stellar labs 10628 User manual

UPDATED 8/23/02
CRANE
MODEL 10628
280 W. 3rd St., Box 169 •Garner, IA 50438 •Phone: [phone] •Fax: [phone]

2
TABLE OF CONTENTS
STELLAR CRANE 10628
PAGE DESCRIPTION
3.) SPECIFICATION SHEET
4.) CAPACITY CHART
5.) CRANE OPERATION – 4 FUNCTION
6.) CRANE OPERATION – 7 FUNCTION
7.) MANUAL OPERATION
8.) BASE ASSEMBLY
9.) MAST ASSEMBLY
10.) MAIN BOOM ASSEMBLY
11.) CYLINDER ASSEMBLY
12.) EXTENSION BOOM ASSEMBLY
13.) CABLE AND HOOK ASSEMBLY
14.) CONTROL KIT – 4 FUNCTION
15.) CONTROL KIT – 7 FUNCTION
16.) HYDRAULIC KIT
17.) INSTALLATION KIT
18.) DECAL KIT
19.) STABILITY PROCEDURE
20.) STABILITY CHART
21.) LIMITED WARRANTY STATEMENT

3
Model 10628 Crane
SPECIFICATION SHEET
Crane Rating 55,000 ft-lbs
Standard Boom Length 12’4” from CL of Crane
Boom Extension 1st stage: Hydraulic 96”
2
nd stage: Hydraulic 96”
Maximum Horizontal Reach 28’4”’ from CL of Crane
Maximum Vertical Lift 29’ 4”
(from crane base)
Boom Elevation -5 to +80 degree
Winch Specification
Rope Diameter 7/16”
Line pull speed 60 ft/min
Max. single part line 5000 lbs
Max. double part line 10000 lbs
Rotation 400 degree power
(worm gear)
Lifting Capacities 4450 lbs @ 12’4”
2700 lbs @ 20’4”
1925 lbs @ 28’4”
Power Supply Required PTO & Pump
(8 gpm @ 3000 psi)
Controls Radio control standard
for all functions.
Stowed Height 34 inches
(crane only)
Mounting Space Required 20 x 21 inches
Approximate Shipping Weight 2900 lbs

4
CAPACITY CHART
STELLAR 10628

5
CRANE OPERATION – 4 Function Remote
THIS CRANE IS OPERATED BY A RADIO CONTROL SYSTEM
WHICH OPERATES AN ELECTRONIC VALVE BANK. THE
CONTROLLER (AS SHOWN) OPERATES THE FOLLOWING
FUNCTIONS:
MAIN BOOM UP & DOWN
EXTENSION BOOM IN & OUT
WINCH UP & DOWN
ROTATION CW & CCW
ext
inner
winch
rot
E−stopE−stop

6
CRANE OPERATION – 7 Function Remote
THIS CRANE IS OPERATED BY A RADIO CONTROL SYSTEM
WHICH OPERATES AN ELECTRONIC VALVE BANK. THE
CONTROLLER (AS SHOWN) OPERATES THE FOLLOWING
FUNCTIONS:
MAIN BOOM UP & DOWN
EXTENSION BOOM IN & OUT
WINCH UP & DOWN
ROTATION CW & CCW
THIS CONTROLLER CAN ALSO BE UTILIZED TO OPERATE THE FOLLOWING
OPTIONAL FUNCTIONS:
ENGINE START & STOP
SPEED CONTROL ON & OFF
COMPRESSOR ON & OFF
TWO OPTIONAL FUNCTIONS ARE ALSO AVAILABLE FOR OTHER CUSTOMER
NEEDS. OPTION TWO AND OPTION FOUR ARE BOTH MOMENTARY 12 VOLT
FUNCTIONS AND WILL REQUIRE A LATCHING RELAY FOR MOST
INSTALLATIONS.
E−stop
boom ext winch rot
Start/Stop
Engine

7
MANUAL OPERATION
WARNING
1.) LOOSEN JAM NUT ON FLOW CONTROL
2.) TURN THE SET SCREW FULLY CLOCKWISE
2.) OPERATE FUNCTIONS AS NEEDED TO STOW CRANE
3.) TURN THE SET SCREW FULLY COUNTER CLOCKWISE
4.) HAVE UNIT SERVICED
PROLONGED MANUAL OPERATION WILL CAUSE SEVERE DAMAGE
TO THE HYDRAULIC SYSTEM.
TO OPERATE CRANE MANUALLY:
IN CASE OF RADIO FAILURE THE CRANE CAN BE OPERATED USING MANUAL
OVERRIDES LOCATED ON THE VALVE BANK. USE THE MANUAL OVERRIDES
only TO GET THE CRANE INTO A STOWED POSITION FOR TRAVEL. HAVE
THE EQUIPMENT SERVICED FOR NORMAL RADIO USE.
Ext In
Main Dn
Winch Dn
MANUAL
Ext Out
Main Up
Winch Up
OVERIDE
Rot Cw
Rot Ccw

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BASE ASSEMBLY
P/N 18027
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 11453 BEARING SWING DRIVE CAST BASE 6620 1 6 12730 GUARD TTB 6620 CRANE 1
2 11542 STOP 3820 400 SLIDE 1 7 13959 CAP SCR 1.00-8 X .63 PLASTIC 2
3 C6069 MOTOR HYD ROSS MK080613AAAB 1 8 0340 WASHER 0.25 FLAT 2
4 D0790 WASHER 0.50 FLAT GR8 2 9 0479 CAP SCR 0.25-20X0.75 HHGR5 2
5 D1307 CAP SCR 0.50-13X1.25 SH 2

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MAST ASSEMBLY
P/N 18028
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 12967 MAST 9620 CRANE 1 10 24139 CAP SCR 0.31-18X3.75 HHGR5 3
2 12968 WINCH 5000 P5-CC-05-1 1 11 0343 WASHER 0.31 FLAT 6
3 C5902 WASHER 0.63 FLAT GR8 14 12 0342 NUT 0.31-18 HH NYLOC 3
4 D1034 CAP SCR 0.63-11 X 3.00 HHGR8 ZY 14 13 11847 RADIO RECEIVER 1
5 0066 BUSHING QSI-3235-32 4 14 10976 CAP SCR 6MMX12MM HHGR8 4
6 D0790 WASHER 0.50 FLAT GR8 8 15 13391 COVER 9620 MAST 1
7 10661 CAP SCR 0.50-13X2.25 HHGR8 ZY 4 16 0340 WASHER 0.25 FLAT 4
8 C6106 NUT 0.50-13 HHGR5 NYLOC 4 17 0420 CAP SCR 0.31-18X0.75 HHGR5 4
9 11761 VB 4 SECT ELECT W/PROP VLV COMMAND 1

10
MAIN BOOM ASSEMBLY
P/N 23451
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 16882 BOOM INNER 3628 1 17 0478 CAP SCR 0.25-20X0.50 HHGR5 2
2 24144 CYLINDER ASM 9620 INNER 1 18 D1194 PLATE ANGLE INDICATOR 2
3 0066 BUSHING QSI-3235-32 2 19 C6106 NUT 0.50-13 HHGR5 NYLOC 2
4 0068 BUSHING QSI-1618-24 2 20 13435 BRKT ROPE GUIDE 9620 1
5 13363 PIN 2.00X11.19 D&T 1 21 13038 PIPE 0.75X7.75 PVC 2
6 8455 PIN CAP 0.69X3.50X0.25 SS 6 22 12168 CAP SCR 0.38-16X9.00 HHGR5 2
7 D0790 WASHER 0.50 FLAT GR8 18 23 11669 SPACER ROPE GUIDE 6620 2
8 9844 CAP SCR 0.50-13X0.75 HHGR8 6 24 0347 NUT 0.38-16 HH NYLOC 4
9 9711 PIN 2.00X8.88 D&T 1 25 0335 CAP SCR 0.38-16X1.25 HHGR5 2
10 13364 PIN 2.00X12.69 D&T 1 26 0337 HOSE CLAMP LN 4190 PP 1
11 9712 PIN 1.00X8.38 D&T 1 27 0220 CAP SCR 0.25-20 X 1.50 HHGR5 1
12 7403 PIN CAP 0.44X2.50X.252 2 28 13398 PLATE WEAR PAD SUPPORT 9620 2
13 C6353 WASHER 0.38 FLAT GR8 6 29 10666 CAP SCR 0.50-13X1.25 HHGR8 8
14 9843 CAP SCR 0.38-16X0.75 HHGR8 2 30 13395 WEAR PAD 3.00X3.00X1.00 NYLATRON 2
15 19166 CORD REEL 5728 1 31 11795 BUSHING QSI-3235-24 2
16 0340 WASHER 0.25 FLAT 2

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CYLINDER ASSEMBLY
P/N 24144
ITEM PART DESCRIPTION QTY.
1 12970 CYLINDER INNER 9620 5.00X21.38 1
2 0279 FTG ADAPT 6-F5OLO-S 4
3 12158 TUBE ASM 0.38X8.88 MAIN CYL 6620 2
4 13080 MANIFOLD ASM 6620 INNER HOLDING 1
5 0066 BUSHING QSI-3235-32 4

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EXTENSION BOOMS ASSEMBLY
P/N 24210
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 16887 EXT BOOM 3628 1ST 1 14 12824 PIN HITCH 1.00X4.50 1
2 23450 EXT BOOM 8728 2nd 1 15 5753 PIN 0.19X1.56 LYNCH 1
3 16920 CYLINDER EXT 3628 2 STAGE 2.5/2.5 1 16 0490 CAP SCR 0.31-18X3.50 HHGR5 2
4 17286 TUBE ASM 0.38 X LONG EXT CYL 3628 1 17 0342 NUT 0.31-18 HH NYLOC 2
5 17285 TUBE ASM 0.38 X SHORT EXT CYL 5728 1 18 9991 WEAR PAD 0.25X2.00 RND NYLATRON 4
6 14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 1 19 0337 HOSE CLAMP LN 4190 PP 2
7 14601 CAP SCR 0.38-16X2.25 SH ZC 1 20 0220 CAP SCR 0.25-20 X 1.50 HHGR5 2
8 11882 CAP SCR 0.38-16X1.75 SH ZC 2 21 13397 PLATE 1ST EXT 9620 WEAR PAD 2
9 15889 SHEAVE 10620 9.25 DIA .44R/1.94 THK 2 22 D0790 WASHER 0.50 FLAT GR8 8
10 11936 SPACER BOOM TIP 3820 2 23 13396 WEAR PAD 2.50X2.50X1.00 NYLATRON 2
11 13399 PIN TEAR DROP 1.00X3.81 2 24 10666 CAP SCR 0.50-13X1.25 HHGR8 8
12 0343 WASHER 0.31 FLAT 2 25 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 1
13 0420 CAP SCR 0.31-18X0.75 HHGR5 2 26 4974 CAP SCR 0.75-10X2.50 HHGR8 ZY 1

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CABLE AND HOOK ASSEMBLY
P/N 24209
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 15889 SHEAVE 10620 9.25 DIA .44R/1.94 THK 1 11 24208 WIRE ROPE .44 6X25 IWRC-XIP 120FT 1
2 16000 PLATE 10620 SNATCH BLOCK 2 12 11938 SWITCH LIMIT A2B FURNAS 3SE3170 1
3 13394 SPACER 9620 SNATCH BLOCK 3 13 12177 CAP SCR #10-24 X 1.50 SHGR5 4
4 C1030 CAP SCR 0.75-10X5.00 HHGR8 3 14 D1711 CAP SCR #10-24X0.50 BTNHD SS 1
5 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 3 15 C4956 NUT #10-24 HH NYLOC SS 1
6 0538 NUT 0.75 HHGR8 NYLOC 3 16 19994 WEIGHT 3315 ATB 1
7 13399 PIN TEAR DROP 1.00X3.81 1 17 0530 CAP SCR 0.38-16X2.75 HHGR5 1
8 0343 WASHER 0.31 FLAT 1 18 0347 NUT 0.38-16 HH NYLOC 1
9 0420 CAP SCR 0.31-18X0.75 HHGR5 1 19 18454 Chain 0.105 X 19.00 1
10 13436 PIN .38X4.00 QUICK RELEASE 1 20 3863 HOOK 5 TON 1

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CONTROL KIT – 4 Function
P/N 18932
inner
E−stopE−stop
ext winch
rot

15
CONTROL KIT – 7 Function
P/N 10701
Rotboom
Opt Opt
E−stop
Ext
Sta rt/
Winch
Stop
Eng

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HYDRAULIC KIT

17
INSTALLATION KIT

18
DECAL KIT
P/N 24211

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STABILITY PROCEDURE
Definition of STABILITY for the Stellar Telescopic Crane Products:
A truck is stable until the load cannot be lifted off the ground with the winch,
without tipping over the truck.
Every Stellar crane installed must be tested for stability to determine the actual load
capacity of the final truck package. The actual test data must be recorded and
supplied with the truck at the time of in-service and should be kept with the truck at
all times. The following procedure will test the truck package for stability and will
provide a stability capacity chart. The load limit information shown on the stability
capacity chart is formulated on 85% of tipping.
Set Up
-Locate the truck on a test course in position for loading and engage travel brakes.
-Set outriggers so that they make contact with firm, level footings.
-Operate the crane under partial load to assure operator proficiency and proper
machine function.
Test Data for 10628 Crane
-Maximum Horizontal Reach – 339 inches (center of rotation to boom tip)
- Stability Test Weight – 2270#
Test Procedure
-Rotate the crane into zone 1 position.
-With the crane fully retracted and the boom horizontal, winch the test weight off
the ground. Note: keep the weight within six inches of the ground at all times.
-Extend the boom outward until full extension has been reached or until the truck
becomes unstable (again, use the winch to keep the weight within six inches of the
ground).
-If the boom goes full extension without becoming unstable, the crane is termed
stable for this zone and 100% can be written in the zone 1 data box.
-If the truck becomes unstable prior to going full extension - retract the boom until
the truck becomes stable and measure the horizontal reach in this position (center
of rotation to boom tip). This is the stable horizontal reach for this zone. Use the
following formula to determine the percentage of rated capacity.
Stable horizontal reach divided by Maximum horizontal reach multiplied by 100
equals the percentage of rated capacity for this zone. Record this number in the
data box for zone 1. This is the revised capacity due to stability for this zone.
-Repeat this procedure for each zone until the worksheet is completed.
-This is the revised CAPACITY based on STABILITY of this package.

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STABILITY CHART
STABILITY CAPACITY CHART