stellar labs TMAX Series User manual

TMAX Series
Service Body
Owner’s Manual
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com
Subject to Change without Notication.
© 2018 Stellar Industries, Inc.
Rev 1
PN 89683
Operation • Maintenance • Installation • Parts
Models
TMAX1
TMAX1AL
TMAX2
TMAX2AL
TMAX3
TMAX30K
TMAX30KAL

Page ii | Stellar®TMAX™ Owner’s Manual
TMAX Manual Revisions
Date of Revsion Section Revised Description of Revision
Operating, maintaining, and servicing a Stellar product may expose you
to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates,
and lead. These chemicals are known to the State of California to cause cancer and birth
defects (or other reproductive harm). To keep your exposure to a minimum, be sure to
avoid breathing exhaust and service your Stellar product in a well-ventilated area while
wearing gloves or washing your hands frequently. For more information, go to
www.P65Warnings.ca.gov/passenger-vehicle.
WARNING

Stellar®TMAX™ Owner’s Manual | Page iii
Table of Contents
Introduction ................................................................................................ iv
TMAX Service Body Terminology ...............................................................v
TMAX Service Body Specications ...........................................................vi
TMAX Service Body Specications (cont.) ............................................. vii
Chapter 1 - Operation .................................................................................. 1
Masterlock Operation ................................................................................1
Air Drain Operation.....................................................................................1
Stabilizer Operation ....................................................................................1
Tailgate Operation .....................................................................................2
Door Latch Operation ................................................................................2
Sliding Top Operation .................................................................................2
Crane Drain Pan Operation ......................................................................2
Chapter 2 - Maintenance............................................................................. 3
A note about washing the TMAX body: ..................................................4
Torque Data Chart ...................................................................................4
Replacement Parts .....................................................................................5
Chapter 3 - Installation ................................................................................. 7
TMAX Installation Notes ..............................................................................7
TMAX1/AL/30K Mounting Kit - Ford - PN 13258 ........................................7
TMAX1/AL/30K Mounting Kit - Dodge - PN 57645 ....................................8
TMAX2/AL Mounting Kit - PN 52043 ...........................................................9
TMAX3 Mounting Kit - Single Axle - PN 27936 .........................................10
TMAX3 Mounting Kit - Tandem Axle - PN 31143 .....................................11
Welder Installation ....................................................................................15
Electrical Circuit Grounding ....................................................................15
Chapter 4 - Assembly Drawings ................................................................ 16
Steel Tailgate Assembly - PN 21401 ........................................................16
Aluminum Tailgate Assembly - PN 86100 ...............................................17
Right Tailgate Arm Assembly - PN 75917 ................................................18
Left Tailgate Arm Assembly - PN 75918 ..................................................19
Light Box/Reector Assembly ..................................................................20
Grab Handle Assembly - PN 54547 .........................................................21
Mud Flap Assembly - PN 19494 ...............................................................22
Harness Guard Kit Assembly - PN 54549 .................................................23
Ford Fuel Fill Assembly (TMAX1) - PN 54715 ............................................24
License Plate Hardware Assembly - PN 54548.......................................25

Page iv | Stellar®TMAX™ Owner’s Manual
Introduction
A copy of this manual is provided with every body and can be found in the hard plastic
manual case that is installed on the chassis. A copy of this manual shall remain with the
body at all times.
Throughout the manual, three signal words will be used to bring attention to important
items:
A NOTICE signal word indicates a practice not related to physical injury.
A WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A DANGER signal word indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any
time, any or all of the items, components, and parts deemed necessary for product
improvement or commercial/production purposes. This right is kept with no requirement or
obligation for immediate mandatory updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any
part of this manual is unclear or incorrect, please contact the Stellar Customer Service
Department by phone at 800-321-3741 or email at [email protected].
WARNING
NOTICE
DANGER
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]

Stellar®TMAX™ Owner’s Manual | Page v
TMAX Service Body Terminology
Curbside
Crane
Compartment
Work Bench
Bumper
Work Bench
Bumper
Curbside
2nd Vertical
Compartment
(CS2V)
Streetside
3rd Vertical
Compartment
(SS3V)
Streetside
2nd Vertical
Compartment
(SS2V)
Streetside
1st Vertical
Compartment
(SS1V)
Curbside 1st Vertical
Compartment
(CS1V)
Curbside Horizontal
Compartment
Streetside Horizontal
Compartment
Streetside Compartment
Master Locking Arm
Streetside Compartment
Master Locking Arm
Curbside Compartment
Master Locking Arm
Curbside Compartment
Master Locking Arm
Streetside View
Curbside View

Page vi | Stellar®TMAX™ Owner’s Manual
TMAX Service Body Specications
TMAX™30K-9
Applicable Chassis14,000 – 19,500 GVWR
Cab to Axle60” (152.4 cm)
Body Length109” (276.9 cm)
Body Height (Steel)44”/60” (111.76/152.4 cm)
Body Height (AL)52” (132.08 cm)
Body Width94” (238.76 cm)
Compartment Depth22” (55.88 cm)
Floor Width50” (127 cm)
Net Weight (Steel)2,610 lbs (1184 kg)
Net Weight (AL)2,220 lbs (1007 kg)
Crane ModelsEC3200, EC4000, EC5000
3315, 4421, 5521
TMAX™30K-11
Applicable Chassis14,000 – 19,500 GVWR
Cab to Axle84” (213.36 cm)
Body Length133” (337.82 cm)
Body Height (Steel)44”/60" (111.76/152.4 cm)
Body Height (AL)52" (132.08 cm)
Body Width94” (238.76 cm)
Compartment Depth22” (55.88 cm)
Floor Width50” (127 cm)
Net Weight (Steel)2,710 lbs (1229 kg)
Net Weight (AL)2,250 lbs (1021 kg)
Crane ModelsEC3200, EC4000, EC5000
3315, 4421, 5521
TMAX™1-9
Applicable Chassis16,000 – 19,500 GVWR
Cab to Axle60” (152.4 cm)
Body Length109" (276.86 cm)
Body Height (Steel)44”/60" (111.76/152.4 cm)
Body Height (AL)52" (132.08 cm)
Body Width94” (238.76 cm)
Compartment Depth22” (55.88 cm)
Floor Width50” (127 cm)
Net Weight (Steel)3,285 lbs (1490 kg)
Net Weight (AL)2,750 lbs (1247 kg)
Crane Models3315, 4421, 5521, 7621, 7630
TMAX™1-11
Applicable Chassis16,000 – 19,500 GVWR
Cab to Axle84” (213.36 cm)
Body Length133” (337.82 cm)
Body Height (Steel)44”/60" (111.76/152.4 cm)
Body Height (AL)52" (132.08 cm)
Body Width94” (238.76 cm)
Compartment Depth22” (55.88 cm)
Floor Width50” (127 cm)
Net Weight (Steel)3,740 lbs (1696 kg)
Net Weight (AL)3,050 lbs (1383 kg)
Crane Models3315, 4421, 5521, 7621, 7630
TMAX™2-11
Applicable Chassis19,500 GVWR and up
Cab to Axle84" (213.36 cm)
Body Length133" (337.82 cm)
Body Height60” (152.4 cm)
Body Width94" (238.76 cm)
Compartment Depth22” (55.88 cm)
Floor Width50" (127 cm)
Net Weight (Steel)4,465 lbs (2025 kg)
Net Weight (AL)3,510 lbs (1592 kg)
Crane Models7621, 7630, 9621, 9630,
10621, 10630, 12621, 12630
TMAX™2-14
Applicable Chassis19,500 GVWR and up
Cab to Axle120" (304.8 cm)
Body Length169" (429.26 cm)
Body Height60” (152.4 cm)
Body Width94" (238.76 cm)
Compartment Depth22” (55.88 cm)
Floor Width50" (127 cm)
Net Weight (Steel)4,985 lbs (2261 kg)
Net Weight (AL)3,780 lbs (1715 kg)
Crane Models7621, 7630, 9621, 9630,
10621, 10630, 12621, 12630

Stellar®TMAX™ Owner’s Manual | Page vii
TMAX Service Body Specications (cont.)
TMAX™3S
Applicable Chassis33,000 GVWR and up
Cab to Axle120" (304.8 cm)
Body Length169" (429.26 cm)
Body Height60" (152.4 cm)
Body Width96" (243.84 cm)
Compartment Depth22” (55.88 cm)
Floor Width50"/52" (127/132.1 cm)
Net Weight6,750 lbs (3062 kg)
Crane Models14530
TMAX™3T
Applicable Chassis46,000 GVWR and up
Cab to Trunnion138" (350.58 cm)
Body Length210" (533.40 cm)
Body Height60" (152.4 cm)
Body Width96" (243.84 cm)
Compartment Depth22” (55.88 cm)
Floor Width50"/52" (127/132.1 cm)
Net Weight7,495 lbs (3400 kg)
Crane Models14530
TMAX™LP-12
Applicable Chassis15,000 – 19,500 GVWR
Cab to Axle84” (213.36 cm)
Body Length145" (368.3 cm)
Body Height44” (111.76 cm)
Body Width96" (243.84 cm)
Compartment Depth17” (43.2 cm)
Floor Width75"/78" (190.5/198.1 cm)
Net Weight3,390 lbs (1538 kg)
Crane ModelsEC4000, EC5000, EC6000
4421, 5521, 7621, 7630
TMAX™LP-14
Applicable Chassis15,000 – 19,500 GVWR
Cab to Axle108” (274.32 cm)
Body Length169" (429.26 cm)
Body Height44” (111.76 cm)
Body Width96" (243.84 cm)
Compartment Depth17” (43.2 cm)
Floor Width75"/78" (190.5/198.1 cm)
Net Weight3,665 lbs (1662 kg)
Crane ModelsEC4000, EC5000, EC6000
4421, 5521, 7621, 7630

Page viii | Stellar®TMAX™ Owner’s Manual
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Stellar®TMAX™ Owner’s Manual | Page 1
Stabilizer Operation
Before operating the stabilizers, make sure that the service truck is parked on an even
surface and be aware of the surface the truck has been positioned upon. The area should
be a rm supporting surface.
Keep clear of stabilizer legs during operation. Moving stabilizers can
cause serious crushing injuries. Make certain that all personnel are clear of the stabilizer
and the ground contact point before operating.
Do not raise the rear tires of the truck off the ground with the stabilizers.
Conrm that the stabilizers are positioned on stable, at ground and that the truck is as
level as possible both front to rear and side to side. Use stabilizer pads to ensure the proper
distribution of weight.
Step 1: Fully extend the stabilizer beam. Note: Manual beams will have to be pulled out. If
equipped with a power out option, push downward on the valve bank lever labled
‘CS Extend’ or ‘SS Extend’ until the beam stops moving outward.
Step 2: Lower the curbside stabilizer leg by pushing down on the valve bank lever labled
‘CS Down.’ Lower the stabilizer until it makes good contact with the rm supporting
surface. If equipped with manual crankdown legs, manually lower the legs until
they make good contact with the supporting surface. Avoid over-extending the
stabilizer leg. The truck tires should remain in contact with the ground surface.
Step 3: Lower the streetside stabilizer leg by pushing downward on the valve bank control
lever labled ‘SS Down.’ Lower the stabilizer until it makes good contact with the
rm supporting surface. If equipped with manual crankdown legs, manually
lower the legs until they make good contact with the supporting surface. Avoid
over-extending the stabilizer leg. The truck tires should remain in contact with the
ground surface.
WARNING
WARNING
Air Drain Operation
Depending on where and how the air drain valve is mounted to the body determines the
operation. Follow the decal instructions for correct positioning of the valve handle.
Always drain air tank/receiver before leaving a job or work site. Air tank
should not have compressed air while driving the service truck.
WARNING
Masterlock Operation
Step 1: Close all doors.
Step 2: Rotate the handle into the locked position, aligning the holes.
Step 3: Insert the locking device into the aligned holes.
Note: Perform these steps for each applicable side pack.
Chapter 1 - Operation
This chapter contains information regarding the operation of Stellar manufactured service
bodies. Please study the following pages to ensure your familiarity with the operation
process. This understanding is vital to the safe and efcient operation of the service body.

Page 2 | Stellar®TMAX™ Owner’s Manual
Door Latch Operation
Step 1: To open, pull the T-Handle portion of the latch outward.
Step 2: Turn T-Handle as follows:
Curbside Door Latches: Turn handle clockwise to open the door.
Streetside Door Latches: Turn handle counter-clockwise to open the door.
Crane Drain Pan Operation
Removing the Drain Pan
Step 1: Pull the quick release pin located on the right side of the drain pan.
Step 2: Slide the drain pan to the right (Toward the right side wall of the crane
compartment).
Step 3: Lower the drain pan and clean as needed. Remove debris and clean the drain
tube.
Re-Installing the Drain Pan
Step 1: Lift the drain pan, staying toward the right side of the crane compartment.
Step 2: Re-align the tab brackets to the drain pan slots.
Step 3: Slide the drain pan pin to the left (Toward the rear of the body).
Step 4: Re-install the quick release pin.
Sliding Top Operation
Opening the Sliding Top
Step 1: Pull the latch assembly T-Handle outward.
Step 2: Turn the T-Handle counter-clockwise to unlatch the door rods from the rod guides.
Step 3: Pull the door assembly upward and over until the door holders snap into the holder
sockets.
Step 4: Using both hands, apply even pressure and push the rear sliding top assembly
forward until it stops.
Closing the Sliding Top
Step 1: Using both hands, pull the rear sliding top section toward the rear of the body until it
stops.
Step 2: With the tailgate assembly in the stowed and locked position, pull up and then
downward on the door assembly.
Step 3: Turn the T-Handle clockwise until the door rods slide into the rod guides.
Step 4: Push the T-Handle back into the latch assembly pocket.
Tailgate Operation
Lowering the tailgate
Step 1: Pull upward on the red post/bar attached to the right side linkage of the tailgate.
Step 2: Now pull downward on the tailgate.
Closing/Stowing the tailgate
Step 1: Pull upward on the red post/bar attached to the right side linkage.
Step 2: Push the tailgate upward until it stops.
Step 3: Pull downward on the red post/bar to lock the tailgate in place.

Stellar®TMAX™ Owner’s Manual | Page 3
Chapter 2 - Maintenance
Maintenace Item Action Note Interval
Door Latch
Assembly
Inspect and
Lubricate
Lubricate with EP2 grease or light-weight
lithium spray grease. Monthly
Door Rod Guides Inspect and
Lubricate
Lubricate with EP2 grease or light-weight
lithium spray grease. Monthly
Door Spring Rod Inspect and
Lubricate
Lubricate with EP2 grease or light-weight
lithium spray grease. Monthly
Masterlock Rod
Guides
Inspect and
Lubricate
Lubricate with EP2 grease or light-weight
lithium spray grease. Monthly
Door Hinge Inspect and
Lubricate
Lubricate with EP2 grease or light-weight
lithium spray grease. Quarterly
Tailgate Inspect and
Lubricate
Lubricate hinges with light-lithium grease
or aerosol spray. Quarterly
Body Mounting
Hardware
Inspect and
Torque
Inspect the mounting brackets for
damage or cracks. Check all mounting
ca
p
screws for
p
ro
p
er tor
q
ue.
Quarterly
Compartment
Drain Plugs
Inspect and
Replace
Check the security of the compartment
drain plugs. Replace if they are
cracked or loose.
Monthly
Body Washing Wash the
Body
Wash the body to prevent damage from
any type of corrosive substances
collected from roads or
j
ob sites.
Weekly
Weatherstripping Inspect and
Replace
Check door and compartment
weatherstrip seal for rips or tears.
Re
p
lace as needed.
Quarterly
Decals Inspect and
Replace
Inspect all decals attached to the body
to ensure that they are all still legible.
Re
p
lace as needed.
Monthly
Body Mounted
Lights
Inspect and
Replace
Inspect all body lights for damage and
replace as needed: Marker Lights,
Clearance Lights, Turn/Stop/Tail Lights,
Back-up Lights, Compartment Lights,
Flood Li
g
hts.
Daily

Page 4 | Stellar®TMAX™ Owner’s Manual
When using the torque data in the
chart, the following rules should be
observed:
• Bolt manufacturer’s particular
specications should be consulted
when provided.
• Flat washers of equal strength
must be used.
• All torque measurements are
given in foot-pounds. To convert
to inch-pounds, multiply by 12.
• Torque values specied are for
bolts with residual oils or no special
lubricants applied.
• Torque values for socket-head
capscrews are the same as for
Grade 8 capscrews.
• Do not use these values if a different torque value or tightening
procedure is given for a specic application. Torque values listed are for general use
only. Check tightness of fasteners periodically.
• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts
with identical grade.
• Fasteners should be replaced with the same or higher grade. If higher grade fasteners
are used, these should only be tightened to the strength of the original.
• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the
dry torque values shown in the chart below, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated”
means coated with a lubricant such as engine oil, or fasteners with phosphate and oil
coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts
to approximately 80% of dry bolts.
Size Bolt DIA Plain Plated Plain Plated Plated
(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)
5/16-18 0.3125 17 13 25 18 22
3/8-16 0.3750 31 23 44 33 39
7/16-14 0.4375 49 37 70 52 63
1/2-13 0.5000 75 57 105 80 96
9/16-12 0.5625 110 82 155 115 139
5/8-11 0.6250 150 115 220 160 192
3/4-10 0.7500 265 200 375 280 340
7/8-9 0.8750 395 295 605 455 549
1-8 1.000 590 445 910 680 823
1 1/8-7 1.1250 795 595 1290 965 1167
1 1/4-7 1.2500 1120 840 1815 1360 1646
1 3/8-6 1.3750 1470 1100 2380 1780 2158
1 1/2-6 1.500 1950 1460 3160 2370 2865
GRADE 5 GRADE 8 GRADE 9
Torque Data Chart
A note about washing the TMAX body:
The body should be washed at least once per week to prevent damage to the paint,
wiring or rubber material from any type of corrosive substances collected from roads or
job sites. When washing the body, avoid direct water spray toward electrical components
such as oodlights, radio remote receivers, the VEC center, and areas of the body which
may have rock chips.
NOTICE

Stellar® TMAX™ Owner’s Manual | Page 5
PN Description
71479 Door Latch
71480 Door Latch
29446 Key Lock Cylinder & Key
71476 Hinge
19321 Door Bumper (clear w/adhesive)
D0202 Fender Rubber
14000 Push-in Fastener (Fender Rubber)
16909PC Vise Mount Bracket
9263 Quick Release Pin (Vise mount bracket)
63894 Weatherstrip
63895 Weatherstrip
17162 Weatherstrip
17352 Plastic Plug (Compartments)
C4702 Non-Slip Surfacing (4" wide strip)
C5992 Rubberized Rock Chip Guard
C4821 Mud Flap (Stellar) 24" X 24"
54547 Grab Handle Assembly
37422 Solid State Solenoid
33552 Electrical Center Primary (VEC)
C6072 Relay
20100 Light Box (Right hand mount)
20101 Light Box (Left hand mount)
13143 Light (stop/turn/tail) 4.00" round LED
13144 Light (amber clearance) 2.00" round LED
13145 Light (red) 2.00" round LED
27626 Light (backup) 4.00 round LED
2320 Light (license plate)
10334 Grommet (4.00" light)
C4862 Grommet (2.00" light)
0540 Reector 3.00" amber
0541 Reector 3.00" red
51263 Floodlight (optional)
14002 Compartment Light (optional)
Replacement Parts

Page 6 | Stellar®TMAX™ Owner’s Manual
This page intentionally left blank.

Stellar®TMAX™ Owner’s Manual | Page 7
TMAX Installation Notes
• Before performing any tasks that involve welding to the chassis, refer to the specic
chassis manufacturer’s recommendations.
• When lifting and placing the body, use the D-Ring tiedown locations and always lift
vertically.
Chapter 3 - Installation
TMAX1/AL/30K Mounting Kit - Ford - PN 13258
EXISTING HOLES IN FORD CHASSIS.
DRILL EXISTING HOLES TO FIT 5/8 BOLT
1
OF SUBFRAME.
FORD MOUNTING HOLES.
FROM CAB TO FRONT
OF MOUNTING PLATE.
BODY MOUNT ON REAR
BODY MOUNT ON FRONT OF SUBFRAME
2
13.00
30.00
PN 13258
ITEM PART DESCRIPTION
113251PC BRKT BODY MOUNT FRONT RF
2 13254PC BRKT BODY MOUNT FRONT LF
3 C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY
4 C1038 WASHER 0.63 FLAT
524868 NUT 0.63-11 HHGR8 NYLOCK ZY
6 13113 SUBRAME WLDMT 6620 CRANE BODY

Page 8 | Stellar®TMAX™ Owner’s Manual
TMAX1/AL/30K Mounting Kit - Dodge - PN 57645
40.94
ITEM PART DESCRIPTION
1 13253 SPACER REAR .38X3.00X25.00 GM
213251PC BRKT BODY MOUNT FRONT RF
3 13254PC BRKT BODY MOUNT FRONT LF
4 C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY
5 C1038 WASHER 0.63 FLAT
6 2826 NUT 0.63-11 HH NYLOC
7 24176 SPACER T1 / 5500
857646SPACER FRONT D5500 2010
2
3
1
3
4
5
6
5
7
7
ARE SHOWN FOR REFERENCE ONLY.
NOTE: FRAME AND SUBFRAME WELDMENT
NOTE: AFTER LOCATING THE PART, IT CAN BE TACK
WELDED IN PLACE FOR EASE OF INSTALLATION
8
BODY SUBFRAME
MEASUREMENT FROM CENTER OF
AXLE TO REAR OF FRONT MOUNT
PN 57645

Stellar®TMAX™ Owner’s Manual | Page 9
TMAX2/AL Mounting Kit - PN 52043
41.28
74.28
PN 52043
AXLE TO REAR MOUNTING HOLE
IMPORTANT NOTE: DO NOT OVER SIZE MOUNTING
HOLES IN CHASSIS FRAME.
3
2
1
4
2
2
3
6
2
4
3
2
4
NOTE:
DIFFERENCE IN LENGTH TO MEASUREMENTS
FOR BODIES LONGER THAN 11 FEET, ADD
2
MEASUREMENT FROM CENTER OF
5
AXLE TO FRONT MOUNTING HOLE
MEASUREMENT FROM CENTER OF
.YTQNOITPIRCSEDTRAPMETI
113951PCBRKT BOTTOM BODY MNT POWDERCOAT BLK2
2C5902 WASHER 0.63 SAE FLAT YELLOW GR828
3C1025CAP SCR 0.63-11X2.00 HHGR8 ZY 14
424868 NUT 0.63-11 HHGR8 NYLOCK ZY 14
241-2XAMTHCEMRAEHSETALP716345
613673BRACKET BODY MOUNT 9620 BODY 2

Page 10 | Stellar®TMAX™ Owner’s Manual
TMAX3 Mounting Kit - Single Axle - PN 27936
109.28
64.28
.YTQNOITPIRCSEDTRAPMETI
14543 CAP SCR 0.75-10X2.00 HHGR8 ZY 6
2C6219 WASHER 0.75 SAE FLAT YELLOW GR812
3C0538 NUT 0.75-10 HHGR8 NYLOC 6
4C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY 16
5C5902 WASHER 0.63 SAE FLAT YELLOW GR832
61COLYNHH11-36.0TUN62826
200.03X05.2X83.TALF358517
824639 BRACKET BODY MOUNT T3 BODY 2
2YDOB3TRAEHSETALP775429
10 27281 PLATE REINF SHEAR T3 BODY 2
11 13951PC BRKT WLDMT BOTTOM BODY MNT T2 4
IMPORTANT NOTE: DO NOT OVER SIZE MOUNTING
HOLES IN CHASSIS FRAME.
PN 27936
8
MEASUREMENT FROM CENTER OF
12
2
4
5
11
11
11 7
7
65
BEHIND REAR SPRING SHACKLE.
1
4
5
1
REAR. HOLD FLUSH WITH REAR WHEN
2
AXLE TO FRONT MOUNTING HOLE
3
INSTALLING AND WELD TO TRUCK FRAME
USE PN 15853 .38 X 2.50 FLAT AS SPACER
ON CHASSIS WITH DOUBLE FRAME
RAILS THAT DO NOT EXTEND TO
BODY SUBFRAME
MEASUREMENT FROM CENTER OF
AXLE TO REAR MOUNTING HOLE

Stellar®TMAX™ Owner’s Manual | Page 11
TMAX3 Mounting Kit - Tandem Axle - PN 31143
88.69
133.69
PN 31143
.25
TYP 2
TO BODY
DO NOT
WELD TO
TRUCK FRAME
7
MEASUREMENT FROM CENTER OF
12
2
4
5
11
12
8
8
6
AXLE TO FRONT MOUNTING HOLE
3
5
1
4
5
1
2
MEASUREMENT FROM CENTER OF
AXLE TO REAR MOUNTING HOLE
.YTQNOITPIRCSEDTRAPMETI
14543 CAP SCR 0.75-10X2.00 HHGR8 ZY 6
2C6219 WASHER 0.75 SAE FLAT YELLOW GR812
3C0538 NUT 0.75-10 HHGR8 NYLOC 6
4C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY 20
5C5902 WASHER 0.63 SAE FLAT YELLOW GR840
02COLYNHH11-36.0TUN62826
79904SHEAR PLATE 0.50X9.00X12.002
200.03X05.2X83.TALF358518
2YDOB3TRAEHSETALP775429
10 27281PLATE REINF SHEAR T3 BODY 2
11 24639BRACKET BODY MOUNT T3 BODY 2
12 13951PCBRKT WLDMT BOTTOM BODY MNT T2 4
IMPORTANT NOTE: DO NOT OVER SIZE MOUNTING
HOLES IN CHASSIS FRAME.
BEHIND REAR SPRING SHACKLE.
REAR. HOLD FLUSH WITH REAR WHEN
INSTALLING AND WELD TO TRUCK FRAME
USE PN 15853 .38 X 2.50 FLAT AS SPACER
ON CHASSIS WITH DOUBLE FRAME
RAILS THAT DO NOT EXTEND TO

Page 12 | Stellar®TMAX™ Owner’s Manual
Wiring Harness: Side Pack (Both Sides) - PN 74722
PN 74722
Wire Harness
Side Pack