stellar labs 3315 User manual

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Stellar Industries, Inc.
190 State Street
P Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com Last Revision: 09/06/12
Subject to Change without Notification.
© 2012 Stellar Industries, Inc.

3315 Manual Revisions
Date of Revision Description of Revision
Section Revised

Table of Contents 
Find a Dealer Near You:
http://www.stellarindustries.com/pages/dist/distsearch.htm
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
ours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
rder Parts [email protected]
Warranty Information [email protected]
Table of Contents
Chapter 1 - Specifications ..................................................................................................1
Capacity Chart - Decal PN 20424 ...............................................................................2
Chapter 2 - Installation........................................................................................................3
Installation Overview......................................................................................................4
Control Kit (Electrical Version) - PN 44737....................................................................5
Control Kit ( ydraulic Version) - PN 44739 ...................................................................6
Control Kit (Electrical Version Cradle A2B) - PN 48112...............................................7
Control Kit ( ydraulic Version Cradle A2B) - PN 48113 ..............................................8
Control Kit (CDT™ Version) - PN 60235.........................................................................9
Wiring Diagram (Electrical Version)............................................................................10
ydraulic Kit (Electrical Version) - PN 20433..............................................................11
ydraulic Kit ( ydraulic Version) - PN 23181 .............................................................12
ydraulic Kit (Proportional Version) - PN 50604.........................................................13
ydraulic Kit (CDT™ Version) - PN 60234 ...................................................................14
Valve Bank (Standard ydraulic Version) - PN 50591 ..............................................15
Valve Bank (Proportional Version) - PN 50592...........................................................16
ydraulic Installation....................................................................................................17
ydraulic System ..........................................................................................................18
Stability Procedure .......................................................................................................19
Stability Capacity Chart ..............................................................................................20
Decal Kit Placement - PN 21162.................................................................................21
Chapter 3 - Assembly Drawings ......................................................................................23
Base Assembly - PN 19998 ...........................................................................................23
Base Assembly (315 Degree Rotation) - PN 29336 ...................................................24
Mast Assembly - PN 44647...........................................................................................25
Mast Assembly (Proportional Version) - PN 50596 ....................................................26
Mast Assembly (CDT™ Version) - PN 60034...............................................................27
Power Unit Assembly (Electric Version Only) - PN 20432..........................................28
Main Boom Assembly - PN 20000 ...............................................................................29
Main Boom Assembly (CDT™ Version) - PN 60039 ...................................................30
Extension Boom Assembly - PN 20001........................................................................31
Extension Boom Assembly (Optional) - PN 36296.....................................................32
Main Cylinder Assembly - PN 25676 ...........................................................................33
Main Cylinder Assembly - (CDT™ Version) - PN 60040.............................................34
Extension Cylinder Assembly - PN 25677 ...................................................................35
Cable & ook Assembly - PN 20002 ..........................................................................36
Basket Cable & ook Assembly (Optional) - PN 41070...........................................37
Radio Transmitter Assembly.........................................................................................38
Chapter 4 - Replacement Parts .......................................................................................39

 3315 Owne ’s Manual

Specifications 
Chapter 1 - Specifications
Model 3315 Crane
SPECIFICATI N SHEET
Crane Rating: 11,500 ft-lb (1.59 ton-meters)
Standard Boom Length: 7’ (2.13 m) from CL of Crane
Boom Extension: 1st stage: ydraulic 48" (121.9 cm)
2nd stage: Manual 48" (121.9 cm)
Maximum orizontal Reach: 15’ (4.57 m) from CL of Crane
Maximum Vertical Lift: 16’ 9” (5.11 m)
(from crane base)
Boom Elevation: -5 to +80 degrees
Stowed eight: 32.5” (82.6 cm)
(crane only)
Mounting Space Required: 18” x 15” (45.7 x 38.1 cm)
Approximate Crane Weight: 800 lbs (360 kg)
Controls: 20’ (6.1 m) cord with hand held control.
Winch Specifications
Rope Diameter: 1/4" (.64 cm)
Line pull speed: 30 ft/min (9.1 m/min)
Max. single part line: 1600 lbs (725 kg)
Max. double part line: 3200 lbs (1450 kg)
Rotation: 370 degree power
(worm gear)
Lifting Capacities: 1625 lbs @ 7’ (737 kg @ 2.1 m)
750 lbs @ 15’ (340 kg @ 4.6 m)
Power Supply Required: PTO & Pump
(3.0 gpm @ 2300 psi)
(11.35 lpm & 159 bar)
12 volt power unit
(2.0 gpm @ 2300 psi)
(7.57 lpm @ 159 bar)
*Subject to change without notification

3315 Owne ’s Manual
750lbs
340kg
1025lbs
465kg
1625lbs
735kg
1650lbs
750kg
1050lbs
475kg
775lbs
350kg
1800lbs
815kg
2200lbs
1000kg
1175lbs
530kg
1425lbs
645kg
3125lbs
1415kg
3200lbs
1450kg
3200lbs
1450kg
2025lbs
920kg
875lbs
395kg
1050lbs
475kg
1500lbs
680kg
2925lbs
1325kg
3200lbs
1450kg
3200lbs
1450kg
3200lbs
1450kg
3’
.914 M
0’ 6’
1.83 M
7’
2.13 M
11’
3.35 M
15’
4.57 M
0’
3’
.914 M
6’
1.83 M
9’
2.74 M
12’
3.66 M
15’
4.57 M
16’9”
6.02 M
Reach in Feet/Meters
Capacity in Pounds/Kilograms
Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
3315
PN 20424
Maximum 1 - part line capacity is
1600lbs (725kg). For greater loads,
use 2 - part line.
®
Capacity Chart - Decal PN 20424

Installation 
Chapter 2 - Installation
General Installation
This chapter is designed to serve as a
general guide for the installation of a Stellar
3315 Telescopic Crane on a Stellar Service
Body. Each installation is considered unique
so certain portions of this chapter may or
may not apply to your direct application. If
a question should arise during the installation
process, please contact Stellar Customer
Service at [phone].
This crane is designed for use with a Stellar
Service Body installed on a vehicle that
meets the minimum chassis requirements of
the crane. It is the installer’s responsibility to
assure that the crane is mounted on a
platform that will support the maximum
crane rating of this crane.
Notice:
PTO and Pump installation instructions are
provided by the corresponding
manufacturers. For more information on
which PTO and Pump fit your application,
please contact your local Stellar Distributor
or Stellar Customer Service.
Installation Notice
According to Federal Law (49 cfr part 571),
each final-stage manufacturer shall
complete the vehicle in such a manner that
it conforms to the standards in effect on the
date of manufacture of the incomplete
vehicle, the date of final completion, or a
date between those two dates. This
requirement shall, however, be superseded
by any conflicting provisions of a standard
that applies by its terms to vehicles
manufactured in two or more stages.
Therefore, the installer of Stellar cranes and
bodies is considered one of the
manufacturers of the vehicle. As such a
manufacturer, the installer is responsible for
compliance with all applicable federal and
state regulations. They are required to
certify that the vehicle is in compliance with
the Federal Motor Vehicle Safety Standards
and other regulations issued under the
National Traffic and Motor Vehicle Safety
Act.
Please reference the Code of Federal
Regulations, title 49 - Transportation, Volume
5 (400-999), for further information, or visit
http://www.gpoaccess.gov/nara/index.html
for the full text of Code of Federal
Regulations.
Notice: Read this Page Before Installation of the Crane
Important: When installing welder units to the service
bodies, it is highly recommended that a surge
protector is installed on the chassis batteries to protect
the crane radio receiver, wiring and other electronic
devices from an unexpected electrical spike or surge.
Failure to do so could result in extensive damage to
the service body and crane electrical circuit.

3315 Owne ’s Manual
1
2
CAP SCR 0.88-9x2.25 HHGR8
WASHER 0.88 SAE GR8
Hole Mounting Detail
5.00
7.37
14.75
Ø5.00
FRONT
10.00
Ø0.938
MOTOR
4 Places
Installation verview
1. Determine that the mounting location for the 3315 crane is at least 18” x 15” (45.7 x 38.1 cm).
2. Use the detail below to drill .938” diameter holes into the mounting plate. Run tap on the threads of the
base to be sure they are clean.
3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar 3315 weighs
approximately 800 lbs (360 kg). Note: cranes are shipped with rotation positioned at 180 degrees from
normal stowed travel position (See photo above). This will allow for easy installation of the crane and
permanent connection of all hydraulic and electrical components prior to repositioning into the crane
saddle.
4. Connect straps or chain from the lifting device to the lifting rings on the Stellar 3315.
5. Use four (4) 7⁄8 x 2 1⁄4 #8 bolts and four (4) #8 flat washers.
6. Install a washer on each bolt.
7. Apply Loctite Thread locker #277 to the bolts.
8. Using the lifting device, lower the Stellar 3315 just above the crane compartment and start the bolts.
ave someone assist in leveling the crane. Note: the rotation motor should be to the door side of crane
compartment and the boom should be extended back over the rear bumper.
9. Secure the crane using the mounting hardware provided. Note: longer or shorter cap screws may be
required – recommended thread engagement into crane base is 1.00” – use grade 8, zinc plated cap
screws only.
10. Torque the cap screws to 454 ft-lbs.
11. Remove supporting crane.
12. 12. ook-up hydraulics and electrical using the schematics provided in Chapte 8 - Hyd aulics -
Elect ical. Note: If questions should arise during any portion of this installation, please contact Stellar
Customer Service at [phone].
WARNING!
The use of this crane on a
body not capable of handling
the loads imposed on it may
result in serious injury or
death.

Installation 
PN 44737
Control Kit (Electrical Version) - PN 44737

3315 Owne ’s Manual
PN 44739
Control Kit (Hydraulic Version) - PN 44739

Installation 
Control Kit (Electrical Version Cradle A2B) - PN 48112
PN 48112

3315 Owne ’s Manual
Control Kit (Hydraulic Version Cradle A2B) - PN 48113
PN 48113

Installation 
Control Kit (CDT™ Version) - PN 60235
PN 60235

 3315 Owne ’s Manual
+
-
FUSE 200 AMP
(STELLAR SUPPLIED)
UNDERHOOD
TRUCK BATTERY
MASTER
200 AMP
AUX BATTERY
-+
CRANE
COMPARTMENT
CAB OR CRANE
10 AMP
POWER
SWITCH
START MOTOR
SOLENOID
GROUND POST
NOTE:
MINIMUM WIRE
SIZE - 2 GA
CUSTOMER SUPPLIED
CRANE HARNESS
GROUND
GROUND
LOCATE AUX BATTERY AS
CLOSE TO CRANE AS POSSIBLE
GROUND
POWER
OPT1
OPT2
SWITCH
(NOT SUPPLIED)
POWER SOURCE FOR
RADIO REMOTE
Torque Spec
Large Nuts: 35 in-lbs
Small Nuts: 15 in-lbs
FUSE 200 AMP
(STELLAR SUPPLIED)
Wiring Diagram (Electrical Version)

Installation 
4
3338
18,22,19
1ref21161
23
23
12
12
6
C4922
12
12
21159 1ref
1ref
21160
2121
21 1212
21
21
21
09 02
05 04
03 02
07 06
11
11
12
12
15
15
16
16
11
11 20
20
15
17
16
14
13
1ref
1ref
1ref
1ref
1ref
1
2ref
QTY
DESCRIPTION
12
11
10
08
09
03
06
07
04
05
25006
21156
21158
15032
21157
01
ITEM
02
PART No.
20434
13438
10
08
6397
17
13
14
16
15
18
19
20
11991
9803
D119023
22
1
2
1ref
3ref
C1111 2
6691 1
3861
49314 1
1
C4961 3ref
21 D1291 8
C5908 1
QTY
DESCRIPTION
PART No.ITEM
PN 20433
Hydraulic Kit (Electrical Version) - PN 20433

 3315 Owne ’s Manual
29
27
28
26
18,22,19
09
25
25
05
07 03
25
25 25
252525
12
27
02
04
06 02
24
11
12
12
12
12
15
15
16
16
20
20 21
21
15
17
16
14
13
23
23
10
08
13438
23184
PART No.
02
ITEM
01
21157
15032
21158
21156
25006
05
04
07
06
03
09
08
10
11
12
DESCRIPTION QTY
2ref
1
1ref
1ref
1ref
1ref
1ref
13
14
15
23182 1ref
1ref
21159
C4922 5
3861
49314 1
1
C4961 3ref
23183 1ref
12171 1
1
C5908
1
C2345
1
C0338
1
26196
29
2
28
027927
112172
26
25 D1291 8
2
3338
1
6691
2
C1111
3ref
1ref
2
1
22
23
24
D1190
9803
11991
21
20
19
18
16
17
6397
ITEM PART No. DESCRIPTION QTY
PN 23181
Hydraulic Kit (Hydraulic Version) - PN 23181

Installation 
PN 50604
Hydraulic Kit (Proportional Version) - PN 50604

 3315 Owne ’s Manual
PN 60234
Hydraulic Kit (CDT™ Version) - PN 60234

Installation 
3
2
1
4
2
4
PN 50591
YTQNOITPIRCSEDTRAPMETI
175942EVLAVFEILER573521
25376 SEAL KIT 25375
2 25377 VALVE SOLND 3 POS 4 WAY TAND G02571 3
3 25378 VALVE SOLND 3 POS 4 WAY OPEN G02591 1
25379 SEAL KIT 25377/25378
4 55126 COIL 12VDC DUETSCH CCP012H 8
HYDRAULIC SCHEMATIC
Valve Bank (Standard Hydraulic Version) - PN 50591

 3315 Owne ’s Manual
HYDRAULIC SCHEMATIC
PN 50592
5
3
1
5
4
5
3
2
YTQNOITPIRCSEDTRAPMETI
1 25367 RELIEF VALVE 24685/24690 1
25368 SEAL KIT 25367
2 25381 VALVE FLW CTRL PRP/JP04C3150N 0-4 1
25369 SEAL KIT 24960/25381
3 25371 VALVE SOLND 3 POS 4 WAY TAND G04571 3
4 25372 VALVE SOLND 3 POS 4 WAY OPEN G04591 1
25373 SEAL KIT 25371/25372
5 44532 COIL 12VDC DUETSCH CAP012H 9
Valve Bank (Proportional Version) - PN 50592