Steel City 65-150 User manual
VER.06.2016
Should you require assistance,
please have available your:
odel no.: __________________
Serial no.: __________________
STOCK FEEDER
OWNER’S ANUAL
65-150
Page 2
Page 3
TABLE OF CONTENTS
INTRODUCTION
This user manual is intended for use by anyone working with this machine. It should be kept available
for immediate reference so that all operations can be performed with maximum efficiency and safety.
Do not attempt to perform maintenance or operate this machine until you have read and understand
the information contained in this manual.
The drawings, illustrations, photographs, and specifications in this user manual represent your machine
at time of print. However, changes may be made to your machine or this manual at any time with no
obligation to Steel City.
INTRODUCTION...............................................................3
TABLE OF CONTENTS ....................................................3
WARRANTY......................................................................4
PRODUCT SPECIFICATIONS..........................................5
GENERAL SAFETY ..........................................................6
PRODUCT SAFETY .........................................................8
ELECTRICAL AND GROUNDING INSTRUCTIONS ........9
ASSE BLY .....................................................................10
ADJUST ENTS..............................................................12
AINTENANCE..............................................................14
PARTS ............................................................................16
Page 4
WARRANTY
STEEL CITY WARRANTY
The manufacturer warrants its machines to be free from defects in workmanship and materials for a period of
2 years from the date of the original purchase for Steel City shop machines or for a period of 1 year for Titanium
production machines; subject to the following conditions :
A- Warranty applies to the original buyer only and may not be transferred. Original proof of purchase is
required.
B- Warranty is void if repairs or alterations are made to the machine by an unauthorized service center without
the direct consent of the manufacturer or its representative.
C- Warranty does not include defects, failures or breakages directly or indirectly caused by or resulting from
improper use, improper or lack of maintenance, abuse or misuse, negligence, accidents, damages in
handling or transportation, or normal wear and tear of any part or component.
D- Accessories and wear items such as motor, switch, bearings, drive belt or other accessories are covered
for 1 year.
E- Consumables such as blades, knives, bits, sandpaper or others are not covered.
To file a warranty claim, customer may contact his dealer or email [email protected]
The manufacturer or its representative will inspect, repair or replace any part that has proven to be defective in
workmanship or material, provided that the customer sends the product prepaid to a designated authorized
service center and provides reasonable time to proceed.
If judged on warranty, the manufacturer or its representative will return the repaired product prepaid or will replace
it by a new one at its choice. On the contrary, if it is determined that there is no defect or that the problem resulted
from causes not within the scope of the warranty, it will dispose of or return the product at customer’s expenses,
following customer’s instructions.
The manufacturer or its representative shall not be held liable for any special, indirect, incidental, punitive or
consequential damages, including and without limitation loss of profits arising from or related to the warranty,
the breach of any agreement, the operation or the use of its machines.
Note:
The specifications in this manual are provided for informational purposes only and are subject to rectification
without notice. Some measures have been slightly rounded for ease of reading. Unless otherwise noted, they
should be considered for reference only.
Steel City reserves the right to make certain improvements to the design and appearance of its machines,
components, accessories or parts without notice and without the obligation to perform them on existing models.
Page 5
otor 1⁄4HP (0.188 KW), 110 V
Number of rollers 3
Roller size Ø3 1⁄8’’ x 1 3⁄16’’ (Ø80 x 30 mm)
Roller suspension 3⁄4’’ (18 mm)
Feeding speed 4
20/26/33/43 fpm (6/8/10/13 m/min)
Forward/reverse Yes
Net weight 73 lbs (33 kg)
PRODUCT SPECIFICATIONS
Page 6
All federal and state laws and any regulations having
jurisdiction covering the safety requirements for use of this
machine take precedence over the statements in this
manual. Users of this machine must adhere to all such
regulations.
Below is a list of symbols that are used to attract your
attention to possible dangerous conditions.
These are safety alert symbols. They are used to alert you
to potential personal injury hazards. Obey all safety
messages that follow these symbols to avoid possible injury
or death.
Indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, WILL result in serious injury or death.
Indicates a potentially hazardous situation which, if not
avoided, COULD result in serious injury or death.
Exposure to the dust created by power
sanding, sawing, grinding, drilling and other
construction activities may cause serious
and permanent respiratory or other injury,
including silicosis (a serious lung disease),
cancer, and death. Avoid breathing the dust, and avoid
prolonged contact with dust. The dust may contain
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other
masonry products.
• Arsenic and chromium from chemically-treated
lumber.
Always operate tool in well ventilated area and provide
for proper dust removal. Use a dust collection system
along with an air filtration system whenever possible.
Always use properly fitting NIOSH/OSHA approved
respiratory protection appropriate for the dust exposure,
and wash exposed areas with soap and water.
DANGER
!
This manual is not totally comprehensive. It does not and can not convey every possible safety and
operational problem which may arise while using this machine. The manual will cover many of the basic
and specific safety procedures needed in an industrial environment.
ALWAYS wear eye protection. Any
machine can throw debris into the eyes
during operation, which could cause severe
and permanent eye damage. Everyday
eyeglasses are NOT safety glasses.
ALWAYS wear Safety Goggles (that comply with ANSI
standard Z87.1) when operating power tools.
SAFETY
WARNING
!
ALWAYS wear hearing protection. Plain
cotton is not an acceptable protective
device. Hearing equipment should comply
with ANSI S3.19 Standards.
WARNING
!
WARNING
!
WARNING
!
TO REDUCE the risk of electrical shock.
DO NOT use this machine outdoors. DO
NOT expose to rain or moisture. Store
indoors in a dry area. DO NOT handle the
plug with wet hands.
1. To avoid serious injury or damage to the machine, read
the entire User anual before assembly and operation
of this machine.
2. Serious personal injury may occur if normal safety
precautions are overlooked or ignored. Accidents are
frequently caused by lack of familiarity or failure to pay
attention. Obtain advice from supervisor, instructor, or
another qualified individual who is familiar with this
machine and its operation.
3. STOP using this machine, if at any time you experience
difficulties in performing any operation. Contact your
supervisor, instructor or machine service center
immediately.
WARNING
!
CHILDPROOF THE WORKSHOP AREA
by removing switch keys, unplugging tools
from the electrical receptacles, and using
padlocks. DO NOT use near or around
children.
WARNING
!
Page 7
4. Prevent electrical shock. Follow all electrical and safety
codes, including the National Electrical Code (NEC) and
the Occupational Safety and Health Regulations
(OSHA). All electrical connections and wiring should be
made by qualified personnel only.
5. ALWAYS be sure that the power switch is in the “OFF”
position and unplug the machine from the electrical
receptacle when making adjustments, changing parts or
performing any maintenance.
6. AVOID ACCIDENTAL STARTING. ake sure that the
power switch is in the “OFF” position before plugging in
the power cord to the electrical receptacle.
7. NEVER leave a machine running, unattended. Turn the
power switch to the OFF position. DO NOT leave the
machine until it has come to a complete stop.
8. THE USE of extension cords is not recommended for
220V equipment. It is better to position your equipment
and install the wiring to eliminate the need for an extension
cord. If an extension cord is necessary, refer to the chart
in the Grounding Instructions section to determine the
minimum gauge for the extension cord. The extension
cord must also contain a ground wire and plug pin.
9. DO NOT pull a machine by the power cord. NEVER
allow the power cord to come in contact with sharp
edges, hot surfaces, oil or grease.
10. DO NOT unplug a machine by pulling on the power
cord. ALWAYS grasp the plug, not the cord.
11. REPLACE a damaged cord immediately. DO NOT use
a damaged cord or plug if the machine is not operating
properly, or has been damaged, left outdoors or has
been in contact with water.
12. NEVER remove any chips without turning off the
machine and disconnecting the power.
13. NEVER turn on the machine if the workpiece is in
contact with the blade.
14. ENSURE that the machine sits firmly on the floor before
using. If the machine wobbles or is unstable, correct the
problem by using shims or blocks prior to operation.
15. ALWAYS keep hands and fingers away from the blades
when operating.
16. DO NOT USE the machine to perform an operation for
which it was not designed. It will be safer and provide
high quality job by only performing operations for which
the machine was intended.
17. Every work area is different. Always consider safety first,
as it applies to your work area. Use this machine with
caution. Failure to do so could result in serious personal
injury and damage to the machine.
18. DO NOT stand on a machine. Serious injury could result
if it tips over or you accidentally contact any moving part.
19. DO NOT store anything above or near the machine.
20. RE OVE ALL AINTENANCE TOOLS from the
immediate area prior to turning the machine ON.
21. AINTAIN your balance. DO NOT extend yourself over
the tool. Wear oil resistant rubber soled shoes. Keep
floor clear of debris, grease, and wax.
22. DO NOT operate any machine or tool if under the
influence of drugs, alcohol, or medication.
23. AINTAIN all machines with care. ALWAYS KEEP
the machine clean and in good working order. KEEP all
blades and tool bits sharp and free of all rust and pitch.
24. EACH AND EVERY time, check for damaged parts prior
to using any machine. Carefully check all guards to see
that they operate properly, are not damaged, and
perform their intended functions. Check for alignment,
binding or breakage of all moving parts. Any guard or
other part that is damaged should be immediately
repaired or replaced. Check material for loose knots.
25. Safety decals are on this machine to warn and direct
you to how to protect yourself or visitors from personal
injury. These decals UST be maintained so that they
are legible. REPLACE decals that are not legible.
26. KEEP protective guards in place and in working order.
27. Check material for loose knots, nails and other defects.
28. ALWAYS keep the work area clean, well lit, and
organized. DO NOT work in an area that has slippery
surfaces. Keep floor clear of debris, grease, and wax.
29. SECURE all work. When it is possible, use clamps or
jigs to secure the workpiece. This is safer than
attempting to hold the workpiece with your hands.
30. STAY ALERT, watch what you are doing, and use
common sense when operating any machine. DO NOT
operate any machine tool while tired or under the
influence of drugs, alcohol, or medication. A moment of
inattention while operating power tools may result in
serious personal injury.
31. USE ONLY recommended accessories. Use of incorrect
or improper accessories could cause serious injury to
the operator and cause damage to the machine. If in
doubt, DO NOT use it.
32. Wear proper clothing, DO NOT wear loose clothing,
gloves, neckties, or jewelry. These items can get caught
in the machine during operations and pull the operator
into the moving parts. Users must wear a protective
cover on their hair, if the hair is long, to prevent it from
contacting any moving parts.
33. Keep visitors and children away from any machine.
DO NOT permit people to be in the immediate work
area, especially when the machine is operating.
34. DO NOT use a machine as a toy.
35. DO NOT use electrical tools in the presence of
flammable liquids or gasses.
36. SAVE these instructions and refer to them frequently
and use them to instruct other users.
37. Establish a SAFETY ZONE around shop machinery.
A clearly defined “no-go” zone on the floor around each
machine. Take a few moments to either paint (using
non-slip paint) or using tape, define on the floor the limits
or perimeter of each machines safety zone.
Page 8
1. ONLY OPERATE workpiece that exceed 6” dimension
between the jointer’s tables or shaper’s guide.
2.ONLY OPERATE workpiece that exceed 6” c/c
dimension between feeder rollers.
3. ALWAYS consider the cutterhead diameter and rotation
speed to adjust feed rate for best results.
4. BEFORE pluging in and starting the machines (feeder
AND the machine on which the feeder is mounted), be
sure all locking levers are well locked.
PRODUCT SAFETY
Page 9
To reduce the risk of electric shock, follow all
electrical and safety codes, including the
National Electric Code (NEC) and the
Occupational Safety and Health Regulations
(OSHA). All electrical connections and wiring
should be made by qualified personnel only.
WARNING
!
This machine UST BE GROUNDED
while in use to protect the operator from
electric shock.
WARNING
!
In the event of a malfunction or breakdown, GROUNDING
provides the path of least resistance for electric current and
reduces the risk of electric shock. The plug UST be
plugged into a matching electrical receptacle that is
properly installed and grounded in accordance with ALL
local codes and ordinances.
If a plug is provided with your machine DO NOT modify the
plug. If it will not fit your electrical receptacle, have a
qualified electrician install the proper connections to meet
all electrical codes. All connections must also adhere to all
of OSHA mandates.
I PROPER ELECTRICAL CONNECTION of the
equipment-grounding conductor can result in risk of electric
shock. The conductor with the green insulation (with or
without yellow stripes) is the equipment-grounding
conductor.
DO NOT connect the equipment-grounding conductor to a
live terminal if repair or replacement of the electric cord or
plug is necessary.
Check with a qualified electrician or service personnel if you
do not completely understand the grounding instructions,
or if you are not sure the tool is properly grounded.
INI U RECO ENDED GAUGE FOR ExTENSION CORDS (AWG)
115/230 VOLT OPERATION ONLY
25’ long 50’ long 100’ long
0 to 6 Amps 18 AWG 16 AWG 16 AWG
6 to 10 Amps 18 AWG 16 AWG 14 AWG
10 to 12 Amps 16 AWG 16 AWG 14 AWG
12 to 15 Amps 14 AWG 12 AWG Not
recommended
◊ ExTENSION CORDS
◊ PLUGS/RECEPTACLES
AKE SURE the circuit breaker does not
exceed the rating of the plug and
receptacle.
WARNING
!
To reduce the risk of fire or electrical
shock, use the proper gauge of extension
cord. When using an extension cord, be
sure to use one heavy enough to carry the
current your machine will draw.
WARNING
!
The smaller the gauge-number, the larger the diameter of
the extension cord is. If in doubt of the proper size of an
extension cord, use a shorter and thicker cord. An
undersized cord will cause a drop in line voltage resulting
in a loss of power and overheating.
WARNING
!
If you are using an extension cord outdoors, be sure it is
marked with the suffix “W-A” (“W” in Canada) to indicate
that it is acceptable for outdoor use.
ake certain the extension cord is properly sized, and in
good electrical condition. Always replace a worn or
damaged extension cord immediately or have it repaired by
a qualified person before using it.
Protect your extension cords from children, sharp objects,
excessive heat, and damp or wet areas.
USE ONLY a 3-wire extension cord that has
a 3-prong grounding plug and a 3-pole
receptacle that accepts the machine’s
plug.The third prong is used to ground the
tool and provide protection against
accidental electric shock. DO NOT remove the third.
◊ AGNETIC SAFETY SWITCH
If the machine is equipped with a magnetic safety switch
you must to reset the overload protection switch after an
overload.
1. Remove the control box cover.
2. Press the reset button.
3. Reinstall the control box cover.
ake certain that the machine is disconnected
from the power source
WARNING
!
ELECTRICAL AND GROUNDING INSTRUCTIONS
Page 10
WARNING
!
The stock feeder and auxiliary machine to which you
are mounting the stock feeder should be disconnected
from the power source during installation.
NOTE: Keep in mind the length of the horizontal arm
when mounting the stock feeder so you have room for
proper adjustment.
NOTE: Leave enough space around the work area for
loading and off-loading stock.
I PORTANT: ake sure the base machine is secured
to the floor or has sufficient supporting weight that will
prevent both units from toppling over when feeder is
swung over the edge of the base unit. Fig. 1
Fig. 1
ake certain that both machines are disconnected
from the power source.
It is easier to position the mounting bracket if you
completely assemble the power feeder first.
1. Position the base by the rear-side of the outfeed table
with the feeder towards the infeed direction. Fig. 2.
Position the feeder to minimize the swing and
adjustments.
ATTACHING THE
TABLE OUNTING BRACKET
Fig. 2
WARNING
!
2. Clean the mounting surface and apply the supplied
self-adhesive drilling template. Fig. 3
3. atch the template to your base, mark the holes with
a center punch and remove the template.
4. Drill and tap for 10 bolts (not provided).
NOTE: DO NOT drill through any table ribs or table
supports.
5. Secure the mounting bracket to the table with four
10 bolts and lock washers. If surface is not thick
enough for proper tapping, use appropriate length
bolts and fasten using flat washers and hex lock nuts
(not provided).
Fig. 3
CLEANING CO PONENTS
Bare metal surfaces have been coated by a rust
prevention compound at the factory. Protected surfaces
must be cleaned prior to assembly and installation.
Use appropriate cleaner and follow relevant safety
measures.
QUICK HOLDER
(Optional accessory)
This accessory is used for mounting a small
feeder, eliminating the need to drill and tap
holes into a table. Fig. 4-A, 4-B & 4-C
Fig. 4-A
Fig. 4-B Fig. 4-C
ASSE BLY
Page 11
Fig. 5
H
F
C
H
G
E
D
A
B
ATTACHING THE SUPPORT
1. Insert the vertical column assembly (A) into the support
and tighten lever (B). Fig. 5
2. Install over arm (C) into elevating bracket (D)
and tighten lever (E). Fig. 5
3. Attach the column cap (F) and the over arm cap (G)
using the set screws. Install the crank handles (H).
Fig. 5
4. Slide the elbow joint of the feeder assembly onto
the over arm. Tighten the screw (I) to secure . Adjust
the control joint and tighten both levers. Fig. 6
Fig. 6
I
Page 12
BASIC FEEDER AND SUPPORT
ASSE BLY OVE ENTS
ake certain that both machines are disconnected
from the power source.
1. To rotate the entire stock feeder assembly, loosen
locking lever (A) on the base and swing the assembly
into desired position. See Fig. 7
2. To raise or lower the stock feeder (G), loosen the
locking lever (C) and turn the handle (D) to obtain
desired height.
3. To move the stock feeder (G) in or out, loosen locking
lever (E) and turn the handle (B) to extend or retract.
4. To adjust the stock feeder (G) in relation to the table
or to the fence, loosen locking lever (F) or (H) and
move the feeder into desired position.
WARNING
!
WARNING
!
Fig. 7
D
F
C
B
E
H
A
G
5. ake sure to tighten all locking levers after
adjustments are complete and prior to use the
stock feeder.
FEED RATE ADJUST ENTS
WARNING
!
ake certain that both machines are disconnected
from the power source and that the feeder switch is
in the OFF position.
The 65-150 Stock feeder has 4 speeds available –
(20, 26, 33, 43 ft/min.) – (6, 8, 10, 13 m/min.) –
depending on gear arrangement. The speed chart
is attached inside the gearbox cover See fig. 9 and
4 gears are provided (20, 24, 26, 30 teeth).
1. Unscrew the knob and remove the gearbox cover.
2. Remove the hex nuts and washers (C) securing
the gears. Fig. 8
Fig. 8
CB
A
3. Remove the gears (A) (B) from the shafts and
reposition as per the chart for desired speed.
4. Reinstall the washers and hex nuts and tighten.
5. Reinstall the gearbox cover.
Fig. 9 Speed chart
ADJUST ENTS
Page 13
STOCK FEEDER HEIGHT
ADJUST ENT
Position the stock feeder height so that the distance
between the table and the feed rollers is approximately
1/8” less than the thickness of the work piece.
FIG. 10
Fig. 10
STOCK FEEDER ROLLER
ALIGN ENT
Position the stock feeder so that all of the rollers make
contact with and set squarely on the workpiece.
SEE FIG. 11
Fig. 11
ELECTRICAL SCHE ATIC
Always check the wiring diagram inside the motor junction box in case changes happened
since manual was printed.
otor Power and
Direction Switch
Side A
Side B
Run
Capacitor
12
56
9 10
3 4
7 8
11 12
otor
Ground
Grey
Grey
Black
Black
Black
Red Red
White
Green
Ground
3
2
6
Page 14
WARNING
!
ake certain that both machines are disconnected
from the power source.
GREASE
1. Every 200 hours or 30 days, the rollers should be
greased using a #2 grease or equivalent. Each roller
has grease fitting; refer to indication sticker for grease
locations. Fig. 11
2. Gears and chains: periodically lubricate the gears
and chains with a #2 grease or equivalent.
GEAR OIL CHANGE
After the first 200 working hours, or 30 days, the gearbox
oil should be changed. After the initial oil change, change
every 1000 working hours, or 6 months, with a good
quality gear oil.
Above recommendation is based on 8 hours/day.
To change oil:
Swing the feeder off the table, open the cover, turn the
feeder upside down, remove the oil cap and completely
drain all oil into a catch pan. Turn the feeder right upside
up and level. Using new oil, add 100 cc (3.3 oz.) of oil.
Recommended Gear oil: OBIL obilgear 630,
Shell/Omala 150 BP, Energol GR-XP 150, or
equivalents.
REPLACING THE ROLLERS
Turn the feeder switch to the OFF position and
disconnect from the power source.
Remove the cap head screws from the hub of the roller,
pull the roller from the shaft, replace the roller and secure
with the cap head screws. Fig. 11
NOTE: Rotating the roller positions periodically will
prolong the life of the rollers.
Fig. 11
Screws Grease
fitting
AINTENANCE
Page 15
Page 16
17
odel 65-150 S1 otor Unit
PARTS
Page 17
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Page 18
odel 65-150 S1 Light Duty Universal Stand
Page 19
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Page 20
uNOTES u
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