and these publications may be superseded during the life of this manual.

3
Specification
Note: Dimensions stated are in millimetres unless otherwise stated
and may be subject to a slight +/- variation.
FEATURE METRIC (mm)
Hot Plate 550W x 323L
Roasting Oven 390W x 310H x 406D
Simmering Oven: 390W x 220H x 406D

4
TECHNICAL DATA
FUEL: 28 Sec Kerosene
MAINS SUPPLY: 230-240V, 50Hz A.C.
I.P. PROTECTION DEGREE: IP20
ELECTRICAL INPUT: 90 Watts
SUPPLY FUSE RATING: 3A
COOKER WEIGHT: 356 Kgs (783 lbs)
GROSS HEAT INPUT: 15.6 kW (53,355 Btu’s)
NOZZLE: DANFOSS 0.45 60oES
PRESSURE SETTING: 115 p.s.i.
CO2RANGE: 10.4 - 11.2%
ADDITIONAL TECHNICAL DATA FOR DHW MODELS:
MAX. DHW BOILER WORKING PRESSURE: 28 p.s.i.
TEST PRESSURE IN DHW BOILER: 40 p.s.i.
OPERATING TEMPERATURE LIMIT IN DHW
BOILER: 96oC (194oF)
DHW BOILER CAPACITY: 10 Litres (2.2 gallons)
DHW BOILER MATERIAL: 3mm Stainless Steel
COOKER WEIGHT: 360 kg (790 lbs)
DHW BOILER OUTPUT: 3.8 kW (13,000 Btu’s) (Continuous Running)

5
SCHEMATIC
Fig 1.
1. Platerack (to order)
2. Splashback (to order)
3. Hotplate Covers
4. 150mm (6”) 90° Bend
5. Bend Cleaning Plate
6. Hob
7. Towel Rail
8. Firedoor
9. Burner Door
10. Main Oven Door
11. Simmer Oven Door
12. Hotplate
13. Base Frame
14. Pinth/Control Box Cover
15. Simmer and Cleaning
Plate
16. Simmer Plate Cover

6
LOCATION
When choosing a location for this appliance you
must have:
(a) Sufficient room for the installation (see clear-
ances), a satisfactory flue (see flue system),
and an adequate air supply for correct combus-
tion and operation (see Ventilation and
Combustion air supply).
(b) Adequate space for maintenance and air circu-
lation.
(c) Solid floor or base of non-combustible material
which is capable of supporting the total weight.
(see Technical Data).
HEARTH CONSTRUCTION
When a non-combustible floor surface is not avail-
able then we recommend that the cooker be placed
on a slab of pre-cast concrete 40mm (11/2”) deep or
a slab of other insulating material. This hearth must
extend 150mm (6”) to either side of the appliance
and 225mm (9”) to the front.
ELECTRICAL SUPPLY
All wiring external to the appliance must conform to
the current BS 7671, B.S. 7462, Safety Document
635 ETC: Part 1 Section 5.4.6. & the Electricity at
Work Regulations. The cooker requires a 230V -
240V, 50Hz supply. Connection of this appliance to
the mains supply must be through a moulded on
plug top (with a 3A fuse) which is fitted to the appli-
ance in accordance with EN 60335, Consumer
Protection: SI 1994 No. 1768, (plug and sockets
etc.) Safety Regulations 1994.
WARNING: THIS SUPPLY AND COOKER MUST
BE EARTHED (Refer to B.S. 7430 : Code for
Protection of Earthing).
Where there is a risk that the supply voltage could
fall below 190 volts, a voltage sensitive device
should be fitted to prevent the appliance from oper-
ating when the voltage is below 190 volts, so as not
to endanger the installation. Primary fuse is locat-
ed at rear of control box.
To isolate the appliance completely unplug from the
mains socket. Always ensure that this socket is eas-
ily accessible and close to the appliance. Persons
in charge of this appliance should be aware of this
socket outlet position.
Fig.3
COOKER CLEARANCES
Minimum clearances to combustible materials:
6” (150mm) to either side
2” (50mm) to rear
36” (915mm) above
48” (1220mm) to front (See figs 2 & 3)
Fig.2
Minimum clearances to non-combustible materi-
als:
1” (25mm) to either side.
Reduced to 15mm stops at rear
36” (915mm) above
48” (1220mm) to front (see figs.4&5)
Always install in accordance with current local
wiring regulations.
Fig.4

If the cooker is to be installed against combustible
material (e.g. cabineting or wall panelling) a panel of
12mm (1/2”) thickness non-combustible insulation
board the size of the appliance must be fitted
between the cooker and the combustible material.
The insulation board used must not contain
asbestos or ceramic. (See Figs. 7 & 8)
The clearances for non-combustible materials can
then be observed (see Fig.4)
An optional hob filler strip can be fitted between the
Stanley and adjacent units. Refer to fig.7.
Fig.6
7
Fig.5
Fig.9
REDUCED CLEARANCES
Where the flue passes through a combustible mate-
rial a twin wall solid packed insulated chimney con-
nector must be used and must come flush with the
outer surface of the material and run all the way to
the masonry chimney or to the point of termination
of the factory made chimney. (see Fig. 6)
Fig.7
Fig.8
Fig.7a

FLUES
The chimney and flue pipes intended for use with
this appliance should be mechanically robust, resist-
ant to internal and external corrosion, non-com-
bustible, and durable under the conditions to which
they are likely to be subjected.
Flues require a suitable external terminal which
should be designed to permit the easy exit of com-
bustion products whilst providing protection against
the ingress of rain, birds and other foreign matter
into the system. Flue pipes and accessories such
as clips and stays should not be made of unprotect-
ed mild steel or other material which is likely to cor-
rode.
Where flue piping passes through a closure plate
with a sliding door, ensure that the pipe continues
up and is ultimately connected to the flue liner and
well sealed with fire cement.
Do not connect to a chimney serving another appli-
ance. Chimneys wholly constructed of single skin
pipe are not recommended under any circum-
stances. Due to their inability to retain heat such
chimneys will inevitably give rise to the formation of
condensation.
The outlet on the appliance is 6” (150mm) diameter.
The proudct is supplied with a reducer to reduce the
diameter of the chimney/flue form 6” (150mm) to the
required 5” (125mm). If using enamelled pipes or
bends it is permitted to use 6” (150mm) diameter up
to a length of 6ft (1.8 meter) from the outlet of the
Fig. 10
PRE-INSTALLATION CHECK
Before installing your cooker, check that the chim-
ney is clean and clear of obstructions. Cracked
brickwork and leaking joints should be made good.
IT IS RECOMMENDED TO CONNECT TO A FLUE
OR FLUE LINER OF 125MM (5”).
Flue Liner
Fig.11
Note: Fill voids and area around liner with vermicu-
lite or a comparable approved material. (See Fig. 11
& 12)
CHIMNEY’S
Generally the most effective chimney for oil is one
that is straight, avoid offsets and terminate with a
straight sided pot.
8
Simmer Plate
Pipe Bend
Cleaning Plate
Hotplate
Flex Pipe
Adaptor
Seal Bend to
Connecting Collar
Vermiculite or a
comparable material
125mm (5”)
Flexible Flue Liner
Fire Sealing
Cement
Flue Increaser /
Reducer
Closure
Plate
Flue Diameter
of 150mm (6”)
Cleaning Plate
cooker. Following these, the diameter of the
chimney / flue should be reduced to 5” (125mm).

9
Flue greater than 125mm
(5”) Diameter
Fig. 12
SEALING
This cooker and flue system operate under a posi-
tive pressure, it is essential that all flue joints are
tightly sealed against flue gas leakage and tested
accordingly (see Fig. 11 & 12).
There is a flue pipe collar available which surrounds
the flue pipe where it meets the wall, giving a tidier
finish to a tiled background (see fig. 9). The flue
pipe collar is available as an optional extra, to order.
Refer to Flue Assembly Instructions sheets.
FLUE HEIGHT
The flue must be high enough 4.5 mts. (15ft) mini-
mum measured vertically from the appliance outlet
to the top of the flue terminal, to allow the flue gases
to vent into the clear air, away from the turbulence
that may be caused by roof structures, other chim-
ney stacks, etc. The terminal position should be in
accordance with B.S. 5410 and the current Building
Regulations.
If it is necessary to offset the chimney the recom-
mended angle is 60° to the horizontal and the statu-
tory minimum is 45° (see fig. 14).
Note: Never connect to a chimney or flue system
serving another appliance.
Fig.14
CONNECTIONS
A cast iron 90° bend with cleaning door is supplied
with the cooker, along with a cast iron spigot for con-
nection to a vertical flue pipe. A vertical cast iron
outlet pipe with cleaning door is available to order. A
flexible flue adaptor is supplied, this is to connect
the cooker bend or straight pipe to the chimney
liner.
Note: Maximum horizontal length should not be
more than 300mm (12”) where the appliance spigot
or flue pipe protrudes into the chimney, care should
be taken to ensure that it does not block the chim-
ney.
ALL FLUE CONNECTIONS MUST BE THOR-
OUGHLY SEALED.
Approved Flue
Terminal
Clay Liner
Vermiculite Filler or
comparable material
Flexible Flue
Liner 150mm (6”)
Sealing &
Clamping Plate
Seal Flue
Connector
Fig.13 Fig.13a
Bend
Pipe
Spigot
Gasket
Collar
Gasket
Cleaning
Plate
Gasket
Collar