Stanley DRY User manual

ERRIGAL OIL FIRED COOKER
DRY, DHW & HPB MODELS
INSTALLATION & OPERATING INSTRUCTIONS

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TABLE OF CONTENTS
PAGE NO.
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6. Hearth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7. Fuel Supply / Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8. Oil Storage Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9. Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
10. Fuel Supply Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
11. Clearance to Combustibles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
12 Flue System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
13. Flue Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
14. Flue Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
15. Use of Existing Flues and Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
16. Flue Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
17. Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
18. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
19. Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
20. Draught Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
21. Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
22. Factory Made Insulated Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
23. Suitable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
24. Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
25. Safety Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
26. Pipe Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
27. Indirect Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
28. Direct Domestic Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
29. Interlink System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
30. General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
31. Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
32. Pre-Installation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
33. Fitting of Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
34. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
35. Burner Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
36. Burner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
37. Flame Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
38. Cooker Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
39. Lighting The Cooker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
40. Turning The Cooker Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
41. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
42. Control Valve Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
43. Vitreous Enamel Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
44. Exploded View 20K Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
45. Exploded View DHW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
46. Exploded View Dry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
47. Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
48. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

INTRODUCTION
Congratulations on purchasing this fine Irish made Oil Fired cooker which is built to exacting standards and will
give you every satisfaction in use.
This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged
or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces
while in use or until the appliance has thoroughly cooled.
Please read the Operation & Installation Instructions provided before operating the cooker.
To ensure safety, satisfaction and reliable operation, this quality cooker should be installed and commissioned
by a trained and competent person. The Domestic Hot Water facility involved must conform fully to good plumb-
ing practice, established standards and OFTEC Recommendations.
The complete installation must be done in accordance with current Standards and Local Codes. It should be
noted that the requirements and these publications may be superseded during the life of this manual.
1. Burner Compartment
2. Air Intake Spin Valve
3. Burner Viewing Glass
4. Hot Plate
5. Chimney Damper
6. Fire Valve Phial
7. Oven Door
8. Cleaning Door
9. Hob
10. Bonnet Door
11. Spin Valve
12. Oil Control Valve
13. Oil Control Valve
Cover
14. Fire Valve Bracket
IMPORTANT - CONTROL OF SUBSTANCES HARMFUL TO HEALTH
It is the users/installer responsibility to ensure that the necessary personal protective clothing is worn
when handling materials that could be interpreted as injurious to health and safety.
When handling firebricks, fire cement or fuels use disposable gloves. Exercise caution, use dispos-
able masks and gloves when handling glues and sealants. When working with kerosene oil, fibre
glass or mineral wool. Avoid contact with skin, eyes, nose and throat, use disposable protection.
This cooker is designed for continuous or intermittent use. When cooker is in continuous use, it should
be serviced at least every 6 months. If it is not used for extended periods, the service period may be
extended.
The manufacturers reserve the right to make alterations to design, materials or construction for manufacturing or other reasons, subsequent to publication.
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Fig.1

DIMENSIONS ABCDEFGHIJKLMN
METRIC 880 905 508 1388 565 290 990 665 452 452 960 130 260 565
(millimetre)
IMPERIAL 345/8 355/8 20 545/8 221/4 111/2 39 263/4 173/4 173/4 37 3/4 51/8 101/4 221/4
(inches)
FEATURE METRIC IMPERIAL
HOT PLATE 911.25 cm2144 in2
OVEN 400W x 330H x 400D 153/4W x 13H x 153/4D
TECHNICAL DATA
FUEL: Kerosene 28 sec. (Class C2)
CHIMNEY DRAUGHT: 0.02” - 0.06” wg. (0.50mm - 1.5mm)
FLUE DIAMETER: 5” (127mm)
EXIT FLUE GAS TEMPERATURE: 90oC - 200oC
BOILER CONSTRUCTION-WHERE APPLICABLE: 6mm & 4mm Mild Steel Plate (HPB)
3MM S/Steel Grade 304 2B (DHW)
TEST PRESSURE OF BOILER: 40 PSI (2.75 Bar)
OPERATING TEMPERATURE LIMIT: 960C (205OF)
BOILER CAPACITY - WHERE APPLICABLE: 7.5 Litres (HPB) or 5.5 Litres (DHW)
COOKER WEIGHT: 232 Kgs (510 lbs)
SPACE HEATING: 3 kW’s (10, 000) Btu’s
Valve Setting Oil Consumption Burner Input Oven Temperature Heat Output to Water
1/h kW (Btu/hr) oC kW (Btu/hr)
6 1.14 13.38 (45,690) 225 5.86 (20,000)
5 0.98 11.51 (39,300) 210 4.54 (15,500)
4 0.83 9.74 (33,270) 190 4.10 (14,000)
3 0.67 7.86 (26,850) 145 3.37 (11,500)
2 0.52 6.10 (20,840) 125 1.82 (6,200)
1 0.36 4.23 (14,430) 100 1.49 (5,100)
Fig.2
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NOTE: Dimensions stated below may be subject
to a slight +/- variation.
All technical data are taken under laboratory conditions and may vary in use, flue draught conditions will effect
performance
CONTINUOUS RUNNING HPB Cooker
SPECIFICATION

The following table gives approximate cooker heat up times on different settings. (These times are taken with
the cooker running continuously on setting 1 when not in use).
Setting Max.
Temp. 120°C 140°C 160°C 170°C 180°C 190°C 200°C 210°C 220°C
(°C)
6 225 10 20 30 40 50 60 75 100 170
5 210 12 25 35 45 55 70 95 140 ---
4 195 23 40 66 88 126 200 --- --- ---
3 145 45 120 --- --- --- --- --- --- ---
2 125 620 --- --- --- --- --- --- --- ---
1 100 --- --- --- --- --- --- --- --- ---
TIME IN MINUTES
INSTALLATION
As manufacturers and suppliers of cooking and heating appliances, we take every possible care to ensure as
reasonably practicable that these appliances are so designed and constructed as to meet the general Safety
Requirements when properly used and installed.
THE INSTALLATION MUST COMPLY WITH THE FOLLOWING:
* B.S. 5410 Part 1 Oil Installations.
* The Building Regulations: Part J England, Wales.
Part F Section III Scotland.
Part L Northern Ireland.
Part J Ireland.
* The Control of Pollution (Oil) Regulations.
* B.S. 5449 Forced Circulation Hot Water Central Heating System for Domestic Installation.
* Safety, Health and Welfare at Work Act for Ireland, England, Wales & Scotland.
* B.S. 7593: Treatment of Water in Domestic Hot Water Systems.
* B.S. 7074: Part 1 & 2 Hot Water Supply.
* B.S. 4814: Sealed Systems.
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NOTE: These times may differ subject to draught conditions, oil rates, boiler output and usage.
VALVE SETTING OIL CONSUMPTION BURNER INPUT OVEN TEMP. HEAT OUTPUTS
(L/H) kW (BTU/hr) (oC) TO WATER
kW (BTU/hr)
6 1.02 9.98 (34,040) 230 3.57 (12,180)
5 0.87 8.51 (29,035) 220 3.21 (10,950)
4 0.73 7.14 (24,360) 208 2.89 (9,864)
3 0.58 5.67 (19,355) 179 2.42 (8,290)
2 0.44 4.30 (14,685) 59 0.88 (3,005)
1 0.29 2.84 ( 9,680) 46 0.70 (2,390)
VALVE SETTING OIL CONSUMPTION BURNER INPUT OVEN TEMP.
(L/H) kW (BTU/hr) (oC)
6 0.69 6.75 (23,035) 240
5 0.60 5.87 (20,030) 228
4 0.51 4.99 (17,025) 206
3 0.42 4.11 (14,020) 190
2 0.33 3.23 (11,015) 122
1 0.24 2.35 ( 8,010) 66
DHW Cooker
Dry Cooker