stellar labs TireMan 28 User manual

TireMan 28
Owner’s Manual
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com
Subject to Change without Notification.
© 2021 Stellar Industries, Inc.
Rev 3
PN 89781
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com

Page ii | Stellar®TM28 TireMan Owner’s Manual
Model TM28 Manual Revisions
Date of Revision Section Revised Description of Revision
June, 2019 Drawings Added Short Arm breakdown drawings
and BOM table
July, 2021 Dimensions
Hydraulic Kits
Assembly Drawings
Operating, maintaining, and servicing a Stellar product may expose you
to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates,
and lead. These chemicals are known to the State of California to cause cancer and birth
defects (or other reproductive harm). To keep your exposure to a minimum, be sure to
avoid breathing exhaust and service your Stellar product in a well-ventilated area while
wearing gloves or washing your hands frequently. For more information, go to
www.P65Warnings.ca.gov/passenger-vehicle.
WARNING

Stellar®TM28 TireMan Owner’s Manual | Page iii
Table of Contents
Introduction ............................................................................................................................................iv
Model TM28 Long Arm Dimensions/Specifications ............................................................................ 1
Model TM28 Short Arm Dimensions/Specifications ............................................................................ 2
General Installation................................................................................................................................ 3
Installer Notice ..................................................................................................................................... 3
Torque Data Chart .............................................................................................................................. 4
Hydraulic Installation.............................................................................................................................. 5
Hydraulic Pressure Settings.................................................................................................................... 6
Face Seal/O-Ring Size Chart................................................................................................................. 6
Hydraulic Kit Long Arm - PN 87824 ....................................................................................................... 7
Hydraulic Kit Short Arm - PN 100038 ..................................................................................................... 8
Valve Bank Assembly - PN 117184 ........................................................................................................ 9
Hydraulic Bulkhead - PN 117185......................................................................................................... 10
Control Kit - PN 87826........................................................................................................................... 11
Decal Placement - PN 89783.............................................................................................................. 12
TM28 Long Arm BOM - PN 87064 ........................................................................................................ 13
TM28 Long Arm Breakdown - PN 87064 ............................................................................................. 14
TM28 Long Arm Breakdown - PN 87064 (cont.) ................................................................................ 15
TM28 Short Arm BOM - PN 99604 ........................................................................................................ 16
TM28 Short Arm Breakdown - PN 99604............................................................................................. 17
TM28 Short Arm Breakdown - PN 99604 (cont.) ................................................................................ 18
TM28 Side Shift Assembly - PN 85398 ................................................................................................. 19
TM28 Side Shift Cylinder Assembly - PN 89388 .................................................................................. 20
Bearing - PN 63518 ............................................................................................................................... 21
Pad Rotation Bearing Assembly - PN 72187 ...................................................................................... 22
Valve Bank - PN 87380 ......................................................................................................................... 23
Radio Transmitter - PN 89149/93084 ................................................................................................... 24

Page iv | Stellar®TM28 TireMan Owner’s Manual
Introduction
A copy of this manual is provided with every tire manipulator and can be found in the hard
plastic manual case. A copy of this manual shall remain with the tire manipulator at all
times.
Throughout the manual, three signal words will be used to bring attention to important
items:
A NOTICE signal word indicates a practice not related to physical injury.
A WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A DANGER signal word indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Information contained within this manual does not cover operation, maintenance, or
troubleshooting. Please refer to the details on these items.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any
time, any or all of the items, components, and parts deemed necessary for product
improvement or commercial/production purposes. This right is kept with no requirement or
obligation for immediate mandatory updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any
part of this manual is unclear or incorrect, please contact the Stellar Customer Service
Department by phone at 800-321-3741 or email at [email protected].
WARNING
NOTICE
DANGER
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]

Stellar®TM28 TireMan Owner’s Manual | Page 1
38 in
15.4 in
114 in
110 in
171 in
Capacity 28000 lb (12700 kg)
Clamping Span 38" to 171" (95 cm to 434 cm)
Body Rotation Dual pinion drive, 110 Deg rotation range
Pad Rotation Dual worm gear continuous 360 deg rotation
Power supply required 16 gpm @ 3000 psi (60 lpm @ 207 bar)
Optional Controls Radio Remote, Fully Proportional Paddle Controls for all functions
Approx. shipping weight W/loader mount: 16,100 lb (7303 kg)
W/forklift mount: 15,100 lb (6849 kg)
Model TM28 Long Arm Dimensions/Specifications

Page 2 | Stellar®TM28 TireMan Owner’s Manual
83 in
110 in
162 in
15.4 in
40 in
Capacity 28000 lb (12700 kg)
Clamping Span 40" to 162" (102 cm to 411 cm)
Body Rotation Dual pinion drive, 110 Deg rotation range
Pad Rotation Dual worm gear continuous 360 deg rotation
Power supply required 16 gpm @ 3000 psi (60 lpm @ 207 bar)
Optional Controls Radio Remote, Fully Proportional Paddle Controls for all functions
Approx. shipping weight W/loader mount: 14,800 lb (6713 kg)
W/forklift mount: 13,800 lb (6260 kg)
Model TM28 Short Arm Dimensions/Specifications

Stellar®TM28 TireMan Owner’s Manual | Page 3
Installer Notice
According to Federal Law (49 cfr part 571), each final-stage manufacturer shall complete
the vehicle in such a manner that it conforms to the standards in effect on the date of
manufacture of the incomplete vehicle, the date of final completion, or a date between
those two dates. This requirement shall, however, be superseded by any conflicting
provisions of a standard that applies by its terms to vehicles manufactured in two or more
stages.
Therefore, the installer of Stellar®Cranes and Bodies is considered one of the manufacturers
of the vehicle. As such a manufacturer, the installer is responsible for compliance with all
applicable federal and state regulations. They are required to certify that the vehicle is in
compliance with the Federal Motor Vehicle Safety Standards and other regulations issued
under the National Traffic and Motor Vehicle Safety Act.
Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-
999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full
text of Code of Federal Regulations.
General Installation
This chapter is designed to serve as a general guide for the installation of a Stellar TM28.
Each installation is considered unique so certain portions of this chapter may or may not
apply to your direct application. If a question should arise during the installation process,
please contact Stellar Customer Service at [phone].
Do not install this crane/manipulator on a body not capable of handling
the loads imposed on it. Failure to do so may result in serious injury or death.
WARNING

Page 4 | Stellar®TM28 TireMan Owner’s Manual
When using the torque data in the
chart, the following rules should be
observed:
• Bolt manufacturer’s particular
specifications should be consulted
when provided.
• Flat washers of equal strength
must be used.
• All torque measurements are
given in foot-pounds. To convert
to inch-pounds, multiply by 12.
• Torque values specified are for
bolts with residual oils or no special
lubricants applied.
• Torque values for socket-head
capscrews are the same as for
Grade 8 capscrews.
• Do not use these values if a different torque value or tightening
procedure is given for a specific application. Torque values listed are for general use
only. Check tightness of fasteners periodically.
• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts
with identical grade.
• Fasteners should be replaced with the same or higher grade. If higher grade fasteners
are used, these should only be tightened to the strength of the original.
• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the
dry torque values shown in the chart below, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated”
means coated with a lubricant such as engine oil, or fasteners with phosphate and oil
coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts
to approximately 80% of dry bolts.
Size Bolt DIA Plain Plated Plain Plated Plated
(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)
5/16-18 0.3125 17 13 25 18 22
3/8-16 0.3750 31 23 44 33 39
7/16-14 0.4375 49 37 70 52 63
1/2-13 0.5000 75 57 105 80 96
9/16-12 0.5625 110 82 155 115 139
5/8-11 0.6250 150 115 220 160 192
3/4-10 0.7500 265 200 375 280 340
7/8-9 0.8750 395 295 605 455 549
1-8 1.000 590 445 910 680 823
1 1/8-7 1.1250 795 595 1290 965 1167
1 1/4-7 1.2500 1120 840 1815 1360 1646
1 3/8-6 1.3750 1470 1100 2380 1780 2158
1 1/2-6 1.500 1950 1460 3160 2370 2865
GRADE 5 GRADE 8 GRADE 9
Torque Data Chart
NOTICE

Stellar®TM28 TireMan Owner’s Manual | Page 5
Hydraulic Installation
Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic,
without Stellar Industries’ approval.
Do not touch or grab any hoses that could be under pressure. Release
system pressure before attempting to make adjustments or repairs.
Do not attempt service or repair when PTO is engaged.
Disassemble and assemble hydraulic components on a clean surface.
Clean all metal parts in a nonflammable cleaning fluid. Then lubricate all components to
aid in assembly.
Hydraulic fluid expands when heated. This raises the pressure in an
unventilated tank. Release the tank pressure before removing the cap completely. Failure
to do so may cause the oil to shoot out of the tank very rapidly and cause severe burns.
Do not rely on the hydraulic fluid to support the boom or crane. If
hydraulic fluid escapes, the boom or crane can fall immediately. Make sure the ground or
blocking is supporting the boom before performing any maintenance or repair.
Contaminants in a hydraulic system affect operation and will result in
serious damage to the system components. Dirty hydraulic systems are a major cause of
component failures.
If evidence of foreign particles is found in the hydraulic system, flush the system.
When installing metal hydraulic tubes, tighten all fittings finger tight. Then, in order, tighten
the fittings at the rigid end, the adjustable end, and the mounting brackets. After tubes
are mounted, install the hoses. Connect both ends of the hose with all fittings finger tight.
Position the hose so it does not rub the machine or another hose and has a minimum of
bending and twisting. Tighten fittings in both couplings.
Due to manufacturing methods, there is a natural curvature to a hydraulic hose. The hose
should be installed so any bend is with this curvature.
WARNING
WARNING
WARNING
NOTICE

Page 6 | Stellar®TM28 TireMan Owner’s Manual
Hydraulic Pressure Settings
Main Relief 3000 psi
Pressure (psi)
Function Flow (gpm) Extend Retract
Fallback 6.6 3000 3000
Pad Rotate 15.6 3000 3000
Side Shift 6.6 3000 3000
Body Rotate 15.6 3000 3000
Clamp 15.6 3000 3000
Face Seal (A)
Stellar®PN
Hose
Size
Fitting
Size Stellar®PN
O-ring Boss (B)
#4 C2027 D1245
#6 C2028 D1246
#8 C2029 D1247
#10 32223 D1248
#12 D1244 D1249
#161”
3/4”
5/8”
1/2”
3/8”
1/4”
D1250
B
A
Face Seal/O-Ring Size Chart

Stellar®TM28 TireMan Owner’s Manual | Page 7
Hydraulic Kit Long Arm - PN 87824
PN 87824
187825 1HOSE KIT TM28 LONG ARM(INCL: 2–16)
494599 1REFHOSE-HYD 0.38 X 91.00
394598 1REFHOSE-HYD 0.38 X 57.00
277442 1REFHOSE-HYD 0.50 X 16.00
594600 1REFHOSE-HYD 0.38 X 66.00
694601 1REFHOSE-HYD 0.38 X 62.00
794594 2REFHOSE-HYD 0.50 X 26.00
894595 1REFHOSE-HYD 0.50 X 34.00
10 94602 4REFHOSE-HYD 0.38 X 153.00
994567 2REFHOSE-HYD 0.25 X 161.00
11 94603 2REFHOSE-HYD 0.38 X 21.00
12 81633 2REFHOSE-HYD 0.38X 17.00
13 75107 8REFHOSE-HYD 0.38 X 48.00
14 94706 1REFHOSE-HYD 0.25 X 161.00
15 94596 1REFHOSE-HYD 0.25 X 161.00
18 23421 2FTG 4-4-4 MFS-FFSS-MFS RUN TEE
17 C4922 2FTG 4-6 MFS-MORB STRAIGHT
16 79939 1REFHOSE-HYD 0.38 X 13.00
ITEM PART No. QTY.DESCRIPTION
19 C3643 2FTG 8-10 MFS-MAORB 90
22 D1190 2FTG 4-6 MFS-MAORB 45
21 C2252 2FTG 8-10 MFS-MORB STRAIGHT
20 C2554 3FTG 6-6-6 MFS-FFSS-MFS RUN TEE
23 C0338 5FTG 6-6 MFS-MAORB 90
24 89378 4MANIFOLD ASM CBAL DOUBLE CBBDLJNZ4U
25 D1302 8FTG 6-10 MFS-MAORB 90
26 0279 9FTG 6-6 MFS-MORB STRAIGHT
27 89377 1VALVE COMB DIV MTDA08HG-050R
28 C2343 4FTG 6-6-6 MFS-MAORB-MFS TEE
29 65587 3FTG 6-6 MFS-MBSPP W/BS STRAIGHT
30 C1854 4FTG 6-8 MFS-MORB STRAIGHT
31 119852 1VALVE SOLND 2 POS 3 WAY 24V
32 C4961 1FTG 6 MORB PLUG HOLLOW HEX
ITEM PART No. QTY.DESCRIPTION
15
7
10
9
2
7
10
14
9
10 10
6
5
HOSES CONNECT TO ONE OF TWO OPTIONS:
1. VALVE BANK ASSEMBLY
2. BULKHEAD PLATE ASSEMBLY

Page 8 | Stellar®TM28 TireMan Owner’s Manual
Hydraulic Kit Short Arm - PN 100038
PN 100038
1100039 1HOSE KIT TM28 SHORT ARM (INCL: 2–15)
494599 1REFHOSE-HYD 0.38 X 91.00
394598 1REFHOSE-HYD 0.38 X 57.00
296576 1REFHOSE-HYD 0.50 X 16.00
594600 1REFHOSE-HYD 0.38 X 66.00
694601 1REFHOSE-HYD 0.38 X 62.00
794594 2REFHOSE-HYD 0.50 X 26.00
894595 1REFHOSE-HYD 0.50 X 34.00
10 100040 4REFHOSE-HYD 0.38 X 129.00
9100042 1REFHOSE-HYD 0.25 X 144.00
11 94603 2REFHOSE-HYD 0.38 X 21.00
12 81633 2REFHOSE-HYD 0.38X 17.00
13 97057 8REFHOSE-HYD 0.38 X 42.00
14 100041 3REFHOSE-HYD 0.25 X 144.00
15 79939 1REFHOSE-HYD 0.38 X 13.00
N/A
18 23421 2FTG 4-4-4 MFS-FFSS-MFS RUN TEE
17 C4922 2FTG 4-6 MFS-MORB STRAIGHT
ITEM PART No. QTY.DESCRIPTION
19 C3643 2FTG 8-10 MFS-MAORB 90
22 3338 2FTG 4-6 MFS-MAORB 90
21 C2252 2FTG 8-10 MFS-MORB STRAIGHT
20 C2554 3FTG 6-6-6 MFS-FFSS-MFS RUN TEE
23 C0338 5FTG 6-6 MFS-MAORB 90
24 89378 4MANIFOLD ASM CBAL DOUBLE CBBDLJNZ4U
25 D1302 8FTG 6-10 MFS-MAORB 90
26 0279 9FTG 6-6 MFS-MORB STRAIGHT
27 89377 1VALVE COMB DIV MTDA08HG-050R
28 C2343 4FTG 6-6-6 MFS-MAORB-MFS TEE
29 65587 3FTG 6-6 MFS-MBSPP W/BS STRAIGHT
30 C1854 4FTG 6-8 MFS-MORB STRAIGHT
31 119852 1VALVE SOLND 2 POS 3 WAY 24V
32 C4961 1FTG 6 MORB PLUG HOLLOW HEX
ITEM PART No. QTY.DESCRIPTION
9
7
10
14
2
7
10
14
14
10 10
6
5
HOSES CONNECT TO ONE OF TWO OPTIONS:
1. VALVE BANK ASSEMBLY
2. BULKHEAD PLATE ASSEMBLY

Stellar®TM28 TireMan Owner’s Manual | Page 9
Valve Bank Assembly - PN 117184
PN 117184
187380 1VB 5 SECT DANFOSS EC080 TM28
4C2252 2FTG 8-10 MFS-MORB STRAIGHT
30343 4WASHER 0.31 USS FLAT
20486 4CAP SCR 0.31-18X1.50 HHGR5
5D1435 1FTG 12-10 MFS-MORB STRAIGHT
6C1111 2FTG 10-6 MORB-FORB STRAIGHT REDUCER
7C4922 2FTG 4-6 MFS-MORB STRAIGHT
8C1855 3FTG 6-10 MFS-MORB STRAIGHT
10 C3643 2FTG 8-10 MFS-MAORB 90
912153 2FTG 10 MORB PLUG HOLLOW HEX
ITEM PART No. QTY.DESCRIPTION
9
8
DETAIL A
23
7
1
10
9
8
6
6
4
4
8
5
10
7
A
CLAMP CYL EXTEND
SIDESHIFT RIGHT
BODY ROTATION CCW
CLAMP CYL RETRACT
PAD ROTATION CCW
FALLBACK ARMS RETRACT
PAD ROTATION CW
BODY ROTATION CW
SIDE SHIFT LEFT
RETURN PRESSURE
FALLBACK ARMS EXTEND

Page 10 | Stellar®TM28 TireMan Owner’s Manual
Hydraulic Bulkhead - PN 117185
A
7
6
5
DETAIL A
1
2
3
3
4
8
6
7
6
5
7
8
BODY ROTATION CCW
FALLBACK ARMS RETRACT
PAD ROTATION CCW
PAD ROTATION CW
BODY ROTATION CW
CLAMP CYL RETRACTCLAMP CYL EXTEND
FALLBACK ARMS EXTEND
PN 117185
1117187 1PLATE HYD BULKHEAD TM28
40342 4NUT 0.31-18 HHGR5 NYLOC
30343 8WASHER 0.31 USS FLAT
20487 4CAP SCR 0.31-18X1.75 HHGR5
512170 2FTG 4-4 MFS-MFS BULKHEAD UNION
6D1299 3FTG 6-6 MFS-MFS BULKHEAD UNION
7D1318 3FTG 8-8 MFS-MFS BULKHEAD UNION
8C2376 2FTG 8-8 MFS-FFSS 90
ITEM PART No. QTY.DESCRIPTION

Stellar®TM28 TireMan Owner’s Manual | Page 11
Control Kit - PN 87826
PN 87826
189150 1TRANSMITTER SCANRECO PADDLE TM28
489152 1CABLE BACKUP 10M SCANRECO
389640 1WIRE HARNESS TM28
289641 1RECEIVER ASM SCANRECO PWN
589154 2BATTERY SCANRECO
689155 1CHARGER BATTERY SCANRECO
789639 1STRAP CARRYING SCANRECO
899148 1DOCKING STATION SCANRECO TM28
10 D0178 4WASHER #10 SAE FLAT
9D0894 4SCREW #10-24X0.75 BTNHD
ITEM PART No. QTY.DESCRIPTION

Page 12 | Stellar®TM28 TireMan Owner’s Manual
Decal Placement - PN 89783
MAXIMUM RATEDLOAD
28000 LBS
EXCEEDINGMAXIMUM RATED LOAD WILL
DAMAGEEQUIPMENT AND VOID WARRANTY
89785
12700KG
MAXIMUM RATEDLOAD
28000 LBS
EXCEEDINGMAXIMUM RATED LOAD WILL
DAMAGEEQUIPMENT AND VOID WARRANTY
89785
12700KG
ITEM PN DESCRIPTION LOCATION QTY
189786 DECAL TM28 ID PRE-MASKED TireMan Arms - Both Sides 2
289785 DECAL RATED LOAD TM28 Rotation Bearing Base - Both Sides 2
352681 DECAL STELLAR LOGO 6.00X16.50 PRE-MASKED TireMan Arms - Both Sides 2
4249825 DECAL NO STEP TireMan Arms - Both Sides (Outer Tube/Upper Surface) 2
1
1
2
2
3
3
44
PN 89783
(Rev A - 06/15/21)
Added NO STEP decal

Stellar®TM28 TireMan Owner’s Manual | Page 13
TM28 Long Arm BOM - PN 87064
PN 87064
185247 1BODY TM28
4105546 2PAD TM28 TEARDROP
387066 1ARM RIGHT TM28
285155 1ARM LEFT TM28
585271 2ARM FALLBACK WLDMT TM28
686458 1ARM LOCK RING TM28 RIGHT
786454 2PAD ARM FALL BACK TM28
8C2036 2PIN .50X4.00 W/LYNCH PIN (HITCH)
10 63518 1BEARING TURNTABLE TM20165
985147 2CYLINDER 2.50X6.63
11 6537 2GEAR BOX 015-00120-1
12 5311 2MOTOR HYD ROSS MG140611AAAB
13 72187 2BEARING SWING DRIVE 25 IN DBL WORM ENCLSD
14 85246 16BUSHING 3.00X4.25 BRONZE
15 100105 1PLATE COVER FRONT BODY TM28
18 85258 2CHNNL STRUT AL 14GAX0.81X1.63X26.00 W/HOLES
17 78431 2LIGHT FLOOD LED 3.2X2.9 850LM 16W 10-30V
16 86459 2GUARD LIGHT TM28
19 76253 4NUT STRUT CHANNEL .31X1.63
20 64845 2GEAR GUARD TM20165 PC WHITE
21 94139 2GUARD PINION TM28 PC WHITE
22 11881 6CAP SCR 0.38-16X0.75 SH
24 0343 20WASHER 0.31 USS FLAT
23 D0790 14WASHER 0.50 SAE FLAT YELLOW GR8
25 C0922 4CAP SCR 0.31-18X1.00 HHGR5
26 10172 2CAP SCR 0.50-13X1.00 HHGR8
27 6538 24WASHER 1.00 SAE FLAT YELLOW GR8
28 118875 2CYLINDER 6.50X17.00
29 11298 8CAP SCR 0.75-10X3.50 SH
30 D1295 4CAP SCR 0.50-13X1.50 SH
31 53495 8CAP SCR 0.50-13X2.00 SH
32 5591 2WASHER 0.31 SAE FLAT YELLOW GR8
33 62484 8CAP SCR 12MMX40MM SH
34 0420 10CAP SCR 0.31-18X0.75 HHGR5
35 C1592 17ZERK 1/8 NPT STRAIGHT
37 C6069 4MOTOR HYD ROSS MK080613AAAB
36 18462 20CAP SCR 1.00-8X4.50 HHGR8
38 2227 4BUSHING BPC48DXR48 3.00X3.00
39 85391CR 4PIN TEAR DROP 3.00X30.75 ZC
ITEM PART No. QTY.DESCRIPTION
40 85393CR 8PIN TEAR DROP 3.00X6.38 ZC
43 87068 1CHNNL STRUT AL 14GAX0.81X1.63X52.50 W/HOLES
42 13315 2PIN CAP 0.56X4.00X0.19 YZ
41 87057CR 2PIN TEAR DROP 1.00X5.50 CR ZC
44 10548 12CAP SCR 0.50-13X1.50 HHGR8
45 C6353 36WASHER 0.38 SAE FLAT YELLOW GR8
46 0488 8CAP SCR 0.31-18X2.00 HHGR5
47 4975 36CAP SCR 0.75-10X3.50 HHGR8
49 C6219 58WASHER 0.75 SAE FLAT YELLOW GR8
48 C6218 22CAP SCR 0.75-10X4.00 HHGR8
50 5468 8NUT 0.50-13 HHGR8 NYLOC
51 0481 5CAP SCR 0.25-20X2.00 HHGR5
52 9843 36CAP SCR 0.38-16X0.75 HHGR8
53 89787 4CAP SCR 1.00-8X4.50 SH
54 20362 4BUSHING BPC16DXR08 1.00X.50
57 89387 6PLATE COVER ARM TM28
56 9320 4PIN CAP 0.44X1.75X0.19 YZ
55 86499CR 2PIN 1.00X3.88 D&T ZC
58 99834 2PLATE COVER ARM TM28
59 90035 1PLATE COVER SLOT BODY TM28
60 90036 2PLATE COVER BODY REAR TM28
61 56589 4ZERK 1/8 NPT STRAIGHT LONG THREAD
63 98237 12SET SCREW 0.75-10X0.25 PLASTIC
62 C2256 4FTG CPLR PIPE 0.13
64 94135 4LINK TM28
65 100108 1ARM LOCK RING TM28 LEFT
66 0340 4WASHER 0.25 USS FLAT
67 0333 2NUT 0.25-20 HHGR5 NYLOC
68 109663 1PLATE BRACKET VALVE MOUNT TM28 PAD SYNC
69 117943 2PAD EXT TEARDROP TM28
70 10751 6CAP SCR 0.63-11X3.25 HHGR8
71 C5902 20WASHER 0.63 SAE FLAT YELLOW GR8
72 24868 10NUT 0.63-11 HHGR8 NYLOC
73 50375 4CAP SCR 0.63-11X2.75 HHGR8
74 89377 1VALVE COMB DIV MTDA08HG-050R
76 119852 1VALVE SOLND 2 POS 3 WAY SV10-34-6T-N-24DR
75 89378 4MANIFOLD ASM CBAL DOUBLE CBBDLJNZ4U
77 21151 2GASKET MOTOR 008-10056-1
ITEM PART No. QTY.DESCRIPTION
NOT SHOWN:
1 - 89781 MANUAL TM28
1 - 102458 MANUAL TM LOADER MNT
1 - 89782 MANUAL KIT
1 - 59661 INSPECTION LOG
4 - D0240 FTG 4-2 CPRSN-MP 90
13 FT - D1810 TBE AIR SAEJ844 TYPE A .25 (RM)
4 - D1345 FTG 4-2 CPRSN-MP STRAIGHT
1 - 89783 DECAL KIT
8 - 92061 ZERK M8-1.25 STRAIGHT
2 - C1592 ZERK 1/8 NPT STRAIGHT
1 - 87824 HYD KIT TM28 LONG ARM
65
6
PARTS SHOWN FOR REFERENCE:
FLOW DIVIDER, COUNTERBALANCE BLOCKS, SOLENOID VALVE, & MOTOR GASKETS

Page 14 | Stellar®TM28 TireMan Owner’s Manual
TM28 Long Arm Breakdown - PN 87064
52
25
24
16
17
19
22
18
1
24
34
10
20
24
34
53
27
36
27
62
61
45
60
77
52
45
15
29
11
12
30
11
MOTOR GASKET SHOWN FOR REFERENCE
GEARBOX REPLACEMENT KIT 39969
BEFORE INSTALLING GEARBOXES
51
ATTACH REMOTE GREASE LINES
MOUNTS INSIDE BODY
59
45
52
FLOW DIVIDER
74

Stellar®TM28 TireMan Owner’s Manual | Page 15
TM28 Long Arm Breakdown - PN 87064 (cont.)
64
40
23
44
14
40
23
44
44
23
39
44
23
40
44
23
39
44
23
40
14
28
63
BUSHINGS INCLUDED IN 118875
63
63
63
63
63
C-BALANCE VALVE 9803
CYLINDER SEAL KIT 119133
CYLINDER BUSHINGS 0865
64
71
6
4
49 47
37
33
13
3
48
49
8
7
31
34
32
41
56
55
56
35
26
23
42
5
9
38
69
CYLINDER SEAL KIT 94888
C-BALANCE VALVE 9803
BUSHINGS INCLUDED IN 85147
CYLINDER BUSHINGS 0069
50
54 52
45
45
52
MOUNT INSIDE ARMS
52
45
58
52
45
COUNTERBALANCE BLOCKS
57
51
66
67
46
24
68
76
66
75
MOUNTS IN RIGHT ARM
73
71 70
71
REPLACE 90 DEG ZERKS
WITH STRAIGHT ZERKS
PN 92061 (TYP 8)
PAD SYNC VALVE
72

Page 16 | Stellar®TM28 TireMan Owner’s Manual
TM28 Short Arm BOM - PN 99604
NOT SHOWN:
1 - 89781 MANUAL TM28
1 - 102458 MANUAL TM LOADER MNT
1 - 89782 MANUAL KIT
1 - 59661 INSPECTION LOG
4 - D0240 FTG 4-2 CPRSN-MP 90
13 FT - D1810 TBE AIR SAEJ844 TYPE A .25 (RM)
4 - D1345 FTG 4-2 CPRSN-MP STRAIGHT
1 - 89783 DECAL KIT
8 - 92061 ZERK M8-1.25 STRAIGHT
2 - C1592 ZERK 1/8 NPT STRAIGHT
1 - 100038 HYD KIT TM28 SHORT ARM
PARTS SHOWN FOR REFERENCE:
FLOW DIVIDER, COUNTERBALANCE BLOCKS, PAD SYNC VALVE, & MOTOR GASKETS
PN 99604
185247 1BODY TM28
4105546 2PAD TM28 TEARDROP
399830 1ARM RIGHT TM28 SHORT ARM
299652 1ARM LEFT TM28 SHORT ARM
599706 2ARM FALLBACK WLDMT TM28 SHORT ARM
686458 1ARM LOCK RING TM28 RIGHT
786454 2PAD ARM FALL BACK TM28
8C2036 2PIN .50X4.00 W/LYNCH PIN (HITCH)
10 63518 1BEARING TURNTABLE TM20165
985147 2CYLINDER 2.50X6.63
11 6537 2GEAR BOX 015-00120-1
12 5311 2MOTOR HYD ROSS MG140611AAAB
13 72187 2BEARING SWING DRIVE 25 IN DBL WORM ENCLSD
14 85246 16BUSHING 3.00X4.25 BRONZE
15 100105 1PLATE COVER FRONT BODY TM28
18 85258 2CHNNL STRUT AL 14GAX0.81X1.63X26.00 W/HOLES
17 78431 2LIGHT FLOOD LED 3.2X2.9 850LM 16W 10-30V
16 86459 2GUARD LIGHT TM28
19 76253 4NUT STRUT CHANNEL .31X1.63
20 64845 2GEAR GUARD TM20165 PC WHITE
21 94139 2GUARD PINION TM28 PC WHITE
22 11881 6CAP SCR 0.38-16X0.75 SH
24 0343 20WASHER 0.31 USS FLAT
23 D0790 14WASHER 0.50 SAE FLAT YELLOW GR8
25 C0922 4CAP SCR 0.31-18X1.00 HHGR5
26 10172 2CAP SCR 0.50-13X1.00 HHGR8
27 6538 24WASHER 1.00 SAE FLAT YELLOW GR8
28 109664 2CYLINDER 5.00X22.38
29 11298 8CAP SCR 0.75-10X3.50 SH
30 D1295 4CAP SCR 0.50-13X1.50 SH
31 53495 8CAP SCR 0.50-13X2.00 SH
32 5591 2WASHER 0.31 SAE FLAT YELLOW GR8
33 62484 8CAP SCR 12MMX40MM SH
34 0420 10CAP SCR 0.31-18X0.75 HHGR5
35 C1592 17ZERK 1/8 NPT STRAIGHT
37 C6069 4MOTOR HYD ROSS MK080613AAAB
36 18462 20CAP SCR 1.00-8X4.50 HHGR8
38 2227 4BUSHING BPC48DXR48 3.00X3.00
39 85391CR 4PIN TEAR DROP 3.00X30.75 ZC
ITEM PART No. QTY.DESCRIPTION
40 85393CR 8PIN TEAR DROP 3.00X6.38 ZC
43 87068 1CHNNL STRUT AL 14GAX0.81X1.63X52.50 W/HOLES
42 13315 2PIN CAP 0.56X4.00X0.19 YZ
41 87057CR 2PIN TEAR DROP 1.00X5.50 CR ZC
44 10548 12CAP SCR 0.50-13X1.50 HHGR8
45 C6353 32WASHER 0.38 SAE FLAT YELLOW GR8
46 0488 8CAP SCR 0.31-18X2.00 HHGR5
47 4975 36CAP SCR 0.75-10X3.50 HHGR8
49 C6219 58WASHER 0.75 SAE FLAT YELLOW GR8
48 C6218 22CAP SCR 0.75-10X4.00 HHGR8
50 5468 8NUT 0.50-13 HHGR8 NYLOC
51 0481 5CAP SCR 0.25-20X2.00 HHGR5
52 9843 32CAP SCR 0.38-16X0.75 HHGR8
53 89787 4CAP SCR 1.00-8X4.50 SH
54 20362 4BUSHING BPC16DXR08 1.00X.50
57 89387 4PLATE COVER ARM TM28
56 9320 4PIN CAP 0.44X1.75X0.19 YZ
55 86499CR 2PIN 1.00X3.88 D&T ZC
58 99834 2PLATE COVER ARM TM28
59 90035 1PLATE COVER SLOT BODY TM28
60 90036 2PLATE COVER BODY REAR TM28
61 56589 4ZERK 1/8 NPT STRAIGHT LONG THREAD
63 98237 12SET SCREW 0.75-10X0.25 PLASTIC
62 C2256 4FTG CPLR PIPE 0.13
64 99647 4LINK TM28 SHORT ARM
65 100108 1ARM LOCK RING TM28 LEFT
66 0340 4WASHER 0.25 USS FLAT
67 0333 2NUT 0.25-20 HHGR5 NYLOC
68 109663 1PLATE BRACKET VALVE MOUNT TM28 PAD SYNC
69 117943 2PAD EXT TEARDROP TM28
70 10751 6CAP SCR 0.63-11X3.25 HHGR8
71 C5902 20WASHER 0.63 SAE FLAT YELLOW GR8
72 24868 10NUT 0.63-11 HHGR8 NYLOC
73 50375 4CAP SCR 0.63-11X2.75 HHGR8
74 89377 1VALVE COMB DIV MTDA08HG-050R
76 119852 1VALVE SOLND 2 POS 3 WAY SV10-34-6T-N-24DR
75 89378 4MANIFOLD ASM CBAL DOUBLE CBBDLJNZ4U
77 21151 2GASKET MOTOR 008-10056-1
ITEM PART No. QTY.DESCRIPTION
65
6