stellar labs 4421 User manual

Model 4421
Telescopic Crane
Owner’s Manual
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com
Subject to Change without Notication.
© 2018 Stellar Industries, Inc.
Rev 1
PN 89644
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com

Page ii | Stellar®4421 Telescopic Crane Owner’s Manual
Date of Revsion Section Revised Description of Revision
Model 4421 Manual Revisions
MODELNO.SERIAL NO.
DATE
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PNC5942
®
PATENTINFORMATION
http://www.stellarindustries.com/ip
MODEL NO.SERIAL NO.
DATE
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PN C5942
®
PATENT INFORMATION
http://www.stellarindustries.com/ip
Serial Tag
Location

Stellar®4421 Telescopic Crane Owner’s Manual | Page iii
Table of Contents
Introduction .............................................................................................................................. iv
Chapter 1 - Specications........................................................................................................... 1
Model 4421 Specications ....................................................................................................... 1
Capacity Chart - Decal PN 70301 .......................................................................................... 2
Dimensional Drawing 1 ............................................................................................................ 3
Dimensional Drawing 2 ............................................................................................................ 4
Chapter 2 - Installation ................................................................................................................ 5
General Installation ..................................................................................................................5
Installer Notice ........................................................................................................................ 5
Torque Data Chart ................................................................................................................. 6
Installation Overview .............................................................................................................7
Control Kit (12V CDT Non-Boost) - PN 69982 .......................................................................... 8
Control Kit (Cradle CDT Non-Boost) - PN 69984 ....................................................................9
Control Kit (V2 Cradle 12V) - PN 70022 ................................................................................ 10
Control Kit (V2 Cradle) - PN 70023 ........................................................................................ 11
Wiring Diagram (Electrical Version) ......................................................................................12
Hydraulic Kit (V2 12V CDT) - PN 70005 .................................................................................. 13
Hydraulic Kit (V2 CDT) - PN 70006 .........................................................................................14
Hydraulic Kit (V2) - PN 70018 ................................................................................................. 15
Hydraulic Kit (V2 12V) - PN 70019 .......................................................................................... 16
Valve Bank - PN 50591 ...........................................................................................................17
Valve Bank - PN 72666 ...........................................................................................................18
Hydraulic Installation .............................................................................................................. 19
Hydraulic System .....................................................................................................................20
Face Seal/O-Ring Size Chart ................................................................................................. 21
Stability Procedure ................................................................................................................. 22
Crane Load Level Indicator .................................................................................................. 23
Decal Placement - PN 70300 ................................................................................................24
Chapter 3 - Assembly Drawings ............................................................................................... 25
Base Assembly - PN 19998 .....................................................................................................25
Gear Bearing - PN 16653 ........................................................................................................ 26
Mast Assembly (CDT Version) - PN 69394 ............................................................................. 27
Mast Assembly (Non-CDT Version) - PN 70063 .................................................................... 28
Power Unit Assembly (Electric Version Only) - PN 57939 .................................................... 29
Main Boom Assembly (CDT Version) - PN 69392 .................................................................30
Main Boom Assembly (Non-CDT Version) - PN 70026 ......................................................... 31
Extension Boom Assembly - PN 69399 .................................................................................. 32
Extension Boom Assembly (1 Hyd/1 Manual) - PN 69892 ................................................... 33
Main Cylinder Assembly - PN 70027 ...................................................................................... 34
Extension Cylinder Assembly - PN 69477 .............................................................................. 35
Extension Cylinder Assembly (1 Hyd/1 Manual) - PN 69431 ............................................... 36
Cable & Hook Assembly - PN 57597 ..................................................................................... 37
5-Function Radio Transmitter Assembly - PN 67894 ............................................................. 38
Chapter 4 - Replacement Parts ................................................................................................ 39

Page iv | Stellar®4421 Telescopic Crane Owner’s Manual
Introduction
A copy of this manual is provided with every crane and can be found in the hard plastic
manual case that is installed on the chassis. A copy of this manual shall remain with the
crane at all times.
Throughout the manual, three signal words will be used to bring attention to important
items:
A NOTICE signal word indicates a practice not related to physical injury.
A WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A DANGER signal word indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Information contained within this manual does not cover operation, maintenance, or
troubleshooting. Please refer to the General Light Duty Crane Manual for details on these
items.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any
time, any or all of the items, components, and parts deemed necessary for product
improvement or commercial/production purposes. This right is kept with no requirement or
obligation for immediate mandatory updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any
part of this manual is unclear or incorrect, please contact the Stellar Customer Service
Department by phone at 800-321-3741 or email at [email protected].
WARNING
NOTICE
DANGER
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]

Stellar®4421 Telescopic Crane Owner’s Manual | Page 1
Model 4421 Crane
Specifications Sheet
Page: 1 of
4
Crane
Rating*:
16,000
ft-lb (2.23 TM)
Standard Boom Length:
11'0" (3.35 m) from CL of Crane
Boom
Extension:
Hydraulic 60" (152.4 cm)
Manual 60" (152.4 cm) / Optional Hyd.
Maximum Horizontal Reach:
21' 0" (6.40 m) from CL of Crane
Maximum
Vertical Lift:
22’ 7” (6.89 m) from Crane Base
Stowed Height (Crane
Only):
31.2” (79.2 cm)
Required Mounting Space:
18” x 15”(45.7 x 38.1 cm)
Approximate Crane Weight:
Controls:
Radio control standard for all functions.
Wire Rope:
5/16" (0.79 cm) 6X19 IWRC-DGXIP X 90' (27.73 m)
Boom Elevation:
-10º
to +80º
Line Pull Speed:
25
ft/min (7.62 m/min)
Max. Single Part Line:
2,000 lbs (905 kg)
Max. Double Part
Line:
4,000 lbs (1,810 kg)
Rotation (Worm Gear):
370º Power
Lifting Capacity**:
4,000 lbs @ 4’ (1810 kg @ 1.22 m)
760
lbs @ 21’ (345 kg @ 6.40 m)
Power Supply:
2H: 1090 lbs (494 kg)
1H1M: 995 lbs (451 kg)
4421 (Electric)
2H: 990 lbs (449 kg)
1H1M: 905 lbs (411 kg)
4421 (Hydraulic)
1st
Stage:
2nd Stage:
12V Power Unit:
2 gpm @ 2,600 psi
(7.6 lpm @ 179 bar)
PTO
& Pump:
3
gpm @ 2,600 psi
(11.4 lpm @ 179 bar)
Winch
Specifications
*Subject to change without notifcation.
**Subject to change without notification.
Chapter 1 - Specications
Model 4421 Specications

Page 2 | Stellar®4421 Telescopic Crane Owner’s Manual
Model 4421 Crane
Specifications Sheet
Page: 2 of 4
Crane Rating*:
Standard Boom Length:
Boom Extension:
Maximum Horizontal Reach:
Maximum Vertical Lift:
Stowed Height (Crane Only):
Required Mounting Space:
Approximate Crane Weight:
Controls:
Wire Rope:
Boom Elevation:
Line Pull Speed:
Max. Single Part Line:
Max. Double Part Line:
Rotation (Worm Gear):
Lifting Capacity**:
Power Supply:
1st Stage:
2nd Stage:
Winch Specifications
Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
Maximum 1 - part line capacity is
2000 lbs (905 kg). For greater loads,
use 2 - part line.
PN 70301 - Rev A
4080 kgs
9000#
4000 lbs
1815 kg
1505 lbs
680 kg
1675 lbs
760 kg
2055 lbs
930 kg
2905 lbs
1315 kg
4000 lbs
1815 kg
2000 lbs
910 kg
1410 lbs
640 kg
1150 lbs
520 kg
1035 lbs
470 kg
785 lbs
355 kg
875 lbs
395 kg
1075 lbs
485 kg
1520 lbs
690 kg
4000 lbs
1815 kg
1450 lbs
655 kg 1000 lbs 455 kg 760 lbs
345 kg
-10º
80º
0º
15º
30º
45º
60º
0’
1’
4’
6’
8’
10’
12’
14’
16’
18’
20’
22’
24’
2’ 4’ 6’ 8’ 10’ 12’ 14’ 15’ 16’ 18’ 20’ 22’
0’
11’
3.35m
16’
4.88m
21’
6.40m
1475 lbs
670 kg
5.5 m 4.3 m2.4 m1.8 m1.2 m0.6 m 770 lbs
350 kg
7.3 m
6.7 m
6.1 m
5.5 m
4.9 m
4.3 m
4.3 m
3.7 m
3.7 m
3.1 m
3.1 m
2.4 m
1.8 m
1.2 m
1015 lbs
460 kg
Capacity Chart - Decal PN 70301

Stellar®4421 Telescopic Crane Owner’s Manual | Page 3
Model 4421 Crane
Specifications Sheet
Page: 3 of 4
Crane Rating*:
Standard Boom Length:
Boom Extension:
Maximum Horizontal Reach:
Maximum Vertical Lift:
Stowed Height (Crane Only):
Required Mounting Space:
Approximate Crane Weight:
Controls:
Wire Rope:
Boom Elevation:
Line Pull Speed:
Max. Single Part Line:
Max. Double Part Line:
Rotation (Worm Gear):
Lifting Capacity**:
Power Supply:
1st Stage:
2nd Stage:
Winch Specifications
12'9"
3.89m
17'8"
5.38m
22'7"
6.88m
10'8"
3.25m
15'8"
4.78m
20'8"
6.30m
2'9"
0.84m
3'7"
1.09m
4'6"
1.37m
11in
0.27m
1'7"
0.48m
Dimensional Drawing 1

Page 4 | Stellar®4421 Telescopic Crane Owner’s Manual
Model 4421 Crane
Specifications Sheet
Page: 4 of 4
Crane Rating*:
Standard Boom Length:
Boom Extension:
Maximum Horizontal Reach:
Maximum Vertical Lift:
Stowed Height (Crane Only):
Required Mounting Space:
Approximate Crane Weight:
Controls:
Wire Rope:
Boom Elevation:
Line Pull Speed:
Max. Single Part Line:
Max. Double Part Line:
Rotation (Worm Gear):
Lifting Capacity**:
Power Supply:
1st Stage:
2nd Stage:
Winch Specifications
127.86in
3.25m
33.50in
0.85m
15.81in
0.40m
47.20in
1.20m
12V
34.63in
0.88m
HYD
CG
31.15in
0.79m
144.60in
3.67m
10.60in
0.27m
23.29in
0.59m
12V
16.50in
0.42m
HYD
Dimensional Drawing 2

Stellar®4421 Telescopic Crane Owner’s Manual | Page 5
Installer Notice
According to Federal Law (49 cfr part 571), each nal-stage manufacturer shall complete
the vehicle in such a manner that it conforms to the standards in effect on the date of
manufacture of the incomplete vehicle, the date of nal completion, or a date between
those two dates. This requirement shall, however, be superseded by any conicting
provisions of a standard that applies by its terms to vehicles manufactured in two or more
stages.
Therefore, the installer of Stellar®Cranes and Bodies is considered one of the manufacturers
of the vehicle. As such a manufacturer, the installer is responsible for compliance with all
applicable federal and state regulations. They are required to certify that the vehicle is in
compliance with the Federal Motor Vehicle Safety Standards and other regulations issued
under the National Trafc and Motor Vehicle Safety Act.
Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-
999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full
text of Code of Federal Regulations.
Chapter 2 - Installation
General Installation
This chapter is designed to serve as a general guide for the installation of a Stellar®4421
Crane on a Stellar® Service Body. Each installation is considered unique so certain portions
of this chapter may or may not apply to your direct application. If a question should arise
during the installation process, please contact Stellar® Customer Service at [phone].
This crane is designed for use with a Stellar®Service Body installed on a vehicle that meets
the minimum chassis requirements of the crane. It is the installer’s responsibility to assure
that the crane is mounted on a platform that will support the maximum crane rating of this
crane.
Do not install this crane on a body not capable of handling the loads
imposed on it. Failure to do so may result in serious injury or death.
When installing welder units to the service bodies, it is highly
recommended that a surge protector is installed on the chassis batteries to protect the
crane radio receiver, wiring and other electronic devices from an unexpected electrical
spike or surge. Failure to do so could result in extensive damage to the service body and
crane electrical circuit.
WARNING
NOTICE

Page 6 | Stellar®4421 Telescopic Crane Owner’s Manual
When using the torque data in the
chart, the following rules should be
observed:
• Bolt manufacturer’s particular
specications should be consulted
when provided.
• Flat washers of equal strength
must be used.
• All torque measurements are
given in foot-pounds. To convert
to inch-pounds, multiply by 12.
• Torque values specied are for
bolts with residual oils or no special
lubricants applied. If special
lubricants of high stress ability,
such as Never-Seez compound
graphite and oil, molybdenum
disulphite, colloidal copper or white lead are applied, multiply the torque values in the
charts by the factor .90. The use of Loctite does not affect the torque values listed above.
• Torque values for socket-head capscrews are the same as for Grade 8 capscrews.
• Do not use these values if a different torque value or tightening procedure is given for
a specic application. Torque values listed are for general use only. Check tightness of
fasteners periodically.
• Sheer bolts are designed to fail under predetermined loads. Always replace shear bolts
with identical grade.
• Fasteners should be replaced with the same or higher grade. If higher grade fasteners
are used, these should only be tightened to the strength of the original.
• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the
dry torque values shown in the chart below, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated”
means coated with a lubricant such as engine oil, or fasteners with phosphate and oil
coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts
to approximately 80% of dry bolts.
Size Bolt DIA Plain Plated Plain Plated Plated
(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)
5/16-18 0.3125 17 13 25 18 22
3/8-16 0.3750 31 23 44 33 39
7/16-14 0.4375 49 37 70 52 63
1/2-13 0.5000 75 57 105 80 96
9/16-12 0.5625 110 82 155 115 139
5/8-11 0.6250 150 115 220 160 192
3/4-10 0.7500 265 200 375 280 340
7/8-9 0.8750 395 295 605 455 549
1-8 1.000 590 445 910 680 823
1 1/8-7 1.1250 795 595 1290 965 1167
1 1/4-7 1.2500 1120 840 1815 1360 1646
1 3/8-6 1.3750 1470 1100 2380 1780 2158
1 1/2-6 1.500 1950 1460 3160 2370 2865
GRADE 5 GRADE 8 GRADE 9
Torque Data Chart

Stellar®4421 Telescopic Crane Owner’s Manual | Page 7
1. Determine that the mounting location for the 4421 is at least 18” x 15” (45.7 x 38.1 cm).
2. Use the detail below to drill .938” diameter holes into the mounting plate. Run tap on the
threads of the base to be sure they are clean.
3. Use a crane or lifting device capable of lifting the weight of the Stellar® Crane. The 4421
weighs approximately 1,025 lbs (465 kg) to 1,155 lbs (524 kg) - See specs page for your
specic model. Note: Cranes are shipped with rotation positioned at 180 degrees from
normal stowed travel position (See photo above). This will allow for easy installation of
the crane and permanent connection of all hydraulic and electrical components prior
to repositioning into the crane saddle.
4. Connect straps or chain from the lifting device to the lifting rings on the 4421.
5. Use four (4) 7⁄8 x 2 1⁄4 #8 bolts and four (4) #8 at washers.
6. Install a washer on each bolt.
7. Apply Loctite Thread locker #277 to the bolts.
8. Using the lifting device, lower the 4421 just above the crane compartment and start the
bolts. Have someone assist in leveling the crane. Note: the rotation motor should be to
the door side of crane compartment and the boom should be extended back over the
rear bumper.
9. Secure the crane using the mounting hardware provided. Note: longer or shorter cap
screws may be required – recommended thread engagement into crane base is 1.00” –
use grade 8, zinc plated cap screws only.
10. Torque the cap screws to 454 ft-lbs.
11. Remove supporting crane.
12. Hook-up hydraulics and electrical using the schematics provided in this chapter.
Installation Overview
1
2
CAP SCR 0.88-9x2.25 HHGR8
WASHER 0.88 SAE GR8
Hole Mounting Detail
5.00
7.37
14.75
Ø5.00
FRONT
10.00
Ø0.938
MOTOR
4 Places

Page 8 | Stellar®4421 Telescopic Crane Owner’s Manual
ITEM PART No. DESCRIPTION QTY
RECEIVER - RADIO (PART OF 1) RADIO CONTROLLER ASSEMBLY TRANSMITTER - RADIO (PART OF 1)
02 61067 01 69986 04 03
57941 84200
REF
1
REF
1
PD1
PD2
ROT
ROT
PROPORTIONAL
CW CCW
VALVE
MAIN
DOWN
EXTENSION
RETRACT
MAIN
UP
EXTENSION
EXTEND
WINCH
DOWN
WINCH
UP
AB
MAIN CYL MANIFOLD
PD1
PD2
BASE END
ROD END
B
AB
AB
AB
AB
A
ABABABAB
INCLINOMETER
4
2
A2B
SWITCH
CORD REEL
FB
D
ECA
05 06 07 08
09 84201
53493 35105 72602 28485T
RANSDUCER PRESSURE 5000 PSI
CORD REEL ASM 15/20/21 FT CRANE SWITCH LIMIT E1161-B9111-6C INCLINOMETER 60 DEG PENNY AND GILE
S
12VSULPTDCPUKCABELBAC
REF
REF REF
2REF
8
6
7
5
3
DOCKING STATIO
N
#1 / BLK SUPPLY (-)
#2 / RED SUPPLY (+) 12V/24
V
#3 / GRN ALARM DISABLE GND INPUT
WHT OPTION OUTPUT (+12/24V, 1 AMP MAX
)
TRANSMITTER
11
RECEIVER
10 75104
BATTERY RECHARGEABLE (PART OF 1)
REF
11 75105
DOCKING STATION RADIO TRANSMITTER
1
VALVE BANK
CPRSR ON/OFF
SPD CTRL ON/OFF
FUSE HOLDER FUSE 200 AMP
HEAT SHRINK 0.50 BLK
WIRE HARNESS 5521 12V
PUSH BUTTON
SIGNAL
OVERRIDE
NOTE: 1)HEAT SHRINK TO BE CUT TO 3" PIECES 2)FOR SHIP OUT CABLE, CONNECTORS AND HEAT SHRINK FOR BATTERY END TO BE SHIPPED LOOSE.
30"
BLK
10
BLK
RED
10 10
11 05 SOLENOID
11
RED
30"
9
SIGNAL
GROUND
OVERRIDE
08
12V POWER UNIT
PT
10 05
06
07
BATTERY
-
+
CABLE #2 2 WIRE
TERML #1X.38 COPPER LUG
SWITCH LIMIT E1161-B9111-6C
WIRE HARNESS BATTERY CABLE 20
"
HEAT SHRINK 0.50 RED
ADAPTER REV. POL. TNC M -STANDARD TNC
12 13 14
ENG START
ENG STOP
+ POWER
- GROUND
CTRL OUTPUT
15 16 17
ITEM PART No. DESCRIPTION QTY
19 18 20
PN 69982
Control Kit (12V CDT Non-Boost) - PN 69982

Stellar®4421 Telescopic Crane Owner’s Manual | Page 9
ITEM PART No. DESCRIPTION QTY
RECEIVER - RADIO (PART OF 1) RADIO CONTROLLER ASSEMBLY WIRE HARNESS 12621/12628 LM
I
TRANSMITTER - RADIO (PART OF 1)
02 61067 01 69986 04 03
46307 84200
REF
1
REF
1
PD1
PD2
ROT
ROT
PROPORTIONAL
CW CCW
VALVE
MAIN
DOWN
EXTENSION
RETRACT
MAIN
UP
EXTENSION
EXTEND
WINCH
DOWN
WINCH
UP
AB
MAIN CYL MANIFOLD
PD1
PD2
BASE END
ROD END
B
AB
AB
AB
AB
A
ABABABAB
INCLINOMETER
4
2
A2B
SWITCH
CORD REEL
FB
D
ECA
POWER
PWR UNIT SIGNAL
GROUND
ENG START
ENG STOP
CPRSR ON/OFF
SPEED CTRL
PWR ON DEMAND MODE
SPEED CTRL
ON / OFF MODE
05 06 07 08
09 84201
53493 35105 72602 28485
TRANSDUCER PRESSURE 5000 PSI CORD REEL ASM 15/20/21 FT CRANE SWITCH LIMIT E1161-B9111-6C INCLINOMETER 60 DEG PENNY AND GILE
S
12VSULPTDCPUKCABELBAC
REF
REF REF
2REF
8
6
7
5
3
DOCKING STATION
#1 / BLK SUPPLY (-)
#2 / RED SUPPLY (+) 12V/24
V
#3 / GRN ALARM DISABLE GND INPU
T
WHT OPTION OUTPUT (+12/24V, 1 AMP MAX)
TRANSMITTER
11
RECEIVER
10 75104
BATTERY RECHARGEABLE (PART OF 1)
REF
11 75105
DOCKING STATION RADIO TRANSMITTER
1
VALVE BANK
ADAPTER REV. POL. TNC M -STANDARD TNC FM
PN 69984
Control Kit (Cradle CDT Non-Boost) - PN 69984

Page 10 | Stellar®4421 Telescopic Crane Owner’s Manual
FB
D
ECA
RECEIVER - RADIO (PART OF 1)
RADIO CONTROLLER ASSEMBLY WIRE HARNESS 4421/3315 V2 12V
TRANSMITTER - RADIO (PART OF 1)
AB
+ POWER
CTRL OUTPUT
- GROUND
ENG START
ENG STOP
B
AB
AB
AB
A
ABABABAB
4
30"
BLK
10
BLKRED
10 10
11 05
SOLENOID
11
RED
30"
9
SIGNAL
GROUND
OVERRIDE
08
12V POWER UNIT
PT
10 05
PUSH BUTTON
06
07
SIGNAL
OVERRIDE
CABLE #2 2 WIRE
TERML #1X.38 COPPER LUG HEAT SHRINK 0.50 RED
NOTE:
1. HEAT SHRINK TO BE CUT TO 3" PIECES
2. FOR SHIP OUT CABLE, CONNECTORS AND HEAT SHRINK FOR
BATTERY END TO BE SHIPPED LOOSE.
A2B
SWITCH
2
(TRANSMITTER)
RADIO
CONTROL
3
C
BA
WINCH
UP
EXT
OUT
ROT
CCW
INNER
UP
WINCH
DOWN
EXT
IN
ROT
CW
INNER
DOWN
PRESSURE SWITCH
WIRE HARNESS BATTERY CABLE 20" FUSE HOLDER
FUSE 200 AMP HEAT SHRINK 0.50 BLK
BATTERY
+
RECEIVER
SWITCH PRES OVERLD CF-11C-2300R/WD
CORD REEL ASM 15/20/21 FT CRANE
SWITCH LIMIT E1161-B9111-6C
CABLE BACKUP HETRONIC G2 RADIO
13
14
12
CORD REEL
PN 70022
Control Kit (V2 Cradle 12V) - PN 70022

Stellar®4421 Telescopic Crane Owner’s Manual | Page 11
FB
D
ECA
RECEIVER - RADIO (PART OF 1)
RADIO CONTROLLER ASSEMBLY
WIRE HARNESS 12621/12628 TRANSMITTER - RADIO (PART OF 1)
AB
POWER
E-STOP
GROUND
ENG START
ENG STOP
CPRSR ON/OFF
SPD CTRL ON/OFF
B
AB
AB
AB
AB
A
ABABABAB
CABLE #2 2 WIRE TERML #1X.38 COPPER LUG HEAT SHRINK 0.50 RED
NOTE: 1)HEAT SHRINK TO BE CUT TO 3" PIECES
2)FOR SHIP OUT CABLE, CONNECTORS AND
HEAT SHRINK FOR BATTERY END TO BE
SHIPPED LOOSE.
A2B
SWITCH
(TRANSMITTER)
RADIO
CONTROL
C
BA
WINCH
UP
EXT
OUT
ROT
CCW
INNER
UP
WINCH
DOWN
EXT
IN
ROT
CW
INNER
DOWN
PRESSURE SWITCH
NOT USED
WIRE HARNESS BATTERY CABLE 20" FUSE HOLDER
FUSE 200 AMP
HEAT SHRINK 0.50 BLK
CABLE BACKUP HETRONIC G2 RADIO
SWITCH LIMIT E1161-B9111-6C
CORD REEL ASM 15/20/21 FT CRANE
SWITCH PRES OVERLD CF-11C-2300R/WD
13
14
CORD REEL
RECEIVER
12
4
3
2
PN 70023
Control Kit (V2 Cradle) - PN 70023

Page 12 | Stellar®4421 Telescopic Crane Owner’s Manual
+
-
FUSE 200 AMP
(STELLAR SUPPLIED)
UNDERHOOD
TRUCK BATTERY
MASTER
200 AMP
AUX BATTERY
-+
CRANE
COMPARTMENT
CAB OR CRANE
10 AMP
POWER
SWITCH
NOTE:
MINIMUM WIRE
SIZE - 2 GA
LOCATE AUX BATTERY AS
CLOSE TO CRANE AS POSSIBLE
SWITCH
(NOT SUPPLIED)
POWER SOURCE FOR
RADIO REMOTE
FUSE 200 AMP
(STELLAR SUPPLIED)
OPTION WIRES
POWER
GROUND
CRANE
HARNESS POWER
UNIT
SOLENOID
-
+
RELAY
Operating the crane without
the truck engine running could allow the truck
battery to be discharged below levels required
for starter cranking power.
SAFETY BRAKE
87A
30
86 85
87
NOTICE
Wiring Diagram (Electrical Version)

Stellar®4421 Telescopic Crane Owner’s Manual | Page 13
NOTE: USE 12" OF HOSE PROTECTOR
P/N 4043 OVER THE 2 WINCH HOSES
NOTE: USE 32" OF HOSE PROTECTOR
P/N 4043 OVER THE ROTATION HOSES
PN 70005
Hydraulic Kit (V2 12V CDT) - PN 70005

Page 14 | Stellar®4421 Telescopic Crane Owner’s Manual
NOTE: USE 12" OF HOSE PROTECTOR
P/N 4043 OVER THE 2 WINCH HOSES
NOTE: USE 32" OF HOSE PROTECTOR
P/N 4043 OVER THE ROTATION HOSES
PN 70006
Hydraulic Kit (V2 CDT) - PN 70006

Stellar®4421 Telescopic Crane Owner’s Manual | Page 15
NOTE: USE 12" OF HOSE PROTECTOR
P/N 4043 OVER THE 2 WINCH HOSES
NOTE: USE 32" OF HOSE PROTECTOR
P/N 4043 OVER THE ROTATION HOSES
PN 70018
Hydraulic Kit (V2) - PN 70018

Page 16 | Stellar®4421 Telescopic Crane Owner’s Manual
NOTE: USE 12" OF HOSE PROTECTOR
P/N 4043 OVER THE 2 WINCH HOSES
NOTE: USE 32" OF HOSE PROTECTOR
P/N 4043 OVER THE ROTATION HOSES
PN 70019
Hydraulic Kit (V2 12V) - PN 70019