stellar labs TireMan 12154 User manual

TireMan Package
12154
Owner’s Manual
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com
Subject to Change without Notification.
© 2019 Stellar Industries, Inc.
Rev 1
PN 103380
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com

Page ii | Stellar®TMP12154 Owner’s Manual
Model TM12154 Manual Revisions
Date of Revision Section Revised Description of Revision
MODELNO.SERIAL NO.
DATE
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PNC5942
®
PATENTINFORMATION
http://www.stellarindustries.com/ip
MODEL NO.SERIAL NO.
DATE
MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.
PN C5942
®
PATENT INFORMATION
http://www.stellarindustries.com/ip
Serial Tag
Location

Stellar®TMP12154 Owner’s Manual | Page iii
Table of Contents
Introduction.............................................................................................................................................................iv
Chapter 1 - Specifications.......................................................................................................................................... 1
Model TM12154 Capacity ..................................................................................................................................... 1
Model TM12154 Specifications.............................................................................................................................. 2
TM12154 Dimensional Layout ................................................................................................................................ 3
Chapter 2 - Installation ............................................................................................................................................... 5
General Installation ................................................................................................................................................ 5
Installer Notice ..................................................................................................................................................... 5
Torque Data Chart .............................................................................................................................................. 6
Installation Overview........................................................................................................................................... 7
Mounting Kit Drawing ......................................................................................................................................... 7
Hydraulic Installation .............................................................................................................................................. 8
Hydraulic Pressure Settings .................................................................................................................................... 9
Face Seal/O-Ring Size Chart ................................................................................................................................. 9
Main Hydraulic Kit - PN 69197.............................................................................................................................. 10
TireMan RP Hydraulic Kit - PN 78017 ................................................................................................................... 11
TireMan CRP Hydraulic Kit - PN 78015 ................................................................................................................ 12
Control Kit - PN 92667 ........................................................................................................................................... 13
Grease Kit - PN 68798 ........................................................................................................................................... 14
Main Decal Placement - PN 98664 (MODIFIED)................................................................................................ 15
Tire Manipulator Decal Placement - PN 71047 ................................................................................................. 16
Chapter 3 - Assembly Drawings .............................................................................................................................. 17
Base Assembly - PN 47880 ................................................................................................................................... 17
Optional Load Sensor Base - PN 67062 .............................................................................................................. 18
Stabilizer Assembly - PN 48689............................................................................................................................. 19
Bearing Assembly - PN 18471 .............................................................................................................................. 20
Gearbox - PN 60505 ............................................................................................................................................. 21
Valve Bank - PN 42802.......................................................................................................................................... 22
Mast Assembly - PN 18073 ................................................................................................................................... 23
Main Boom Assembly - PN 68021........................................................................................................................ 24
Main Cylinder Assembly - PN 20694.................................................................................................................... 25
Outer Cylinder Assembly - PN 50628 .................................................................................................................. 26
Extension Boom Assembly - PN 70661 ................................................................................................................ 27
TireMan Assembly - PN 103143............................................................................................................................ 28
TireMan Assembly (cont.) - PN 103143 ............................................................................................................... 29
Stabilizer Cylinder Assembly - PN 48383 ............................................................................................................. 30
Reservoir Assembly - PN 86356 ............................................................................................................................ 31
Optional 15 Ton Hook Kit - PN 55138................................................................................................................... 32
Radio Transmitter - PN 89149/93084.................................................................................................................... 33
Chapter 4 - Replacement Parts ............................................................................................................................... 35

Page iv | Stellar®TMP12154 Owner’s Manual
Introduction
A copy of this manual is provided with every tire manipulator (TM) and can be found in
the hard plastic manual case that is installed on the chassis. A copy of this manual shall
remain with the TM at all times.
Throughout the manual, three signal words will be used to bring attention to important
items:
A NOTICE signal word indicates a practice not related to physical injury.
A WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A DANGER signal word indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Information contained within this manual does not cover operation, maintenance, or
troubleshooting. Please refer to the Large OTR Tire Manipulator Manual for details on these
items.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any
time, any or all of the items, components, and parts deemed necessary for product
improvement or commercial/production purposes. This right is kept with no requirement or
obligation for immediate mandatory updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any
part of this manual is unclear or incorrect, please contact the Stellar Customer Service
Department by phone at 800-321-3741 or email at [email protected].
WARNING
NOTICE
DANGER
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]

Stellar®TMP12154 Owner’s Manual | Page 1
Chapter 1 - Specifications
Model TM12154 Capacity