stellar labs EC6000 User manual

Installation • Assembly Drawings • Parts
Telescopic Crane
Owners’ Manual
Model EC6000
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com Rev 1
PN 65779
Subject to Change without Notification.
© 2023 Stellar Industries, Inc.
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com

EC6000 Manual Revisions
MODELNO.SERIAL NO.
DATE
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PNC5942
®
PATENTINFORMATION
http://www.stellarindustries.com/ip
MODEL NO.SERIAL NO.
DATE
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PN C5942
®
PATENT INFORMATION
http://www.stellarindustries.com/ip
Serial Tag
Location
WARNING
Operating, maintaining, and servicing a Stellar
product may expose you to chemicals including, but
not limited to, engine exhaust, carbon monoxide,
phthalates, and lead. These chemicals are known
to the State of California to cause cancer and birth
defects (or other reproductive harm). To keep your
exposure to a minimum, be sure to avoid breathing
exhaust and service your Stellar product in a well-
ventilated area while wearing gloves or washing
your hands frequently. For more information, go to
www.P65Warnings.ca.gov/passenger-vehicle.
www.p65warnings.ca.gov
NOTICE
Cold Weather Performance
Although clear data on cold weather performance from every steel manufacturer
is not available for all types and thicknesses of steel, Stellar Industries is
confident that the weldments on our products will operate to 100% of their
intended purpose to temperatures down to -40° F / C.
It is recommended it Stellar manufactured equipment needs to be used in
temperatures below -40° F / C, the operator should pull the unit into a
climate-controlled area and allow the weldments to warm up to and then maintain
a temperature above this level.

Stellar®EC6000 Telescopic Crane Owner’s Manual | Page i
Table of Contents
Introduction............................................................................................................................................... ii
Chapter 1 - Specications ...........................................................................................................................1
Capacity Chart - Decal PN 53525 ............................................................................................................2
Chapter 2 - Installation.................................................................................................................................3
General Installation...................................................................................................................................3
Installer Notice.......................................................................................................................................3
Torque Data Chart .................................................................................................................................4
Installation Overview ................................................................................................................................5
EC6000 Mounting Detail...........................................................................................................................6
Flatbed Body Reinforcement ....................................................................................................................6
EC6000 Installation Drawing ....................................................................................................................7
Hydraulic Kit - PN 54857 ..........................................................................................................................8
Valve Bank Drawing..................................................................................................................................9
Control Kit - PN 54859...........................................................................................................................10
EC6000 Wiring Diagram.........................................................................................................................11
Electrical Circuit Grounding ....................................................................................................................12
Stability Procedure .................................................................................................................................13
Decal Placement Kit - PN 53523 ............................................................................................................14
Chapter 3 - Assembly Drawings................................................................................................................15
Base Assembly - PN 50364....................................................................................................................15
Mast Assembly - PN 53379 ....................................................................................................................16
Power Unit Assembly - PN 53378 ..........................................................................................................17
Main Boom Assembly - PN 53223..........................................................................................................18
Extension Boom Assembly - PN 53264..................................................................................................19
Gear Bearing Assembly - PN 47869.......................................................................................................20
Cable & Hook Assembly - PN 50492......................................................................................................21
Radio Transmitter Assembly - PN 67894................................................................................................22
Chapter 4 - Replacement Parts .................................................................................................................23

Page ii | Stellar®EC6000 Telescopic Crane Owner’s Manual
Introduction
A copy of this manual is provided with every crane and can be found in the hard plastic manual
case that is installed on the chassis. A copy of this manual shall remain with the crane at all times.
Throughout the manual, three signal words will be used to bring attention to important items:
A NOTICE signal word indicates a practice not related to physical injury.
A WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A DANGER signal word indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Information contained within this manual does not cover operation, maintenance, or
troubleshooting. Please refer to the General EC Crane Manual for details on these items.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any time, any or
all of the items, components, and parts deemed necessary for product improvement or commercial/
production purposes. This right is kept with no requirement or obligation for immediate mandatory
updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any part of this
manual is unclear or incorrect, please contact the Stellar Customer Service Department by phone
at 800-321-3741 or email at [email protected].
NOTICE
WARNING
DANGER
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]

Stellar®EC6000 Telescopic Crane Owner’s Manual | Page 1
Chapter 1 - Specications
Model EC6000 Crane
SPECIFICATION SHEET
Crane Rating: 38,000 ft-lb (5.25 TM)
Standard Boom Length: 11’ (3.35 m) from CL of Crane
Boom Extension: 1st stage: Hydraulic 60” (152.4 cm)
2nd stage: Manual 60” (152.4 cm)
Maximum Horizontal Reach: 21’ (6.40 m) from CL of Crane
Maximum Vertical Lift: 22’ 10” (6.96 m)
(from crane base)
Boom Elevation: -5 to +80 degrees
Stowed Height: 34.41” (87.40 cm)
(crane only)
Mounting Space Required: 20” x 21” (50.8 x 53.3 cm)
Approximate Crane Weight: 1600 lbs (725 kg)
Controls: Radio control standard for all functions.
Winch Specifications
Rope Length: 90 ft (27.4m)
Rope Diameter: 5/16” (.79 cm)
Line pull speed: 16 ft/min (4.88 m/min)
Max. single part line: 3000 lbs (1360 kg)
Max. double part line: 6000 lbs (2720 kg)
Rotation: 400 degree power
(worm gear)
Lifting Capacities: 6000 lbs @ 6’4” (2720 kg @ 1.9 m)
2375 lbs @ 16’ (1075 kg @ 4.87 m)
1810 lbs @ 21’ (820 kg @ 6.4 m)
Power Supply Required: 12 volt power unit
(2.0 gpm @ 2900 psi)
(7.57 lpm @ 200 bar)
*Subject to change without notification

Page 2 | Stellar®EC6000 Telescopic Crane Owner’s Manual
Reach in Feet/Meters
Capacity in Pounds/Kilograms
Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
PN 53525
Maximum 1 - part line capacity is
3000 lbs (1360 kg). For greater loads,
use 2 - part line.
3'
0'
75º
60º
6000 lbs
6000 lbs
6000 lbs
80º
16' 21'
0'
9'6' 11'
1810 lbs3450 lbs
15º
30º
2375 lbs
45º
3'
6'
9'
12'
15'
18'
22'10"
.914 m 1.83m 2.74m 3.35m 4.87m 6.40m
.914 m
1.83m
2.74m
4.57m
5.49m
3.66m
6.96m
1560 kg 1075 kg 820 kg
2720 kg
2720 kg
2720 kg 6000 lbs
2720 kg
6000 lbs
2720 kg
6000 lbs
2720 kg
6000 lbs
2720 kg
3560 lbs
1610 kg
1795 kg
3965 lbs
4845 lbs
2195 kg
1110 kg
2450 lbs
2730 lbs
1235 kg
1510 kg
3340 lbs
4715 lbs
2135 kg
1870 lbs
845 kg
2080 lbs
940 kg
2545 lbs
1150 kg
1630 kg
3600 lbs
EC6000
Capacity Chart - Decal PN 53525

Stellar®EC6000 Telescopic Crane Owner’s Manual | Page 3
Chapter 2 - Installation
Installer Notice
According to Federal Law (49 cfr part 571), each nal-stage manufacturer shall complete the
vehicle in such a manner that it conforms to the standards in e󰀨ect on the date of manufacture
of the incomplete vehicle, the date of nal completion, or a date between those two dates. This
requirement shall, however, be superseded by any conicting provisions of a standard that applies
by its terms to vehicles manufactured in two or more stages.
Therefore, the installer of Stellar®Cranes and Bodies is considered one of the manufacturers of
the vehicle. As such a manufacturer, the installer is responsible for compliance with all applicable
federal and state regulations. They are required to certify that the vehicle is in compliance with the
Federal Motor Vehicle Safety Standards and other regulations issued under the National Tra󰀩c and
Motor Vehicle Safety Act.
Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999),
for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of
Federal Regulations.
General Installation
This chapter is designed to serve as a general guide for the installation of a EC6000 Crane. Each
installation is considered unique so certain portions of this chapter may or may not apply to your
direct application. If a question should arise during the installation process, please contact Stellar
Customer Service at [phone].
It is the installer’s responsibility to assure that the crane is mounted on a platform that will support
the maximum crane rating of this crane.
Do not install this crane on a body not capable of handling the loads imposed on
it. Failure to do so may result in serious injury or death.
When installing welder units to the service bodies, it is highly recommended that
a surge protector is installed on the chassis batteries to protect the crane radio receiver, wiring and
other electronic devices from an unexpected electrical spike or surge. Failure to do so could result
in extensive damage to the service body and crane electrical circuit.
WARNING
NOTICE

Page 4 | Stellar®EC6000 Telescopic Crane Owner’s Manual
When using the torque data in the
chart, the following rules should be
observed:
• Bolt manufacturer’s particular
specications should be consulted
when provided.
• Flat washers of equal strength must
be used.
• All torque measurements are given
in foot-pounds. To convert to inch-
pounds, multiply by 12.
• Torque values specied are for
bolts with residual oils or no special
lubricants applied. If special lubricants
of high stress ability, such as Never-
Seez compound graphite and oil,
molybdenum disulphite, colloidal
copper or white lead are applied, multiply the torque values in the charts by the factor .90. The use
of Loctite does not a󰀨ect the torque values listed above.
• Torque values for socket-head capscrews are the same as for Grade 8 capscrews.
• Do not use these values if a di󰀨erent torque value or tightening procedure is given for a specic
application. Torque values listed are for general use only. Check tightness of fasteners
periodically.
• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with
identical grade.
• Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used,
these should only be tightened to the strength of the original.
• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the dry
torque values shown in the chart below, applied to the nut, not to the bolt head. Tighten toothed or
serrated-type lock nuts to the full torque value. Note: “Lubricated” means coated with a lubricant
such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated
without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts.
Size Bolt DIA Plain Plated Plain Plated Plated
(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)
5/16-18 0.3125 17 13 25 18 22
3/8-16 0.3750 31 23 44 33 39
7/16-14 0.4375 49 37 70 52 63
1/2-13 0.5000 75 57 105 80 96
9/16-12 0.5625 110 82 155 115 139
5/8-11 0.6250 150 115 220 160 192
3/4-10 0.7500 265 200 375 280 340
7/8-9 0.8750 395 295 605 455 549
1-8 1.000 590 445 910 680 823
1 1/8-7 1.1250 795 595 1290 965 1167
1 1/4-7 1.2500 1120 840 1815 1360 1646
1 3/8-6 1.3750 1470 1100 2380 1780 2158
1 1/2-6 1.500 1950 1460 3160 2370 2865
GRADE 5 GRADE 8 GRADE 9
Torque Data Chart

Stellar®EC6000 Telescopic Crane Owner’s Manual | Page 5
Installation Overview
1. Determine that the mounting location for the EC6000 crane is at least 18” x 20” (45.7 x 50.8 cm).
2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be
sure they are clean.
3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar EC6000 weighs approximately
1600 lbs (725 kg). Note: cranes are shipped with rotation positioned at 200 degrees of 400 degree system. This
will allow for easy installation of the crane and permanent connection of all hydraulic and electrical components prior
to repositioning into the crane saddle.
4. Connect straps or chain from the lifting device to the lifting rings on the Stellar EC6000.
5. Use four (4) 1” x 3” Grade 8 bolts and four (4) 1” Grade 8 flat washers.
6. Install a washer on each bolt.
7. Apply Loctite Thread locker #277 to the bolts.
8. Using the lifting device, lower the Stellar EC6000 just above the crane compartment and start the bolts. Have
someone assist in leveling the crane. Note: the rotation motor should be to the door side of crane
compartment and the boom should be extended back over the rear bumper.
9. Secure the crane using the mounting hardware provided. Note: longer or shorter bolts may be required –
recommended thread engagement into crane base is 1.75” – use grade 8, zinc plated bolts only.
10. Torque the bolts to 680 ft-lbs.
11. Remove supporting crane.
12. Hook-up hydraulics and electrical using the schematics provided in this chapter.
Note: If questions should arise during any portion of this installation,
please contact Stellar Customer Service at [phone].

Page 6 | Stellar®EC6000 Telescopic Crane Owner’s Manual
FRONT
Motor
Hole Mounting Detail
Ø1.063
7.38
14.75
7.38
14.75
Ø6.00
4 Places
EC6000 Mounting Detail
TUBE 4X2X0.38
TRUCK FRAME
TUBE 4X2X0.38
3/8 PLATE
TUBE 2X2X0.38(TYP 4)
Flatbed Body Reinforcement
If it has been determined that the destination body
won’t support the crane with a fully rated load, the
body must be reinforced. Use 1/4” fillet welds and
an AWS qualified welder to proceed as shown in
this drawing:
Note: Tubing must be
at least 4” x 2” x 0.38”
(Except where noted)

Stellar®EC6000 Telescopic Crane Owner’s Manual | Page 7
2
3
4
.YTQNOITPIRCSEDTRAPMETI
2 5199 CAP SCR 1.00X8X3.00 HHGR8 ZY 4
36538 WASHER 1.00 SAE FLAT YELLOW GR84
10006CEENARC673354
EC6000 Installation Drawing
NOTICE!
Route hoses correctly to ensure
they do not become pinched or
crushed during installation.

Page 8 | Stellar®EC6000 Telescopic Crane Owner’s Manual
PN 54857
Hydraulic Kit - PN 54857

Stellar®EC6000 Telescopic Crane Owner’s Manual | Page 9
ROT
CCW
ROT
CW
INNER
UP
INNER
DOWN
EXT
OUT
EXT
IN
Valve Bank Drawing

Page 10 | Stellar®EC6000 Telescopic Crane Owner’s Manual
POWER
GROUND
OPT1
OPT2
NOTE: P/N 54860 INCLUDES
HARNESS & WINCH CONTROLLER
Control Kit - PN 54859

Stellar®EC6000 Telescopic Crane Owner’s Manual | Page 11
EC6000 Wiring Diagram
Operating the crane without
the truck engine running could allow the truck
battery to be discharged below levels required
for starter cranking power.
NOTICE
AUX
BAT
CRANE HARNESS
+
-
Electronic
Switch
AUX BATTERY
GND
BATTERY SEPARATOR
(NOT SUPPLIED)
STELLAR #71443
(INSTALL TO MFR STANDARDS)
FUSE HOLDER
#32523
FUSE
(SEE CHART)
(STELLAR SUPPLIED)
TO CHASSIS HIGH POWER
GROUNDING LOCATION
TO CHASSIS BATTERY +
200A BREAKER
(NOT SUPPLIED)
STELLAR #119639
2GA
EC3200 250A
WIRE GA:
CRANE: FUSE:
2GA
EC4000 250A
2GA
EC5000 250A
1/0
EC6000 300A
CRANE PWR WIRE
(SEE CHART)
87A
86 85
30
87
SAFETY BRAKE
(GROUND SIGNAL)
SWITCH POWER
15 AMP
OPT 1
OPT 2
GROUND
POWER
*LOCATE AUX BATTERY AS
CLOSE TO CRANE AS POSSIBLE
-CRANE-
-CAB OR CRANE COMPARTMENT-
POWER SOURCE FOR
RADIO REMOTE
-UNDERHOOD-
GROUND POST
START MOTOR
SOLENOID
Solenoid Torque Spec
Large Nuts: 35 in-lbs
Small Nuts: 15 in-lbs
WIRE & FUSE SIZING:
PARK INTERLOCK KIT
(NOT SUPPLIED)
STELLAR #123502

Page 12 | Stellar®EC6000 Telescopic Crane Owner’s Manual
Electrical Circuit Grounding
When installing the crane, always locate a good source for grounding the circuit. A majority of
electrical failures are due to poor grounding. Poor grounding can cause intermittent operation of the
equipment, electrical component failures and cause the equipment to not operate at all.
Chassis manufacturers usually will have a ground strap which ties into the truck frame from the
battery, but it is always a good idea to check each individual model to verify where the ground is
located. Never use the mechanic body as a ground source. Make sure the electrical grounds are
routed to either the chassis frame rail or the chassis’s main grounding source.
Stellar provides a stud (PN 40992) for grounding the crane to the chassis frame rail:
• Drill the hole to the frame rail in accordance with
the chassis body builder’s guide.
•Hole size: 21/64”
• The hole location should allow for the shortest length of ground wire while keeping enough slack
for exibility.
• Be sure to grind the frame rail around the hole to ensure a proper ground connection.
• Frame rail thickness may require additional at washers (as shown).
• Use an electrical coating on hardware to prevent corrosion.
Inside Frame Rail Outside Frame Rail
WARNING

Stellar®EC6000 Telescopic Crane Owner’s Manual | Page 13
Definition of Stability for the Stellar Telescopic Crane Products:
A truck is stable until the load cannot be lifted off the ground with the winch, without tipping over the truck.
Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final
truck package. The actual test data must be recorded and supplied with the truck at the time of in-service
and should be kept with the truck at all times. The following procedure will test the truck package for stability
and will provide a stability capacity chart. The load limit information shown on the stability capacity chart is
formulated on 85% tipping.
Set Up:
1. Locate the truck on a test course in position for loading and engage travel brakes.
2. Set stabilizers so that they make contact with firm, level footings.
3. Operate the crane under partial load to assure operator proficiency and proper machine function.
Test Procedure
1. Rotate the crane into Zone 1 position.
2. With the crane fully retracted and the boom
horizontal, winch the test weight off the ground.
Note: Keep weight within six inches of the ground
at all times.
3. Extend the boom outward until full extension has
been reached or until the truck becomes unstable
(Again, use the winch to keep the weight within six
inches of the ground.)
4. If the boom goes full extension without becoming
unstable, the crane is termed stable for this zone
and 100% can be written in the Zone 1 data box.
5. If the truck becomes unstable prior to going
full extension, retract the boom until the truck
becomes stable and measure the horizontal reach
in this position (center of rotation to boom tip).
This is the stable horizontal reach for this zone.
Stable horizontal reach divided by Maximum
horizontal reach multiplied by 100 equals the
percentage of rated capacity for this zone. Use
the following formula to determine the percentage
of rated capacity:
6. Record this number in the data box for Zone 1. This is the revised capacity due to stability for this zone.
7. Repeat this procedure for each zone until the worksheet is completed.
8. This is the revised capacity based on stability of this package.
EC6000 Stability Data
Max Horizontal Reach: 252” (From the center of rotation to boom tip)
Stability Test Weight: 2135 lbs.
Stability Procedure

Page 14 | Stellar®EC6000 Telescopic Crane Owner’s Manual
WARNING
25159
Afterstowing the crane, always return the valve
bankmanual overrides to the neutral position.
Failureto return the manual overrides to the neutral
positioncan result in death or serious injury.
MovementHazard
NOTICE
9188
Damagemay occur if worm gear runs
dry.Keep worm gear lubricated with
Stellar®grease(PN 4460).
WARNING
MisuseHazard
Twoblockingthe crane can result in death
orserious injury.
Neverallow the hook block to contact the
boomtip by hoisting up, extending or
loweringthe boom.
12300
WinchPull
BoomExtending
Boom
Down
03
04
07
09
19
02
01
05
06
13819
20
0
10
30
80
70
50
40
60
Angle Indicator
13820
20
0
10
30
40
60
70
80
50
Angle Indicator
GREASEevery 3 months.
Apply3 ‘pumps’of EP2
(extremepressure grease)
thenrotate crane fully.
15171
NOTICE
12924
Thiscrane has been designed and
manufacturedto ASME/ANSI B30.22
and/orB30.5 specifications.
HOLDBUTTON TO
OPERATECRANE
MANUALLY. 18472
WARNING
24712
Donot use stow hook for any lifting applications.
Usingthe stow hook for anything other than hook
stowagecan result in death or serious injury.
MisuseHazard
WARNING
28256
OverloadHazard
Bypassingtheoverload condition
bytamperingwith the overload
devicecanresult in death or
seriousinjury.
Nevertamperwith overload
device.
35234
ProudlyDesigned
andManufactured
intheUSA by
08
12452
WARNING
Freefalling manual boom
extensionscan result in death or
seriousinjury.
•Properly install retention pins
prior to operation.
•Do not stand in front of
extension when removing
retention pin.
•Do not allow extensions to
free fall.
FreeFalling Boom Hazard
42820
PULLPUSH
OUTIN
EXTENSION
UPDOWN
MAIN
CCWCW
ROTATION
DANGER
ElectrocutionHazard
Deathor serious injury will result from
inadequateclearance if crane, load,
orvehicle becomes electrically
charged.
•Maintain safe clearance from high
voltage power sources.
•Never approach vehicle or load if
equipment is near a high voltage
power source.
C1179
12451
WARNING
Hoistingpersonnel on boom,
hook,load, or loadline can result
indeath or serious injury.
•Never use crane to hoist
personnel.
•Never ride the boom, hook,
load, or any device attached
to crane boom or load line.
FallHazard
10
Crane Compartment Inner Door
Suggested Placement
ReachinFeet/Meters
CapacityinPounds/Kilograms
Weightofloadhandling devicesare
partofthe load lifted and must be
deductedfromthe capacity.
PN53525
Maximum1- part line capacity is
3000lbs(1360 kg). For greater loads,
use2- part line.
3'
0'
75º
60º
6000lbs
6000lbs
6000lbs
80º
16' 21'
0'
9'6' 11'
1810lbs3450lbs
15º
30º
2375lbs
45º
3'
6'
9'
12'
15'
18'
22'10"
.914m 1.83m 2.74m 3.35m 4.87m 6.40m
.914m
1.83m
2.74m
4.57m
5.49m
3.66m
6.96m
1560kg 1075kg 820kg
2720kg
2720kg
2720kg 6000lbs
2720kg
6000lbs
2720kg
6000lbs
2720kg
6000lbs
2720kg
3560lbs
1610kg
1795kg
3965lbs
4845lbs
2195kg
1110kg
2450lbs
2730lbs
1235kg
1510kg
3340lbs
4715lbs
2135kg
1870lbs
845kg
2080lbs
940kg
2545lbs
1150kg
1630kg
3600lbs
EC6000
ReachinFeet/Meters
CapacityinPounds/Kilograms
Weightofloadha ndling devices are
partofthe load lifted and must be
deductedfromthe capacity.
PN53525
Maximum1- part line capacity is
3000lbs(1360 kg). For greater loads,
use2- part line.
3'
0'
75º
60º
6000lbs
6000lbs
6000lbs
80º
16' 21'
0'
9'6' 11'
1810lbs3450lbs
15º
30º
2375lbs
45º
3'
6'
9'
12'
15'
18'
22'10"
.914m 1.83m 2.74m 3.35m 4.87m 6.40m
.914m
1.83m
2.74m
4.57m
5.49m
3.66m
6.96m
1560kg 1075kg 820 kg
2720kg
2720kg
2720kg 6000lbs
2720kg
6000lbs
2720kg
6000lbs
2720kg
6000lbs
2720kg
3560lbs
1610kg
1795kg
3965lbs
4845lbs
2195kg
1110kg
2450lbs
2730lbs
1235kg
1510kg
3340lbs
4715lbs
2135kg
1870lbs
845kg
2080lbs
940kg
2545lbs
1150kg
1630kg
3600lbs
EC6000
20
NOTICE
73929
11 12
13
14
15 21
22
23
24
25
3 TONS (2,721 KG)
LOAD BLOCK RATING
BLOCKWEIGHT................... 19 LBS (8.61 KG)
ROPESIZE(IN) ................................ 5/16 (0.31)
MANUFACTURER.......STELLARINDUSTRIES
116438
PN 53523
(Rev G - 03/20/19)
Updated Decal ID
EC GENERAL DECAL KIT - PN 90471
ITEM PN DESCRIPTION LOCATION QTY
01 12451 DECAL WARNING HOISTING PERSONNEL Main Boom 1
02 12452 DECAL WARNING MANUAL EXT Main Boom 1
03 13819 DECAL ANGLE INDICATOR SS Main Boom 1
04 13820 DECAL ANGLE INDICATOR CS Main Boom 1
05 15171 DECAL GREASE WORM Crane Base 1
06 18472 DECAL MANUAL OPERATION Power unit cover 1
07 24712 DECAL WARNING STOW HOOK Crane Boom above stow hook 1
08 25159 DECAL WARNING MANUAL OVERRIDES Valve Bank 1
09 28256 DECAL WARNING OVERLOAD DEVICE Main Cylinder 1
10 35234 DECAL STELLAR MADE IN THE USA Main Boom 1
11 93936 DECAL SAFETY & SERVICE MECH BODY DOOR Crane Compartment 1
12 116438 DECAL SNATCH BLOCK 3 TON Snatch Block 1
13 42820 DECAL VB CONTROL EC SERIES On top of valve bank 1
14 73929 DECAL PRESSURE WASH Main Boom 1
15 C1179 DECAL DANGER ELECTROCUTION SMALL Main Boom 1
16* C4545 DECAL DANGER ELECTROCUTION LARGE Four corners of the body/chassis 4
17* C5910 DECAL STELLAR 4x9.5 Suggested: Rear body/tailgate 1
18* C5911 DECAL STELLAR 2x4.5 Suggested: Side corners of body 3
EC6000 DECAL KIT - PN 90488
ITEM PN DESCRIPTION LOCATION QTY
19 9188 DECAL ROTATE/GREASE Crane Base 1
20 12300 DECAL WARNING TWO BLOCKING Crane Horse Head 1
21 15172 DECAL ASME/ANSI B30.22/B30.5 Main Boom 1
22 101067 DECAL IDENTIFICATION EC6000 LEFT Main Boom 1
23 101068 DECAL IDENTIFICATION EC6000 RIGHT Main Boom 1
24 53525 DECAL CAPACITY EC6000 Main Boom and Crane Compartment 2
25* C4795 DECAL WARNING STABILIZERS Stabilizers 2
*Not Shown
Serial
Tag
Location
Decal Placement Kit - PN 53523

Stellar®EC6000 Telescopic Crane Owner’s Manual | Page 15
PN 50364
147869 1BEARING SWING DRIVE CAST 6620 GEARTEK
411542 1STOP 6620 400 SLIDE
353495 2CAP SCR 0.50-13X2.00 SH
2C6069 1MOTOR HYD ROSS MK080613AAAB
5104018 1HARDWARE KIT BASE ASM 30IN GREASE LINE
621151 1GASKET MOTOR 008-10056-1
ITEM PART No. QTY.DESCRIPTION
NOTE: ITEM 1 INCLUDES GUARD & GUARD FASTENERS
4
GASKET SHOWN AS REFERENCE
2
6
1
3
5
Base Assembly - PN 50364
Chapter 3 - Assembly Drawings

Page 16 | Stellar®EC6000 Telescopic Crane Owner’s Manual
10
20
19
2
8
9
4
10
11
7
6
3
13
14
7
6
13 14 5
15
14
1
18
10
12
21
12
17
16
18
CONTROLLER SHOWN AS REFERENCE
.YTQNOITPIRCSEDTRAPMETI
10006CETSAM002351
253378 POWER UNIT 12V EC6000 1
1EC3200 HDPEREVOC444753
447411 BRKT OVERRIDE BUTTON EC3200 1
551896 BRKT COVER EC CRANES1
60343 WASHER 0.31 USS FLAT ZINC 3
70420 CAP SCR 0.31-18X0.75 HHGR5 3
80346WASHER 0.38 USS FLAT ZINC 2
90345CAP SCR 0.38-16X1.50 HHGR5 2
10 0340 WASHER 0.25 USS FLAT ZINC 5
11 0479 CAP SCR 0.25-20X0.75 HHGR52
12 0478 CAP SCR 0.25-20X0.50 HHGR5 3
13 C6021CAP SCR 0.25-20X0.75 BTNHD SS 2
3SSTALF52.0REHSAW7190D41
15 30659 NUT 0.25-20 HH NYLOC SS 1
16 C1026CAP SCR 0.63-11X2.50 HHGR8 16
17 C5902WASHER 0.63 SAE FLAT YELLOW GR8 16
18 21810BUSHING BPC24DXR12 1.50X.754
19 0492 CAP SCR 0.38-16X0.75 HHGR51
20 5870 WASHER 0.38 STAR EXTERNAL 1
21 54862 CONTROLLER WARN 34278 DO EC6000 1
PN 53379
Mast Assembly - PN 53379