stellar labs EC Series Configuration guide

Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com Rev 1
PN 89044
Subject to Change without Notification.
© 2018Stellar Industries, Inc.
Safety • Operation • Maintenance
General Manual
Container Carrier
Model ECCR
Model CCR
Model CC

Page ii | Stellar®Container Carrier General Manual
Stellar®Container Carrier Manual Revisions
Date of Revsion Section Revised Description of Revision
MODELNO.SERIALNO.
DATE
MADEINTHE U.S.A. BY STELLAR INDUSTRIES, INC.
PNC5942
®
PATENTINFORMATION
http://www.stellarindustries.com/ip
MODEL NO.SERIAL NO.
DATE
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PN C5942
®
PATENT INFORMATION
http://www.stellarindustries.com/ip
Serial Tag
Location
Operating, maintaining, and servicing a Stellar product may expose you
to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates,
and lead. These chemicals are known to the State of California to cause cancer and birth
defects (or other reproductive harm). To keep your exposure to a minimum, be sure to
avoid breathing exhaust and service your Stellar product in a well-ventilated area while
wearing gloves or washing your hands frequently. For more information, go to
www.P65Warnings.ca.gov/passenger-vehicle.
WARNING

Stellar®Container Carrier General Manual | Page iii
Table of Contents
Introduction.........................................................................................................iv
Chapter 1 - Operation .................................................................................. 5
General Operation..............................................................................................5
Operator Requirements......................................................................................5
Pre-Operation Inspection ...................................................................................6
Job Site Setup ......................................................................................................6
Container Carrier Controls .................................................................................7
Lifting a Front Load Container ...........................................................................8
Placing a Front Load Container ......................................................................12
Lifting a Rear Load Container..........................................................................15
Placing a Rear Load Container.......................................................................20
Lifting a Large Rear Load Container...............................................................23
Operation of Rotator ........................................................................................29
Chapter 2 - Maintenance........................................................................... 31
Basic Container Carrier Inspection Schedule ................................................31
General Maintenance Guidelines ..................................................................32
Hydraulic Oil/Filter Maintenance.....................................................................32
PTO and Pump Maintenance..........................................................................33
Model CC and CCR Grease Locations ..........................................................33
Model ECCR Grease Locations .......................................................................34
CCR & ECCR Gear Bearing Grease...............................................................35
Choice Lubricants for DX Bearings ..................................................................36

Page iv | Stellar®Container Carrier General Manual
Introduction
A copy of this manual is provided with every crane and can be found in the hard plastic
manual case that is installed on the chassis. A copy of this manual shall remain with the
crane at all times.
Throughout the manual, three signal words will be used to bring attention to important
items:
A NOTICE signal word indicates a practice not related to physical injury.
A WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A DANGER signal word indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Information contained within this manual does not cover specifications, installation, or
contain assembly drawings. Please refer to your model specific Owner’s Manual for details
on these items.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any
time, any or all of the items, components, and parts deemed necessary for product
improvement or commercial/production purposes. This right is kept with no requirement or
obligation for immediate mandatory updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any
part of this manual is unclear or incorrect, please contact the Stellar Customer Service
Department by phone at 800-321-3741 or email at [email protected].
WARNING
NOTICE
DANGER
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]

Stellar®Container Carrier General Manual | Page 5
Chapter 1 - Operation
Operation is limited to the following people:
A. Qualified individual.
B. Trainees under direct supervision of the qualified individual.
C. Test or maintenance individual.
D. Container Carrier Inspector.
Qualified individuals must:
A. Demonstrate the ability to understand all decals, the owner’s manual, and any other
information required for safe operation of the container carrier.
B. Be able to demonstrate the ability to safely control the container carrier.
C. Know all safety regulations.
D. Be responsible for maintenance requirements.
E. Understand and be fully capable of implementing all emergency procedures.
F. Understand all operating procedures as outlined by this manual.
Operator Requirements
It is the responsibility of the owner to instruct the operator in the safe operation of the
equipment and to provide the operator with properly maintained equipment.
Stellar®Container Carrier operators must conform to the qualifications
specified in this manual. Trainees or untrained persons shall be under the direct supervision
of qualified persons.
Operators shall consult with the owner of the equipment regarding current safety
regulations and required personal protective equipment.
Operators should never operate the container carrier while under the adverse influence of
alcohol, drugs, or medication.
Please take note that Stellar Industries, Inc. is not liable for accidents incurred by the
container carrier because of non-fulfillment from the operator’s side of current rules, laws,
and regulations.
WARNING
General Operation
Safety should be the number one thought on every operator’s mind. Three factors should
exist for safe operation: a qualified operator, well-maintained equipment, and the proper
use of this equipment.
This chapter contains information regarding the safety and operation of Stellar®
manufactured Container Carriers and should be read and understood completely by
everyone working with or near the container carrier before putting the unit into operation.
Failure to follow operating, maintenance, or safety instructions can result
in death or serious injury.
WARNING

Page 6 | Stellar®Container Carrier General Manual
Before operating the equipment, make sure all regular maintenance has been performed.
Each day, inspect the container carrier for all of the following:
• Hydraulic reservoir oil level.
• Hydraulic hoses and tubing for evidence of damage such as blistering, crushing, or abrasion.
• All safety covers for proper installation.
• Equipment for missing, illegible, or defaced operating decals and safety signs.
• Structural weldments for bends, cracks, or breaks.
• All pins and keepers for proper installation.
• Presence of this owner’s manual.
• All pins, bushings, shafts, and gears for wear, cracks, or distortion to include all pivot points,
and bushings.
• Fork stop pins are securely in place.
• Trunion bar stops are free to move and work properly.
• Replace/repair as necessary prior to operation.
Pre-Operation Inspection
Thoroughly plan the lift by understanding the work site area and your loads before
positioning the vehicle. Consider the following:
• Know the weight of your load to avoid overloading the equipment.
• Only use the container carrier to lift Stellar approved containers.
• Do not overload the container carrier. Never exceed manufacturer’s
load ratings. These ratings are based on the machine’s hydraulic, mechanical, and
structural design rather than stability. Know the container carrier components and
their capabilities and limitations. Overloading the container carrier may result in serious
damage of self, others, equipment or the surroundings.
• Do not allow unauthorized personnel or equipment to enter within 10
feet of container carrier operating area. The vehicle should be positioned in an area
free from bystanders and overhead obstructions. Use a signal person if necessary.
• Always maintain safe clearance from high voltage power lines. Death
or serious injury will result from inadequate clearance if container carrier, load, or vehicle
becomes electrically charged.
• Make certain that the vehicle is parked on stable, flat ground as close to the job as
possible. The surface under the service truck must be able to support the weight of the
machine and its load. Take care when operating in areas supported by vehicle tires,
because of the cushioning effect of springs and tires.
• Do not operate the container carrier during electrical storms.
• In dusty work areas, every effort must be taken to keep dust and sand out of the moving
parts of the machinery.
• In high humidity work areas, keep parts as dry as possible and well lubricated.
Job Site Setup
WARNING
WARNING
WARNING
DANGER

Stellar®Container Carrier General Manual | Page 7
Container Carrier Controls
CONTROLLER ASSEMBLY
LIFT EXTENDTILT ROTATE
HOIST UP
PN57228
LIFT EXTEND TILTROTATE
HOIST UP
PN 57228
LIFT TILTROTATE
HOIST UP
PN 57229
LIFT TILT
HOIST UP
PN 57230
ECCRCCRCC
Be familiar with the sequence and operation of the container carrier controls.
Each individual container carrier function should have control function decals. Replace
them immediately if they are missing or illegible.
Keep hands, feet and control levers free from mud, grease and oil.
Be familiar with the control levers and how they operate before attempting to operate the
container carrier.
Move the control lever slow and smooth for steady oil flow. Avoid jerky or sudden
movement of the controls.
Be constantly aware of the container carrier position when operating the controls.
In extreme cold, operate the controls slowly to allow for viscosity changes.

Page 8 | Stellar®Container Carrier General Manual
Fully Extend
Inner Lift Frame
ECCR Model Only
Lower
Forks
Tilt Fork Frame
Forward
Raise Lift
Frame
Lifting a Front Load Container
Step 1
Step 2
1. If the forks are in the stored position, engage the PTO and raise the lift frame high enough
to clear the truck frame. Tilt the fork frame forward to allow easy manual rotation to the
down position. Lock the forks into place with the fork stop pins.
Be sure that the area in which the container carrier is to be operated is
clear of personnel and obstacles overhead and on the ground.
2. Fully extend the inner lift frame (ECCR Model Only).
PTO ON
WARNING

Stellar®Container Carrier General Manual | Page 9
Back to
Container
Align Forks with
Container Pockets
Step 4
Step 3
Lifting a Front Load Container
3. Align the forks with the container pockets by lowering the lift frame and tilting the fork
frame.
Do not push on fixed objects.
4. Slowly back the truck up to the container. Continue backing until the forks extend
through the pockets and the container contacts the bumpers on the fork frame.
Do not use the container carrier to move personnel.
WARNING
NOTICE

Page 10 | Stellar®Container Carrier General Manual
Fully Retract
Inner Lift Frame
Tilt Fork Frame
ECCR Model Only
Tilt Fork Frame
Raise Lift
Frame
Lifting a Front Load Container
Step 5
Step 6
5. Raise the lift frame and tilt the forks up high enough to clear the truck frame.
6. Fully retract the inner lift frame (ECCR Model Only). Tilt the fork frame all the way up so
that full contact is made with the rest pads.

Stellar®Container Carrier General Manual | Page 11
Lower Lift
Frame
Step 7
Lifting a Front Load Container
7. Lower the lift frame completely and disengage the PTO. Note: Check local DOT lighting
regulations before transporting.
PTO OFF

Page 12 | Stellar®Container Carrier General Manual
Tilt Fork Frame
Forward
Fully Extend Inner
Lift Frame
ECCR Model Only
Raise Lift
Frame
Back
Placing a Front Load Container
Step 1
Step 2
1. Back the truck up close to where the container will be placed. Engage the PTO and raise
the lift frame high enough to clear the truck frame before tilting the fork frame.
Be sure that the area in which the container carrier is to be operated is
clear of personnel and obstacles overhead and on the ground.
2. Tilt the fork frame forward until the container is parallel with the ground. Fully extend the
inner lift frame(ECCR Model Only).
PTO ON
WARNING

Stellar®Container Carrier General Manual | Page 13
Drive Forward
Lower Lift
Frame
Lower Tilt
Frame to
clear
pockets
Placing a Front Load Container
Step 3
Step 4
3. Lower the lift frame until the container is fully rested on the ground. Tilt the forks down
enough to clear the container pockets.
4. Slowly pull the truck forward until the forks are completely clear of the container
pockets.

Page 14 | Stellar®Container Carrier General Manual
Lower
Lift Frame
Raise
Forks
Tilt Fork Frame
Backward
Fully Retract
Inner Lift Frame
Raise Lift
Frame
ECCR Model Only
Placing a Front Load Container
Step 5
Step 6
5. Raise the lift frame high enough to clear the truck frame. Fully retract the inner lift frame
(ECCR Model Only) and tilt the forks all the way up so that full contact is made with the
rest pads.
6. Lower the lift frame completely and disengage the PTO. Raise forks and lock in upright
position.
PTO OFF

Stellar®Container Carrier General Manual | Page 15
Tilt Fork Frame
Forward
Raise Lift
Frame
Raise
Forks
Lifting a Rear Load Container
Step 1
Step 2
1. If the forks are in the extended position, manually rotate them to the stored position.
Lock the forks in place with the fork stop pins.
WARNING
Be sure that the area in which the container carrier is to be operated is
clear of personnel and obstacles overhead and on the ground.
2. Engage the PTO and raise the lift frame high enough to clear the truck frame. Tilt the fork
frame forward.
PTO ON

Page 16 | Stellar®Container Carrier General Manual
Align Fork Frame with
Trunnion Bar
Lower Lift
Frame
Fully Extend
Inner Lift Frame
ECCR Model Only
Lifting a Rear Load Container
Step 3
Step 4
3. Fully extend the inner lift frame (ECCR Model Only).
4. Align the fork frame with the trunnion bar on the container by lowering the lift frame and
tilting the fork frame..

Stellar®Container Carrier General Manual | Page 17
Back to
Container
Lifting a Rear Load Container
Step 5
5. Slowly back the truck up to the container.
Tilt Fork
Frame
Raise Lift
Frame
Step 6
6. Raise the lift frame until the trunnion bars are securely located in the slots. Tilt the fork
frame up until the container contacts the rubber bumpers. Put both trunnion bar stops in
the ‘locked’ position (See next page).

Page 18 | Stellar®Container Carrier General Manual
Trunnion
Stop
Unlocked
Position
Trunnion
Bar
Locked
Position
Trunnion
Stop
Lifting a Rear Load Container
Note: Trunnion Bar Stops
Fully Retract
Inner Lift Frame
Tilt Fork Frame
Backward
Raise Lift
Frame
ECCR Model Only
Step 7
7. Raise the lift frame high enough to clear the truck frame. Fully retract the inner lift frame
(ECCR Model Only). Tilt the fork frame all the way up so full contact is made with the rest
pads.

Stellar®Container Carrier General Manual | Page 19
Lower Lift
Frame
Lifting a Rear Load Container
Step 8
8. Lower the lift frame completely and disengage the PTO. Note: Check local DOT lighting
regulations before transporting.
PTO OFF

Page 20 | Stellar®Container Carrier General Manual
Tilt Fork Frame
Forward
Fully Extend
Inner Lift Frame
ECCR Model Only
Raise Lift
Frame
Back
Placing a Rear Load Container
Step 1
Step 2
1. Back the truck up close to where the container will be placed. Engage the PTO and raise
the lift frame high enough to clear the truck frame.
Be sure that the area in which the container carrier is to be operated is
clear of personnel and obstacles overhead and on the ground.
2. Tilt the fork frame forward and fully extend the inner lift frame(ECCR Model Only).
PTO ON
WARNING