Stark 65044 User manual

DRYWALL PANEL ROLLING LIFTER
SAVE THIS MANUAL: KEEP THIS MANUAL FOR SAFETY WARNINGS, PRECAUTIONS, ASSEMBLY,
OPERATING, INSPECTION, MAINTENANCE AND CLEANING PROCEDURES. WRITE THE PRODUCT’S
SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM (OR MONTH
AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER).
OWNER’S MANUAL AND SAFETY INSTRUCTIONS
ITEM: 65044 11FT & 65045 16FT
FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT: [phone] MON-FRI 9AM TO 3PM PST

SAFETY
The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible
conditions and situations that may occur. It must be understood by the operator that common sense and
caution are factors which cannot be built into this product, but must be supplied by the operator. Read
carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to
follow the safety rules and other basic safety precautions may result in serious personal injury.
1
IMPORTANT SAFETY INFORMATION
Keep children away. Children must never be allowed in the work area. DO NOT let them handle machines,
tools or let them climb on or play with the product.
Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. ALWAYS lock
up tools and keep out of reach of children.
DO NOT modify this tool and do not use this tool for a purpose for which it was not intended.
Dress properly. DO NOT wear loose clothing or jewelry as they can be caught in moving parts. Protective,
electrically non-conductive clothes and non-skid footwear are recommended when working. Wear
restrictive hair covering to contain long hair.
Wear ANSI-approved safety goggles, an ANSI-approved hard hat and heavy-duty work gloves during set
up and use.
DO NOT overreach. Keep proper footing and balance at all times. DO NOT reach over or across a Panel
Hoist while in operation. DO NOT walk or stand under Panel Hoist needlessly while in operation.
Check for damaged parts. Before using any tool, any part that appears damaged should be carefully
checked to determine that it will operate properly and perform its intended function. Check for alignment
and binding of moving parts; any broken parts or mounting xtures; and any other condition that may
affect proper operation. Any part that is damaged should be properly repaired or replaced by a qualied
technician. DO NOT use the tool if any control does not operate properly.
When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only
use accessories intended for use with this tool.
DO NOT operate tool if under the inuence of alcohol or drugs. Read warning labels if taking prescription
medicine to determine if your judgment or reexes are impaired while taking drugs. If there is any doubt,
DO NOT operate the tool.
Stand clear of the Panel Hoist when raising or lowering a panel. NEVER reach through the winch wheel.
DO NOT exceed the Hoist’s capacity of 150 lb. Check the manufacturer’s documentation to determine the
actual weight of panels before attempting to lift them.
DO NOT ride on the Panel Hoist, and never have people or pets in the area while operating Hoist.
Only use the Hoist to raise/lower one drywall panel at a time. After raising the panel, immediately x in
place using the recommended type, number and pattern of nails, adhesive or screws. DO NOT use this
Hoist to store panels.
Place Panel Hoist on correct surface. Only use this Hoist on a stable, level, clean, hard and dry surface
that is capable of sustaining the load. Stabilize the load. Ensure that the load remains stable at all times.
DO NOT move the load while it is on the Hoist.
DO NOT lubricate any part of the Winch components. The brake is friction based and may fail if lubricated
Before lifting load to full height, rst lift a short distance. Check that the brake is engaged, then continue
to lift to full height.
Before each use, check that the cable is properly tensioned and wound tightly and evenly onto the spool.

PRODUCT INFORMATION
2

3
PARTS INFORMATION

4
ASSEMBLY
COMPONENTS:
The Drywall Lift is shipped as several components that must be assembled before use:
• Tripod base assembly.
• Frame assembly, which includes a winch assembly and standard (4-ft) telescoping lift sections
• Cradle assembly, without its detachable crossarms
• Two cradle crossarm assembly
ASSEMBLY PROCEDURE:
1. Set up the tripod base:
A. Set the base on the oor, resting on its casters.
B. Press down on the slide yoke ring. Hold the ring down while
you swing the two forward legs out until the yoke ring snaps into
the locking hole on the bottom of the slide tube. (See Figure 1)
C. To prevent the tripod base from rolling backward during
assembly, lower the backstop as shown.
2. Set the frame assembly onto the two “V” angles on the tripod
base, and lower the frame about 1 in. until it is secured by the
angles. Before continuing, be sure the frame is pushed all the way
down and is held securely by the angles.
3. Attach the handle to the winch wheel. Tighten the nut, then back
it off slightly so the handle turns freely.
4. Move the winch assembly into its working position:
A. Hold the winch wheel and brake arm as shown in Figure 2.
Rotate the winch wheel forward slightly while you lift on the brake
arm to release the brake.
B. Raise the brake arm all the way up. Grasp the winch post, and
grip the brake arm rmly with your thumb. (Figure 3)
C. Place your right hand on top of the frame. Continue to grip
the brake arm as needed to prevent cable backlash, and pull the
winch assembly all the way toward you. (Figure 4)
D. When the winch is fully extended (away from the frame housing),
release the brake arm and swing the retaining hook away so it no
longer secures the telescoping sections inside the frame housing.
5. Press the winch assembly slightly back toward the frame. This
automatically engages the slide bar lock to keep the winch fully
extended. (Figure 5)
IMPORTANT: Before continuing, be sure that the slide bar lock
is fully engaged that is, rotated clockwise as far as possible.

5
OPERATION
Tilt Latch
To allow the cradle to tilt (for loading a dry wall panel, or for raising the pane! to
a side wall or sloped ceiling); or to remove the cradle from the frame, pivot the
tilt latch out and down. To lock the cradle onto the frame without tilting, pivot
the latch up to engage the stud on the cradle.
NOTE: When it is in the level (non-tilted) position, the cradle will also tilt up to
10° side-to-side.
A spring-loaded brake holds the cradle at whatever height you raise it by
cranking the winch wheel. To lower the cradle, control the backward rotation of
the winch by grasping the wheel handle as you carefully raise the brake arm
to release the brake.
Brake Arm
Winch Wheel, Handle, and Post
Cranking the winch (using the wheel handle) coils or uncoils the cable that
raises or lowers the cradle. Grasp the post for leverage when cranking the
winch
OPERATION
Retaining Hook
The retaining hook secures the telescoping sections inside the frame, for
transport and storage.
OPERATION
Extending the Cradle
IMPORTANT: Read the “Important Precautions” on page 3 before you
operate the Lift.
SAFETY CHECK BEFORE OPERATION
Before you begin operating the Lift each day:
• Inspect the unit carefully for wear or damage. Pay special attention to the
cable.
• Be sure the Lift is at working room temperature before operating.
• Be sure the winch brake drum is clean and dry before operating.

OPERATION OPERATION
6
To Load a Drywall Panel
1. Set (lower) the backstop, so the Lift won’t roll backward
2. Swing open the panel support hooks on the two crossarms. Be
sure the cradle is turned so the support hooks are on the opposite
side from the winch wheel.
3. Extend the crossarm outriggers on the cradle as needed to fully
support the length of the drywall panel (see page 7).
4. Release the tilt latch to tilt the cradle (see page 8).
5. Hold the drywall panel with its face paper toward the tilted cradle,
and load the panel onto the Lift as shown. Set the panel onto the
support hooks, and carefully lean it against the crossarms.
6. If installing the panel on a at ceiling, tilt the cradle back up to its
level position and lock the tilt latch. If installing the panel on a side
wall or a sloped ceiling, leave the cradle tilted.
7. Raise the backstop on the base, and carefully roll the Lift close to
the position where the panel will be installed.
To Raise the Panel
IMPORTANT: Always lower the backstop before raising the panel to a sloped ceiling or a side wall. Crank
the winch wheel in the direction shown (hold the post for leverage) until the panel is at the desired height.
The brake is spring-loaded to automatically hold the cradle at the selected height when you stop cranking.
To Lower the Panel
1. Grasp the wheel handle with your right hand so you can restrain the backward rotation of the winch.
2. Retain your hold on the winch handle. Carefully release the brake with your left hand and slowly rotate the
wheel backward to lower the cradle to the desired height.

DISASSEMBLY / MAINTENANCE
7
OPERATION
To Load a Drywall Panel
To disassemble the Drywall Lift for transport or compact storage;
1. Crank the cradle all the way down.
2. Slide the cradle outriggers all the way in until they latch. Close the
panel support hooks.
3. Remove the cross arms by pressing the spring tab on the bottom and
sliding the crossarm out of the tapered socket.
4. Unlock the cradle tilt latch. Lift the cradle (about 3 in.) until you can
remove it from the frame.
5. Rotate the winch wheel one full rotation forward as shown. This will
raise the inner telescoping section.
6. Unlock the winch assembly by lifting the slide bar with your left hand
while you rotate the slide bar lock counterclockwise with your right hand.
7. Hold the slide bar lock in this disengaged position (step 6). and press
down on the telescoping sections in the frame with your left hand. The
winch assembly will move toward the frame housing.
8. Crank the telescoping sections all the way down. Swing up the
retaining hook as shown, and crank the telescoping sections back up
slightly until secured by the hook.
9. Hold the retaining hook in this position with your left hand, and rotate the
winch forward with your right hand.
The winch assembly will fold up against the frame. When the slide bar
contacts the frame, tighten the cable by turning the wheel further (just
enough to hold the winch assembly in this position).
10. Carefully lift the frame/winch about 1 in. to free it from the tripod
base.
11. To fold the base, press down on the slide yoke ring and pivot the
forward legs in until they lock in the closed position.
MAINTENANCE
• Inspect the cable before each work day. Replace it at the rst sign of wear (refer to
the instructions supplied with the replacement cable).
• Occasionally oil the cable pulleys. Crank up the telescoping sections for access to
the internal cable pulley. Never allow oil or grease to contact the surface of the winch
brake drum.
• Occasionally oil the caster bearings.
• If the telescoping sections of the frame don’t operate smoothly, apply household
parafn to the sliding surfaces.

DISASSEMBLY / MAINTENANCE
8
OPERATION
5. Place the drywall panel on the Cradle, with the outer side of the panel (the good side) facing the cradle.
Carefully lean the panel on the Crossarms, being careful not to damage the edges of the panel.
6. If the panel will be installed on a at ceiling, tilt the Cradle back to its horizontal position and lock in place
with the Tilt Pin. If the panel will be installed on a side wall or sloped ceiling, leave the Cradle tilted.
7. Check to see that the panel is secure and balanced.
8. Lower the Cradle if needed, and release the Caster Locks.
9. Carefully roll the Hoist near to the position where the panel will be installed.
10. When at the appropriate location, apply the Caster Locks.
CAUTION: Lock the Locking Casters to prevent the Hoist from rolling
after it is in position.
Raising the Panel
1. Crank the Winch Wheel clockwise to raise the panel slightly, then
stop, checking that the Brake is functioning properly.
2. Once you have determined that the Brake is functioning properly,
resume raising the panel to the desired height.
Lowering the Cradle
1. Install the drywall panel correctly before lowering Cradle.
3. Raise the Telescoping Assembly so that the holes of the inner post
align with the Attached Pin opening, then lock in place with the Pin
Lever, or, slide the Square Pin through the Inner Pin holes above the
Outer Post.
2. Push and hold the Winch Wheel slightly forward to support the weight of the Cradle.
3. Release the Pin with the Pin Lever (see Figure S), then operate the Brake Handle with your left hand and
rotate the Winch Wheel counterclockwise with your right hand to lower the Cradle.
CAUTION: DO NOT release control of the Wheel Handle as the Hoist is lowering or the Cradle may lower
forcefully and cause injury.
4. After each use, lower the Cradle completely and clean all surfaces of the Hoist with a clean cloth.

9
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only and are not available individually
as replacement parts.
PLEASE READ THE FOLLOWING CAREFULLY
DISCLAIMER
PRODUCT MADE IN CHINA