stellar labs 9000 User manual

Model 9000
Articulating Crane
Owner’s Manual
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com
Subject to Change without Notication.
© 2018 Stellar Industries, Inc.
Rev 2
PN 37811
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com

Page ii | Stellar®9000 Articulating Crane Owner’s Manual
Model 9000 Manual Revisions
Date of Revsion Section Revised Description of Revision
MODELNO.SERIAL NO.
DATE
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PNC5942
®
PATENTINFORMATION
http://www.stellarindustries.com/ip
MODEL NO.SERIAL NO.
DATE
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PN C5942
®
PATENT INFORMATION
http://www.stellarindustries.com/ip
Serial Tag
Location

Stellar®9000 Articulating Crane Owner’s Manual | Page iii
Table of Contents
Introduction ........................................................................................ iv
Chapter 1 - Specications.....................................................................1
Model 9000 Specications .................................................................1
Capacity Chart - Decal PN 64835 ....................................................2
Chapter 2 - Installation ..........................................................................3
General Installation .............................................................................3
Installer Notice ...................................................................................3
Torque Data Chart ............................................................................4
Installation Overview ........................................................................5
Mounting Kit Drawing .......................................................................5
Hydraulic Installation...........................................................................6
Hydraulic Pressure Settings .................................................................7
Face Seal/O-Ring Size Chart .............................................................7
Hydraulic Kit - PN 61547 ......................................................................8
Control Kit (900 MHz Version) - PN 92662 ........................................10
Control Kit (434 MHz Version) - PN 92663 ........................................11
Decal Placement - PN 30488 ...........................................................12
Chapter 3 - Assembly Drawings .........................................................13
Base Assembly - PN 94131 ................................................................13
Base Assembly Rear Mount Australia Stop - PN 94132 ..................14
Gear Bearing - PN 63815 ..................................................................15
Valve Bank - PN 51658 ......................................................................16
Outrigger Valve Bank - PN 61642 ....................................................17
Valve Assembly - PN 66286 ..............................................................18
Mast Assembly - PN 29350 ................................................................19
Main Cylinder Assembly - PN 29352 ................................................20
Main Boom Assembly - PN 29354 ....................................................21
Outer Cylinder Assembly - PN 29356 ...............................................22
Extension Boom Assembly - PN 61204 .............................................23
Extension Cylinder Assembly - PN 73499 .........................................24
Stabilizer Assembly - PN 61089 .........................................................25
Reservoir Assembly - PN 86510 .........................................................26
Radio Transmitter - PN 89149/93084 ................................................27
Chapter 4 - Replacement Parts ..........................................................29

Page iv | Stellar®9000 Articulating Crane Owner’s Manual
Introduction
A copy of this manual is provided with every crane and can be found in the hard plastic
manual case that is installed on the chassis. A copy of this manual shall remain with the
crane at all times.
Throughout the manual, three signal words will be used to bring attention to important
items:
A NOTICE signal word indicates a practice not related to physical injury.
A WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A DANGER signal word indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Information contained within this manual does not cover operation, maintenance, or
troubleshooting. Please refer to the Large OTR Crane Manual for details on these items.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any
time, any or all of the items, components, and parts deemed necessary for product
improvement or commercial/production purposes. This right is kept with no requirement or
obligation for immediate mandatory updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any
part of this manual is unclear or incorrect, please contact the Stellar Customer Service
Department by phone at 800-321-3741 or email at [email protected].
WARNING
NOTICE
DANGER
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]

Stellar®9000 Articulating Crane Owner’s Manual | Page 1
Crane Rating: 90,000 ft-lbs (12.44 ton meters)
Standard Boom Length: 13’ 1” (3.99 m) from CL of Crane
Boom Extension: Hydraulic 41" (104 cm)
Maximum Horizontal Reach: 16’7” (5.05 m) from CL of Crane
Maximum Vertical Lift: 22’3” (6.78 m)
(From Truck Frame)
Cylinder Specications: Inner Lift Cylinder: 6” (15.24 cm) bore with integral
pilot operated counterbalance valves
Outer Lift Cylinder: 5” (12.7 cm) bore with integral
pilot operated counterbalance valves
Extension Cylinder: 3.5” (8.89 cm) bore with integral
pilot operated counterbalance valves
Rotation: 290 degree power
(planetary gear with pinion)
Lifting Capacities: 9,000 lbs @ 10’ (4080 kg @ 3.03 m)
(From CL of Truck) 5,425 lbs @ 16’7 (2460 kg @ 5.05 m)
Power Supply Required: PTO & Pump - 12 gpm @3,000 psi
(45.4 lpm @ 206 bar)
Controls: Fully Proportional Paddle Controls for all functions.
Stowed Height: 84” (213 cm)
(Above Truck Frame)
Mounting Space Required: 42” (107 cm)
Chassis RBM (Recommended): 1,080,000 in-lb
Approximate Shipping Weight: 4,800 lbs (2175 kg)
Chapter 1 - Specications
Model 9000 Specications

Page 2 | Stellar®9000 Articulating Crane Owner’s Manual
10’
3.05m
16’7”
5.05m
13’1”
3.99m
10’
3.05m
16’7”
5.05m
13’1”
3.99m
10’
3.05m
25’7”
7.80m
22’6”
6.86m
CAPACITY
CHART
9000 lbs
4080 kg
6880 lbs
3120 kg
5425 lbs
2460 kg
0’
0m
CRANE
GROUND 0’
0m
64835 - Rev A
190 STATE STREET GARNER, IA 50438
PHONE: [phone] FAX: [phone]
WARNING
Do not exceed equipment load charts and ratings.
Failure to follow equipment load charts and ratings can result in death or serious injury.
Overload Hazard
Capacity Chart - Decal PN 64835

Stellar®9000 Articulating Crane Owner’s Manual | Page 3
Installer Notice
According to Federal Law (49 cfr part 571), each nal-stage manufacturer shall complete
the vehicle in such a manner that it conforms to the standards in effect on the date of
manufacture of the incomplete vehicle, the date of nal completion, or a date between
those two dates. This requirement shall, however, be superseded by any conicting
provisions of a standard that applies by its terms to vehicles manufactured in two or more
stages.
Therefore, the installer of Stellar®Cranes and Bodies is considered one of the manufacturers
of the vehicle. As such a manufacturer, the installer is responsible for compliance with all
applicable federal and state regulations. They are required to certify that the vehicle is in
compliance with the Federal Motor Vehicle Safety Standards and other regulations issued
under the National Trafc and Motor Vehicle Safety Act.
Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-
999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full
text of Code of Federal Regulations.
Chapter 2 - Installation
General Installation
This chapter is designed to serve as a general guide for the installation of a Stellar 9000
Crane on a Stellar Service Body. Each installation is considered unique so certain portions
of this chapter may or may not apply to your direct application. If a question should arise
during the installation process, please contact Stellar Customer Service at [phone].
This crane is designed for use with a Stellar Service Body installed on a vehicle that meets
the minimum chassis requirements of the crane. It is the installer’s responsibility to assure
that the crane is mounted on a platform that will support the maximum crane rating of this
crane.
Do not install this crane on a body not capable of handling the loads
imposed on it. Failure to do so may result in serious injury or death.
When installing welder units to the service bodies, it is highly
recommended that a surge protector is installed on the chassis batteries to protect the
crane radio receiver, wiring and other electronic devices from an unexpected electrical
spike or surge. Failure to do so could result in extensive damage to the service body and
crane electrical circuit.
WARNING
NOTICE

Page 4 | Stellar®9000 Articulating Crane Owner’s Manual
When using the torque data in the
chart, the following rules should be
observed:
• Bolt manufacturer’s particular
specications should be consulted
when provided.
• Flat washers of equal strength
must be used.
• All torque measurements are
given in foot-pounds. To convert
to inch-pounds, multiply by 12.
• Torque values specied are for
bolts with residual oils or no special
lubricants applied.
• Torque values for socket-head
capscrews are the same as for
Grade 8 capscrews.
• Do not use these values if a different torque value or tightening
procedure is given for a specic application. Torque values listed are for general use
only. Check tightness of fasteners periodically.
• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts
with identical grade.
• Fasteners should be replaced with the same or higher grade. If higher grade fasteners
are used, these should only be tightened to the strength of the original.
• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the
dry torque values shown in the chart below, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated”
means coated with a lubricant such as engine oil, or fasteners with phosphate and oil
coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts
to approximately 80% of dry bolts.
Size Bolt DIA Plain Plated Plain Plated Plated
(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)
5/16-18 0.3125 17 13 25 18 22
3/8-16 0.3750 31 23 44 33 39
7/16-14 0.4375 49 37 70 52 63
1/2-13 0.5000 75 57 105 80 96
9/16-12 0.5625 110 82 155 115 139
5/8-11 0.6250 150 115 220 160 192
3/4-10 0.7500 265 200 375 280 340
7/8-9 0.8750 395 295 605 455 549
1-8 1.000 590 445 910 680 823
1 1/8-7 1.1250 795 595 1290 965 1167
1 1/4-7 1.2500 1120 840 1815 1360 1646
1 3/8-6 1.3750 1470 1100 2380 1780 2158
1 1/2-6 1.500 1950 1460 3160 2370 2865
GRADE 5 GRADE 8 GRADE 9
Torque Data Chart
NOTICE

Stellar®9000 Articulating Crane Owner’s Manual | Page 5
1. Relocate any obstructions on the frame that will be in the way of mounting the crane.
2. Measure the inside of the frame rails and cut the frame support to this length. Ensure that the frame
supports have a tight t between the frame rails.
3. Set the crane on the chassis and allow a minimum of 3” from the cab.
4. Make certain that the frame supports are installed square, cut to length in such a way as to support the
frame anges with the tie down rods are torqued.
5. Install the crane tie downs. Start at one corner and tighten both tie downs to 200 ft-lbs. Move to the
diagonal set and tighten to 200 ft-lbs. Tighten the remaining 2 corners. Continue this pattern at 200 ft-lb
increments until 375-400 ft-lbs is achieved. Be sure the mounting block stays perpendicular to the frame rail
as they are tightened down.
6. Connect the pressure and return lines per the hydraulic kit.
7. Connect the electrical power and ground wires. Ground preferrably connected to battery.
8. With the crane and outriggers in the stored position, check the reservoir for oil and ll if necessary.
9. Operate the crane for several cycles. Fully cycle the cylinder in both directions (blow past relief) to
remove any air from the system.
Installation Overview
Mounting Kit Drawing
7
8
6
5
4
2
3
6
7
.YTQNOITPIRCSEDTRAPMETI
160517 BASE 9000 FOLD OVER STABILIZER 1
258516 TIE DOWN ROD HIAB 12
28
358660 PLATE MOUNTING HIAB 1224
48202PCFRAME SUPPORT 15000 CRANE4
4221BAIHKCOLBGTM856855
66538 WASHER 1.00 SAE FLAT YELLOW GR8 16
618RGHH8-00.1TUN855167
861559NUT 1.00-8 HHGR8 TOP LOCKING8
PN 61405

Page 6 | Stellar®9000 Articulating Crane Owner’s Manual
Hydraulic Installation
Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic,
without Stellar Industries’ approval.
Do not touch or grab any hoses that could be under pressure. Release
system pressure before attempting to make adjustments or repairs.
Do not attempt service or repair when PTO is engaged.
Disassemble and assemble hydraulic components on a clean surface.
Clean all metal parts in a nonammable cleaning uid. Then lubricate all components to
aid in assembly.
Hydraulic uid expands when heated. This raises the pressure in an
unventilated tank. Release the tank pressure before removing the cap completely. Failure
to do so may cause the oil to shoot out of the tank very rapidly and cause severe burns.
Do not rely on the hydraulic uid to support the boom or crane. If
hydraulic uid escapes, the boom or crane can fall immediately. Make sure the ground or
blocking is supporting the boom before performing any maintenance or repair.
Contaminants in a hydraulic system affect operation and will result in
serious damage to the system components. Dirty hydraulic systems are a major cause of
component failures.
If evidence of foreign particles is found in the hydraulic system, ush the system.
When installing metal hydraulic tubes, tighten all ttings nger tight. Then , in order, tighten
the ttings at the rigid end, the adjustable end, and the mounting brackets. After tubes
are mounted, install the hoses. Connect both ends of the hose with all ttings nger tight.
Position the hose so it does not rub the machine or another hose and has a minimum of
bending and twisting. Tighten ttings in both couplings.
Due to manufacturing methods, there is a natural curvature to a hydralic hose. The hose
should be installed so any bend is with this curvature.
WARNING
WARNING
WARNING
NOTICE

Stellar®9000 Articulating Crane Owner’s Manual | Page 7
Hydraulic Pressure Settings
Face Seal (A)
Stellar®PN
Hose
Size
Fitting
Size Stellar®PN
O-ring Boss (B)
#4 C2027 D1245
#6 C2028 D1246
#8 C2029 D1247
#10 32223 D1248
#12 D1244 D1249
#161”
3/4”
5/8”
1/2”
3/8”
1/4”
D1250
B
A
Face Seal/O-Ring Size Chart
Function Flow Extend Retract
Inner 10.6 3000 3000
Outer 10.6 3000 3000
Extension 6.6 3000 3000
Rotation 6.6 1700 1700
TM Rot 6.6 2500 2500
TM Pad Rot 6.6 3000 3000
TM Clamp 6.6 3000 3000
Main Relief 3200 PSI
Pressure (PSI)

Page 8 | Stellar®9000 Articulating Crane Owner’s Manual
Hydraulic Kit - PN 61547
2 3
21,22
35,24,
17
19 19
2 3
64 5 6
19 19 19 19 19
456612
26
21,22 21,22 21,2221,22 21,2221,22
34
34
12
23
14
14

Stellar®9000 Articulating Crane Owner’s Manual | Page 9
Hydraulic Kit - PN 61547 Continued...

Page 10 | Stellar®9000 Articulating Crane Owner’s Manual
PN 92662
Control Kit (900 MHz Version) - PN 92662

Stellar®9000 Articulating Crane Owner’s Manual | Page 11
PN 92663
Control Kit (434 MHz Version) - PN 92663

Page 12 | Stellar®9000 Articulating Crane Owner’s Manual
Decal Placement - PN 30488
TIRE SERVICE DECAL KIT
FOR
9000 - PN 30488
NOTICE
15172
Thiscranehas been designed and
manufacturedtoASME/ANSI B30.22
and/orB30.5specifications.
WARNING
CrushHazard
Keepclearof stabilizer legs during
operation.
Failuretokeep clear of moving
stabilizerlegscan result in death or
seriousinjury.
C4795-RevB
NOTICE
73929
NOTICE
16973
UseonlyStellar
®
approvedlifting
devicesand/orattachements.
NOTICE
9188-RevC
Damagemayoccur if worm gear or
bearingsrundry. Refer to the equipment
manualforproper lubrication instructions.
ProudlyDesigned
andManufactured
intheUSAby
OFF
ON
Flood Light
SpeedControl
OFF
ON
PN65108
CRANE
STABILIZER
CRANEREMOTE
CRANEMANUAL
OFF
USEMANUALCONTROLS ONLY IN CASE OF RADIO CONTROL FAILURE. ACTIVATEWITHMANUAL OVERRIDE SWITCH.
Down
Up
INNER
In
Down
Out
Up
EXTENSION ROTATION Tireman
Rotation
Tireman
PadSpin
OUTER
Open
Close
Tireman
Clamp
PN43469
Donothandletiresfilledwith ballast.
Donotdragthetire.the unit is designed
toliftandposition.
Donotclampanuninflatedtire and then inflate.Donotusethe outer cylinder to push objects.
Donotusetheunitfor any jacking, pulling, or
dragginginvolvinganobjectoranother vehicle.
Donotuseonearmto break beads.
Donotuseonearmto sling a load.
54781-RevB
Readandunderstandallmanualsand safety
signsbeforeoperatingorservicingthis
equipment.
UntrainedOperatorHazard
MisuseHazard
MisuseHazardMisuseHazard
MisuseHazardMisuseHazard
MisuseHazardMisuseHazard
Keepnon-essentialpersonsclearofcrane
duringoperation.
CrushHazard
DANGER
Deathorseriousinjurywillresult from
touchingtetheredremoteifcrane,load, or
vehiclebecomeselectricallycharged.
Maintainsafeclearancefromhighvoltage
powersources.
ElectrocutionHazardElectrocutionHazard
WARNING
Deathorseriousinjurywillresult from
inadequateclearanceifcrane,load,or vehicle
becomeselectricallycharged.
•Maintainsafeclearancefromhigh voltage
powersources.
•Neverapproachvehicleorload if equipment
isneara high voltage power source.
Keepclearofcraneduringoperation.
Failuretokeepclearofmoving crane can
resultindeathorseriousinjury.
CrushHazard
3.05m 5.05m3.99m
3.05m 5.05m3.99m
3.05m
CAPACITY
CHART
9000lbs5425lbs
0m
CRANE
GROUND
0m
WARNING
Donotexceedequipmentload charts and ratings.
Failuretofollowequipmentload charts and ratings can result in death or serious injury.
ProudlyDesigned
andManufactured
intheUSAby
NOTICE
16973
UseonlyStellar
®
approvedlifting
devicesand/orattachements.
FORSERVICEON THIS EQUIPMENT
CONTACT:
STELLARINDUSTRIES,INC.
190STATESTREET, GARNER, IA 50438
641-923-3741
800-321-3741
4214
INNERCYL
BASE
INNERCYL
ROD
INNER/MAST
PIN
OUTERCYL
BASE
OUTERCYL
ROD
INNER/OUTER
PINEXTCYL GEAR BEARING
41918
12
13
14
15
16
17
18
10
11
01
02
03
04
05
06
07
DECALS IN BOLD ARE NOT SHOWN - PLACE ON BODY
04
06
10
General Tire Crane Decal Kit - PN 85362
Item No. PN Description Location QTY
01 15172 DECAL ASME/ANSI B30.22/B30.5 Crane Base 1
02 C4795 DECAL DANGER FOOT Stabilizers - CS & SS 2
03 73929 DECAL RADIO PRESSURE WASHER NOTICE Crane Base 1
04 16973 DECAL USE STELLAR APPROVED ATTACHMT Main Boom - Both Sides 2
05 9188 DECAL WORM GEAR LUBRICATION Crane Base 1
06 35234 MADE IN THE USA - STELLAR Crane Mast - Both Sides 2
07 4214 DECAL CONTACT STELLAR Crane Base 1
08 C4545 DECAL DANGER ELECTROCUTION Four Corners of the Body 4
09 C5910 DECAL STELLAR LOGO 4.00X9.50 PRE-MASKED Body - Optional 3
9000 Decal Kit - PN 85367
Item No. PN Description Location QTY
10 54594 DECAL 9000 ID PRE-MASKED Main Boom - Both Sides 2
11 64835 DECAL CAPACITY 9000 V2 Stabilizers CS & SS 2
12 65108 DECAL SWITCH PLATE 9000 V2 Crane Base 1
13 43469 DECAL VB CONTROL 23000 Crane Base 1
14 41918 DECAL 9000 GREASE KIT Crane Base - CS 1
15 47404 DECAL COUPLERS 23000 Main Boom 1
16 13036 DECAL CRANE OUTRIGGER Crane Base 1
17 54781 DECAL WARNING PLACARD Stabilizers CS & SS 2
18 54589 DECAL STELLAR LOGO 8X22.25 PRE-MASKED Main Boom - Both Sides 2
18
Serial
Tag
Location

Stellar®9000 Articulating Crane Owner’s Manual | Page 13
Base Assembly - PN 94131
.YTQNOITPIRCSEDTRAPMETI
1TNMOIDARTREV0009ESAB331491
123GVPSSOFNADTCES7BV856152
3 78432 FILTER HIGH PRESSURE 1.06-12SAE 5000PSI 10 MICRON 1
100.3RETLIFERUSSERPHGIHPMALC334874
561642 VB 2 SECT HYDROCONTROL M45 PB REMOVE 1
1ETIHWCP00082POTS-ETEKCARB819226
761092BAR PANIC 9000 FOLD OVER STABILIZER 1
1RZLENARC0006BTTDRAUG506448
35RGHH52.1X81-13.0RCSPAC58409
42TALFSSU13.0REHSAW343001
9COLYN5RGHH81-13.0TUN243011
25RGHH00.3X81-13.0RCSPAC0390C21
25RGHH52.1X02-52.0RCSPAC734031
01TALFSSU52.0REHSAW043041
4COLYN5RGHH
02-52.0TUN333051
55RGHH57.0X02-52.0RCSPAC974061
25RGHH05.1X81-13.0RCSPAC684071
25RGHH00.1X81-13.0RCSPAC2290C81
19 63815 BEARING SWING DRIVE 9000 170-00055-51 20 33941 MOTOR 9000, WHITE 500260C3120DEAAA 1
4HS05.1X31-05.0RCSPAC5921D12
028RGHH05.4X01-57.0RCSPAC148522
23 C6219 WASHER 0.75 SAE FLAT YELLOW GR820
28RGHH05.3X11-36.0RCSPAC2131D42
2COLYN5RGHH11-36.0TUN628252
1ETIHWCP00051GTMHCTIWSETALP7239462
45RGHH05.0X81-13.0RCSPAC484072
2EBUT52.0/TPN21.0NSRPCGTF5431D82
5)MR(52.AEPYT448JEASRIAEB
T0181D92
30 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS1
1THGIARTSTPN8/1KREZ2951c13
2CZDHNTB36.0X42-01#RCSPAC5709523
01TALFEAS01#REHSAW8710D33
2SSCOLYNHH42-01#TUN6594C43
35 66286 SOLENOID VALVE ASM 3 WAY 2 POS W/ RELIEF1
45RGHH52.2X02-52.0RCSPAC834063
37 82654STRAIN RELIEF .50 NPT .24-.47 CABLE 90 DEG1 38 25620VALVE C-BAL SUN CBBD-LJN-XEI 35001
4SSDHNTB52.1X42-01#RCSPAC2740393
4COLYNHH42-01#TUN4306204
2SSTALF52.0REHSAW7190D14
25RGHH57.0X81-13.0RCSPAC024024
2KCOL13.0REHSAW225034
10009BVREVOC0783944
1KCOL52.0REHSAW125054
1LEBICED78MRALAPUKCAB642
8764
45
2
11
932
34
12
5
10
11
14
16
26
6
10
13
15
34
33
35
36 14
46
14
16
7
14
11
17
22
23
1
20
21
8
27
10
25 24
19
31 30 28 29
28
FILTER ELEMENT 47860 BACK UP ALARM & E-STOP SHOWN FOR REFERENCE
37
38
36
41
15
44
42
43 10
18
10
10
11
NOTES:
39
40
10
33
16
PN 94131
Chapter 3 - Assembly Drawings

Page 14 | Stellar®9000 Articulating Crane Owner’s Manual
Base Assembly Rear Mount Australia Stop - PN 94132
44
2
11
932
34
12
5
10
11
14
16
26
6
10
13
15
34
33
35
36 14
45
14
16
7
14
11
17
22
23
1
20
21
8
27
10
25
24
19
31 30 28 29
28
FILTER ELEMENT 47860 BACK UP ALARM & E-STOP SHOWN FOR REFERENCE
37
38
36
14
15
42 33
33
43
40 41
10
NOTES:
18
11
39
10
10
16
.YTQNOITPIRCSEDTRAPMETI
194134 BASE 9000 VERT RADIO MNT REAR MNT(AUS STOP)1
123GVPSSOFNADTCES7BV856152
3 78432 FILTER HIGH PRESSURE 1.06-12SAE 5000PSI 10 MICRON 1
100.3RETLIFERUSSERPHGIHPMALC334874
561642 VB 2 SECT HYDROCONTROL M45 PB REMOVE 1
1ETIHWCP00082POTS-ETEKCARB819226
761092 BAR PANIC 9000 FOLD OVER STABILIZER 1
1RZLENARC0006BTTDRAUG506448
35RGHH52.1X81-13.0RCSPAC58409
42TALFSSU13.0REHSAW343001
9COLYN5RGHH81-13.0TUN243011
25RGHH00.3X81-13.0RCSPAC0390C21
25RGHH52.1X02-52.0RCSPAC734031
21TALFSSU52.0REHSAW043041
4COLYN5RGHH02-52.0TUN333051
55RGHH57.0
X02-52.0RCSPAC974061
25RGHH05.1X81-13.0RCSPAC684071
25RGHH00.1X81-13.0RCSPAC2290C81
19 63815 BEARING SWING DRIVE 9000 170-00055-51
20 33941 MOTOR 9000, WHITE 500260C3120DEAAA 1
4HS05.1X31-05.0RCSPAC5921D12
028RGHH05.4X01-57.0RCSPAC148522
028RGWOLLEYTALFEAS57.0REHSAW9126C32
28RGHH05.3X11-36.0RCSPAC2131D42
2COLYN5RGHH11-36.0TUN628252
1ETIHWCP00051GTMHCTIWSETALP7239462
45RGHH05.0X81-13.0RCSPAC484072
2EBUT52.0/TPN21.0NSRPCGTF5431D82
5)MR(52.AEPYT448JEAS
RIAEBT0181D92
30 22161FTG 2-2 FP-FP COUPLER STRAIGHT BRASS1
1THGIARTSTPN8/1KREZ2951c13
2CZDHNTB36.0X42-01#RCSPAC5709523
01TALFEAS01#REHSAW8710D33
2SSCOLYNHH42-01#TUN6594C43
35 66286 SOLENOID VALVE ASM 3 WAY 2 POS W/ RELIEF 1
45RGHH52.2X02-52.0RCSPAC834063
37 82654STRAIN RELIEF .50 NPT .24-.47 CABLE 90 DEG 1 38 25620VALVE C-BAL SUN CBBD-LJN-XEI 3500 1
10009BVREVOC0783993
25RGHH57.0X81-13.0RCSPAC024004
2KCOL13.0REHSAW225014
4SSDHNTB52.1X42-01#RCSPAC2740324
4COLYNHH42-01#TUN4306234
1KCOL52.0REHSAW125044
1LEBICED78MRALAPUKCAB6428754
PN 94132

Stellar®9000 Articulating Crane Owner’s Manual | Page 15
Gear Bearing - PN 63815
ITEM PART DESCRIPTION QTY.
159141 BEARING AND SEAL KIT 9000 TTB GP 1
259140 WORM 9000 GP 170-10083-1 1
1
2
USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460
ON WORM AND BEARING GEAR TEETH
USE EP2 LITHIUM COMPLEX GREASE, STELLAR PN 78090
ON WORM BEARINGS AND BEARING RACE
GREASE MAIN BEARING RACE THROUGH
REMOTELY MOUNTED GREASE ZERK
PN 63815

Page 16 | Stellar®9000 Articulating Crane Owner’s Manual
DUMP VALVE COIL 55126
BASE HANDLE 4869
6
DUMP VALVE 50234
ACTUATOR COIL 50231
ACTUATOR COILS
INCLUDES MANIFOLD AND TWO ACTUATOR ASSEMLY-50233:
HANDLE/LEVER 47866
Valve Bank - PN 51658