Stanley TT46 User manual

DECLARATION OF CONFORMITY
ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Je soussigné:
El abajo firmante:
lo sottoscritto:
Nuerenberg, David
Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
hereby declare that the equipment specified hereunder:
bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:
1. Category: Tie Tamper, Hydraulic
Kategorie:
Catégorie:
Categoria:
Categoria:
2. Make/Marke/Marque/Marca/Marca Stanley
3. Type/Typ/Type/Tipo/Tipo: TT46133
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
Matricola dell´attrezzatura:
All
Has been manufactured in conformity with
Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con
Directive/Standards
Richtlinie/Standards
Directives/Normes
Directriz/Los Normas
Direttiva/Norme
No.
Nr
Numéro
No
n.
Approved body
Prüfung durch
Organisme agréé
Aprobado
Collaudato
EN ISO
Machinery Directive
EN ISO
EN ISO
EN ISO
28927-10
2006/42/EC
3744 (15744)
11148-4, Cl. 5.5
13732-1
Self
Self
Self
Self
Self
5. Special Provisions: None
Spezielle Bestimmungen: Sound Power Level: 108.9 dBA
Dispositions particulières: Vibration Level: 7.7 m/s²
Provisiones especiales:
Disposizioni speciali:
6. Representative in the Union: Patrick Vervier,Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione
Done at/Ort/Fait à/Dado en/Fatto a Stanley Infrastructure, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 4-23-2018
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Cargo/Posizione North America Quality Manager
Infrastructure
TT46 Hydraulic Tie Tamper
Safety, Operation & Maintenance
60685 User Manual 12/2018 Ver. 20

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TT46 User Manual | 5
TT46 Parts Illustration - Detail E
ITEM P/N DESCRIPTION
1 04374 Locknut
2 28494 Top Plate
3 20511 Lever
4 02494 Handle Grip
5 28369 Handle
6 20500 Spirol Pin
7 20498 Spring
8 20508 Pivot Screw
9 07493 Charge Plug
10 20499 Charge Valve
11 20505 Handle Pivot
12 58529 Trigger Handle
13 20502 Trigger
14 04056 Rod Wiper*
15 20515 Valve Spool
16 04058 Valve Spring
17 28322 CE Decal (TT46133)
18 11206 Circuit Type “C” Decal (TT46133)
19 12832 Orifice Plug (TT46133, TT46133B, TT46133C,
TT46133UP)
20 56725 Parker Hose Assembly
66727 Aeroquip Hose Assembly (TT46133B)
21 03972 Parker Female Coupler
81158 Stucchi Female Coupler
22 03973 Parker Male Coupler
81159 Stucchi Male Coupler
23 20517 Side Rod
24 74679 Name Tag
74680 Name Tag (TT46233)
25 72919 Snap-on Filler
26 25304 Cap Screw
27 04386 Cup Seal*
28 04780 Washer
29 04387 Rod Wiper*
30 02022 O-Ring*
31 31955 Lower Body
65046 Lower Body (TT46233)
32 15400 Hex Bushing
33 38008 Bit Guide Pair
34 32258 Bit Keeper
35 12148 Spring
36 12307 Nut
37 74832 STANLEY Logo
38 73680 Railroad Help Desk Decal
39 11588 Accumulator Valve Block
40 11212 Sound Power Level Decal (TT46133)
41 28409 Composite Decal
42 07479 Accumulator Diaphragm
43 04057 Bushing
TT46 Parts Illustration - Detail E
ITEM P/N DESCRIPTION
44 00293 O-Ring*
45 01362 O-Ring*
46 04381 Backup Ring*
47 04379 O-Ring*
48 04378 Porting Block
49 02900 Roll Pin
50 07480 Automatic Valve Body
04380 Automatic Valve Body (TT46233)
51 04605 Push Pin
52 04571 Push Pin
53 04382 Automatic Valve
54 12833 Piston
04385 Piston (TT46233)
55 07485 Flow Sleeve
04384 Flow Sleeve (TT46233)
56 04381 Backup Ring*
57 04379 O-Ring*
58 04383 Flow Sleeve Tube
59 44937 Tie Tamper Bit (not shown)
SK 04595 Seal Kit (*In seal kit)
Safety Precautions
The Safety Alert Symbol alerts you to potential
personal injury hazards. Obey all safety messages
that follow to avoid possible injury or death.
Indicates an imminently hazardous situation which
will result in death or serious injury.
Indicates a potentially hazardous situation which
could result in death or serious injury
Indicates a potentially hazardous situation which
could result in property damage.
Always observe safety symbols. They are included for your safety and for the
protection of the tool.
WARNING: Read all safety warnings and instructions. Failure
to follow the warnings and instructions may result in tool
damage and/or serious injury.
WARNING: To reduce the risk of injury, read the instruction
manual.
General
• Do not discard safety instructions. Give to the operator.
• This tool will provide dependable service if operated in accordance
with the instructions given in this manual. Read and understand this
manual and any stickers and tags attached to the tool and hoses before
operation. Failure to do so could result in personal injury or equipment
damage.
• Inspect the tool before each use and ensure all decals are legible.
Contact STANLEY if replacements are needed.
• Establish a training program for all operators to ensure safe operation.
Do not operate the tool unless thoroughly trained or under the
supervision of an instructor. Keep out of the reach of children.
• Operators and maintenance personnel shall be able to physically handle
the bulk, weight and power of the tool.
• Avoid unsuitable postures as these positions do not allow for
counteracting of normal or unexpected movement of the tool, such as

6 | TT46 User Manual
a sudden break of the tool bit. Change postures during extended tasks
to help avoid discomfort or fatigue.
• Do not operate a damaged, improperly adjusted, modified or
incompletely assembled tool.
• Use and maintain the tool as stated in this manual. Misuse of the tool
can cause serious injury. Do not modify the tool in any way.
• Do not operate the tool in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Provide adequate ventilation in closed areas when operating a gas or
diesel hydraulic power source.
• Do not inspect, carry, clean, change accessories or perform
maintenance on the tool while the power source is connected.
Accidental engagement of the tool can cause serious injury.
• Ensure work piece is securely fixed. Be aware that failure of the work
piece or accessories may generate high velocity projectiles.
• Stay alert, watch what you are doing and use common sense when
operating a hydraulic tool. Do not operate this tool if you are tired or
under the influence of drugs or alcohol. A moment of inattention while
operating hydraulic tools may result in serious injury.
• During operation, do not contact mechanisms, accessories or hardware
as they can become very hot or sharp; use your Personal Protection
Equipment (PPE).
• Supervising personnel should develop additional precautions relating to
the specific work area and local safety regulations.
• Never operate the tool if you are unsure about the presence of
underground utilities, such as electrical cables, gas pipes, etc. These can
cause a hazard if damaged with the tool.
• The tool is not insulated against coming into contact with electric
power. Use hose certified as non-conductive.
• Do not overreach. Maintain proper footing and balance at all times
when using the tool.
• Slips, trips and falls are major causes of workplace injury. Be observant
of hoses or oil surfaces lying about the work area, as they can be a
tripping hazard.
• Operators must start in a work area without bystanders and must assess
the risks to bystanders.
• Operators must be familiar with all prohibited work areas such as
excessive slopes and dangerous terrain conditions.
• Only use clean hydraulic fluid, filling equipment and lubricants that
have been recommended by STANLEY.
• Ensure tools are working properly and safely by performing preventative
maintenance (PM) procedures.
• Repair and service of this tool must only be performed by an authorized
and certified dealer.
• Do not force the tool to do the work of a larger tool. Use the correct
tool for your application.
• Use only hoses and hose couplings that are rated for a minimum
working pressure of 2500 PSI (172 BAR).
• In spite of the application of relevant safety regulations and the
implementation of safety devices, certain residual risks cannot be
avoided. These risks are: repetitive strain injury due to incorrect posture
and risk of pinching fingers when changing tool bit.
Dust and Fumes
• WARNING: Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals known
to the State of California to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals: work in
a well ventilated area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic
particles.
Protect yourself and those around you. Research and understand the
materials you are grinding. Follow correct safety procedures and comply
with all applicable national, state or provisional health and safety
regulations relating to them, including, if appropriate arranging for the
safe disposal of the materials by a qualified person.
• When dust or fumes are created, control them at the point of emission.
Direct tool exhaust to minimize disturbance of dust.
• Operate and maintain the tool as recommended in this manual to
minimize dust.
• Use respiratory protection in accordance with employers instruction or
as required by occupational health and safety regulations.
• Avoid prolonged contact with dust. Allowing dust to get into your
mouth, eyes or lay on the skin may promote absorption of harmful
chemicals.
PPE
• Always wear safety equipment such as impact resistant goggles, ear
protection, head protection, breathing protection and safety shoes at all
times when operating the tool.
• Hands may be exposed to hazards, impacts, cuts, abrasions and heat.
Wear gloves.
• Wear a hardhat if performing overhead work.
• Use PPE that conforms to standards ANSI Z87.1 (Eye and Face
Protection), ANSI Z89.1 (Head Protection), ANSI Z41.1 (Foot Protection)
and ANSI S12.6 (S3.19) (Hearing Protection).
• Do not wear loose fitting clothing or jewelry when operating the tool.
M003
Wear Ear
Protection
M004
Wear Eye
Protection
M016
Wear a Mask
Sound
• Exposure to high noise levels can cause permanent, disabling hearing
loss and other problems, such as tinnitus (ringing, buzzing, whistling
or humming in the ears). Use hearing protection in accordance with
employer’s instructions and as required by occupational health and
safety regulations.
• Use and maintain as recommended in the manual to prevent an
unnecessary increase in noise levels.
Vibration
• When using a non-rotary percussive tool to perform work related
activities, the operator can experience discomfort in the hands, arms,
shoulders, neck or other parts of the body.
• If you experience numbness, tingling, pain or whitening of the skin
in your fingers or hands, stop using the tool. Tell your employer and
consult a physician.
• Wear warm clothing when working in cold conditions and keep your
hands warm and dry.
• Exposure to vibration can cause disabling damage to the nerves and
blood supply of the hands and arms.
• Use and maintain as recommended in the manual to prevent an
unnecessary increase in vibration.
• Check for vibration level before each service. If you feel a higher than
normal vibration, contact your STANLEY dealer for repair.
Hydraulic
• Warning: Hydraulic fluid under pressure could cause skin injection
injury. If you are injured by hydraulic fluid, get medical attention
immediately.
• Do not let hydraulic oil get on the skin. Hydraulic oil is hot. Wear
Personal Protection Equipment (PPE) at all times.
• Do not exceed the maximum relief valve setting stated on the tool.
• Inspect and clean couplers before use, daily. Replace damaged couplers
immediately.
• Hydraulic circuit control valve must be OFF before coupling or
uncoupling tools. Failure to do so may damage the couplers and cause
overheating of the hydraulic system.
• Ensure the couplers are properly connected and are tight.
• Do not operate the tool at fluid temperatures above 140°F (60°C).
Higher temperatures can cause operator discomfort and damage to the
tool.
• Do not exceed the rated flow and pressure as stated on the tool. Rapid
failure of the internal seals may result.

TT46 User Manual | 7
What is the TT46 Hydraulic Tie Tamper?
TT46 is a hand held hydraulic tool used to compact railroad ties. TT46
requires an external hydraulic power supply capable of supplying 4-6 GPM or
7-10 GPM, depending on model.
Specifications
Pressure 1500-2500 PSI (103-172 BAR)
Flow 4-6 GPM (15-23 LPM) (TT46133 Models)
7-10 GPM (26-38 LPM) (TT46233 Models)
Max. Pressure 2500 PSI (172 BAR)
Max. Relief Pressure 2200-2300 PSI (152-159 BAR)
Recommended Back
Pressure
250 PSI (17 BAR) or less
Couplers 3/8 inch NPT flush face
Port Size SAE -8 O-ring
Tool Weight 63 Lbs (29 Kg)
Tool Length 39 inches (99 cm)
Width (at handles) 18 inches (46 cm)
Max. Hydraulic Oil Temp. 140°F (60°C)
HTMA/EHTMA Category Type 1, Category C
Sound & Vibration Declaration
Measured A-Weighted sound power 108.9 dBA
Uncertainty 3.39 dBA
Measured A-Weighted Sound Pressure 100.9 dBA
Uncertainty 3.39 dBA
Values determined according to noise test code given in ISO 15744, 11203
and 3744. Test conducted by independent notified body to comply with
2000/14/EC:2005.
TT46 Trigger Handle
Measured Vibration Emission Value: 3-Axis 7.7 m/sec²
Uncertainty 1.25 m/sec²
TT46 Non-Trigger Handle
Measured Vibration Emission Value: 3-Axis 7.4 m/sec²
Uncertainty 1.25 m/sec²
Parts of TT46 - Detail A
1 Trigger
2 Handles
3 CE Decal (CE Models)
4 Circuit Type “C” Decal (CE Models)
5 STANLEY Logo Decal
6 Tool Bit
7 Tool Name Tag
8 Accumulator Charging Port
9 Hydraulic Input and Output Ports
10 Bit Keeper
11 Railroad Help Desk Decal
12 Model & Serial Number
13 Sound Power Level Decal (CE Models)
14 Composite Safety Decal (CE Models)
Install Tool Bit - Detail B
Do not install or change tool accessories while the
hydraulic power source is connected. Accidental
engagement of the tool can cause serious injury.
Disconnect the hydraulic power source before installing
or changing accessories.
1. Ensure the hydraulic power source is turned off and is disconnected
from the tool.
2. Remove the cap screws holding the springs and bit keeper in place.
3. Remove the bit keeper and the bit guide.
4. Insert a tool bit into the bit keeper.
5. Attach the bit guide to the tool bit.
6. Insert the tool bit into the hex bushing. Match the bit hex pattern with
the bushing hex pattern and ensure the bit slides into the hex bushing.
Note: Never use a blunt tool bit as they cause more vibration.
7. Reattach the bit keeper and springs.
Note: Never use TT46 unless the tool bit is locked in the retainer.
Tool Operation - Detail C
Note: Ensure hydraulic oil is at or above 50°F before using the tool. Preheat
if necessary.
TT46 will rise quickly when first turned on. Do not
stand over or place any part of your body on top of the
tamper. Wear safety shoes.
1. Ensure the hydraulic power source is turned off.
2. Wipe the hydraulic couplers clean and connect to the hydraulic power
source.
3. Power up the hydraulic power source.
4. Wrap hands around the tool handles and place the tamper bit on the
tie to be compacted, at a 90° angle. Apply down pressure.
Note: Maintain a balanced body position and secure footing while operating
tool.
5. Slowly squeeze the trigger to start compacting. Squeeze harder for fast
speed operation. Guide the tamper using both hands on the handles.
Note: Hold the tool correctly and be ready to counteract normal or sudden
movements. Have both hands available.
6. Release the trigger to immediately stop the tool.
Note: If you encounter a breakdown or the tool stops for any reason, release
the trigger and power down the hydraulic power source.
Tool Maintenance
Use only accessories, consumables and parts recommended by STANLEY.
Daily Maintenance
1. Remove hydraulic power from the tool and check all hydraulic
connections and hoses for damage. Replace damaged parts before
operating the tool.
2. Check the flow and pressure of the hydraulic power source using a
calibrated flow meter. Proper flow and pressure maintain proper tool
speed. If tool speed increases or decreases, stop using the tool and
ensure proper flow and pressure.
3. Inspect the tool bit retaining parts. Replace when they have become
worn, cracked or distorted.
4. Inspect tool to ensure all stickers are legible. Contact STANLEY if
replacements are needed.
Accumulator Charge - Detail D
Check accumulator charge every 6 months or if poor performance develops.
Required Tools:
• STANLEY Accumulator Charge Kit (P/N 31254)
• Nitrogen Bottle
Check
1. Remove the charging plug from the TT46 handle.
2. (a) Hold the chuck end of the tester and (b) twist the gauge counter-

8 | TT46 User Manual
clockwise. This will retract the valve stem.
3. Screw the tester onto the breaker charging port. Twist the tester gauge
clockwise and read the pressure indicated on the gauge. Charge should
be 500-600 PSI (34-41 BAR).
Charge
4. Retract the tester valve stem.
5. Connect the charging assembly hose to the tester.
6. Twist the tester gauge clockwise to advance the valve stem.
7. Slowly open the snub valve and charge to 600-700 PSI (41-48 BAR).
8. Close the snub valve, retract the tester valve stem and remove the tester
from the breaker charging port. Replace the charging plug.
Tool Storage
Clean the tool and store in a clean, dry space that is safe from damage.
Ensure the tool is secured and will not move during transport. An unsecured
tool could cause injury or damage to the tool.
Tool Disposal
Hydraulic Oil
Hydraulic oil can contaminate the air, ground and water if not properly
recycled. Recycle hydraulic oil in accordance with all State, Federal and local
laws, at your local oil recycling facility.
Hydraulic Hoses
Hang hydraulic hoses to drain. Collect the oil for recycling. Contact your local
municipal recycling authorities for an approved hydraulic hose recycling site.
Tool Body
Drain hydraulic oil from the tool, making sure to collect the oil for recycling.
Discharge the accumulator, disassemble the tool and dispose of all non-metal
parts. Recycle the metal components. Contact your local municipal recycling
authorities for recycling instructions.
Accessories
4 inch steel with “V” cut (18 inch overall length) 44979
4 inch steel with “V” cut, Heavy Duty (18 inch overall length) 59034
4 inch steel with “V” cut (21 inch overall length) 44937
4 inch steel with “V” cut, Heavy Duty (21 inch overall length) 59033
4 inch steel (24 inch overall length) 33200
Anti-Vibration Handle Conversion Kit 27680
Service Tools
Tamping sleeve tool 01120
O-ring tool kit 04337
Seal kit 04595
Flow sleeve removal tube 04910
Flow sleeve removal tool 04919
Accumulator cylinder puller 05640
Accumulator tester 02835
Accumulator charge kit 31254
Charging assembly 15304
Flow and pressure tester 04182
Troubleshooting
Problem Possible Cause Solution
Tool does not run or
runs improperly.
The hydraulic power
source is not running
or not running
properly.
Ensure the power source
is delivering proper
flow and pressure. See
“Specifications” on
page 7. Proper flow
and pressure maintain
proper tool speed. Check
regularly.
Couplers or hoses are
blocked.
Turn off and disconnect
the tool from the
hydraulic power source.
Inspect and ensure no
blockage exists.
Low accumulator
charge pressure.
Check accumulator
charge. Recharge
if necessary. See
“Accumulator Charge -
Detail D” on page 7.
Hydraulic oil is above
the max. operating
temperature of 140°F
(60°C).
Provide an oil cooler
to maintain proper oil
temperature.
High Back Pressure.
Check the hydraulic
system for excessive
back pressure.
Mechanical failure. Contact your STANLEY
dealer for service.

TT46 User Manual | 9

STANLEY Infrastructure
6430 SE Lake Road, Portland, Oregon 97222 USA
[phone] / Fax [phone]
www.stanleyinfrastructure.com
© 2014 Stanley Black&Decker, Inc.
New Britain, CT 06053 USA