Stiga Pro 340 IX Instruction manual

PARK PRO 340 IX
2016-2020
WORKSHOP MANUAL

Edition
2018
Workshop Manual
PARK PRO 340 IX Index Page
2
The manual is divided into the following chapters:
1 General instructions 3
2 Frame and safety guards 15
3 Steering wheel 27
4 Hydraulic system 33
5 Belts 57
6 Control cables 63
7 Electrical system 75
© by STIGA - No use of the illustrations or duplication, reproduction or translation, even
partial, of the texts in this document may be made without explicit authorization.

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
1 General instructions
Page
3
Table of contents
1.1 Introduction ............................................................................................................4
1.1.1 Limited liability .................................................................................................4
1.1.2 How to read this manual ..................................................................................4
1.1.3 Figures .............................................................................................................4
1.1.4 Symbols, General warnings .............................................................................4
1.1.5 Abbreviations ...................................................................................................5
1.1.6 Safety instructions ...........................................................................................5
1.1.7 Lifting ...............................................................................................................6
1.1.8 Spare parts ......................................................................................................7
1.2 Warranty..................................................................................................................7
1.2.1 Warranty period ...............................................................................................7
1.2.2 Exceptions .......................................................................................................7
1.2.3 Interventions carried out after warranty expiry ................................................7
1.2.4 Reporting faults ...............................................................................................7
1.2.5 Ordering spare parts ........................................................................................7
1.3 Identication ...........................................................................................................8
1.4 Unpacking, assembly ............................................................................................9
1.4.1 Assembly .........................................................................................................9
1.4.2 Battery .............................................................................................................9
1.4.3 Final inspections ............................................................................................10
1.5 Maintenance .........................................................................................................11
1.5.1 General safety checks ...................................................................................12
1.5.2 Electrical safety check ...................................................................................12
1.6 Technical data ......................................................................................................13
1.6.1 Machine dimensions ......................................................................................14
1.6.2 General tightening torques ............................................................................14
1 General instructions
This manual refers to the PARK PRO 340 IX. The technical data can be found also in the
“INSTRUCTION MANUAL”.
This manual does not contemplate repairs to the engine or the transmission. In the event
of any problems concerning engines and transmission parts, contact the relative Service
Centre.
This manual and relative specications refer to the machine in its original state. This
manual does not cover machines which have undergone modications designed to alter
the machine itself.

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
1 General instructions
Page
4
1.1 Introduction
1.1.1 Limited liability
Despite the care and attention which has gone into the preparation of this manual, the
possibility of errors cannot be excluded. The author is not responsible for any information
which may be missing or incorrect. STIGA reserves the right to make changes to the
product at regular intervals without prior notice. The information provided in this manual is
based on data available at the time of publication. The drawings and photographs herein
may not completely match the machine you are working on in every detail.
1.1.2 How to read this manual
This manual is divided into chapters, headings and subheadings. The title of the paragraph
“2.1 Rear wheels” is a subheading in chapter 2 "Frame and safety guards" References to
titles or paragraphs are indicated with the abbreviation "chap." or "par." accompanied by
the relative number. Example: “chap. 2” or “par. 2.1”.
To facilitate consultation of the manual, each chapter is dedicated to a specic component.
There is a table of contents at the beginning of each chapter. The cover, on the other hand,
holds a general index of the chapters.
References to paragraphs or subheadings are indicated by the symbol followed by
the paragraph / subheading number, e.g: 1.1.3.
1.1.3 Figures
To identify the various components in the gures, alphabetical “numbering” is used. In
each gure numbering begins with (A). An exception is made when a series of gures are
needed to describe an operation: in this case each component is given the same letter in
every gure it appears in.
1.1.4 Symbols, General warnings
This manual makes use of certain symbols. Their function is to bring the attention of
the reader to the most important notes so that he can carry out the operations with due
caution:
A
E
F
EM10 16 mm 28 Nm
FM5 T20 3÷4 Nm
7. Replace the stop ring (B).
8. Remove the hubcap (A).
8. Tighten the screw (F).
10. Replace the rear wheel.
11. Tighten the wheel nuts (E).
Reference to the position of
the screws in the drawing
The table provides, in a simple and
immediate way, all informations
concerning the screws used, the type of
the tool and the tightening torques
Location of the components
mentioned in the text
Descriptions of the gure

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
1 General instructions
Page
5
Warning!
This symbol indicates that failure to carefully follow the instructions may result
in injury.
Caution!
This symbol indicates that failure to carefully follow the instructions may result
in damage to materials and equipment.
NOTE This text highlights the need to read the information carefully.
This symbol indicates a reference to another section of the manual.
Click on the number to go to the section indicated.
Highlights all the operations which require different methods of intervention
depending on the version of the machine, any modications which have been
made over time and the accessories installed.
NOTE
All the indications “front”, “back”, “right” and “left” are in relation to the
position of the seated operator.
The description of elementary operations which any good mechanic
should be able to perform have deliberately been left out of this manual,
giving preference to more specic aspects with indications of the most
suitable methods for optimum execution of the works.
Please take care to read all the contents in this manual so as to become
familiar with the machine: this is essential if you want to work rationally
on the machine without making mistakes and wasting time.
Remember that all problems connected with use of the machine are
amply covered in the User Manual.
Hot parts
Please note that the engine and exhaust systems heat up signicantly during use. To avoid
the risk of injury, give the engine and exhaust system time to cool down before starting any
repair or maintenance work on the machine.
1.1.5 Abbreviations
The following abbreviations are used in this manual:
Chap. = Chapter - Par. = Paragraph - HST = Hydrostatic Transmission - PTO = Power
Take-Off.
1.1.6 Safety instructions
A. Level of technician training
All maintenance, disassembly and repair operations must be carried out by expert
maintenance mechanics who are familiar with all the safety and accident prevention
regulations and have read the procedures described in this manual

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
1 General instructions
Page
6
B. Safety principles to be implemented
All the machines have been built in compliance with the strictest European standards on
safety. To keep the initial level of safety unaltered over time, it is important for the Service
Centre to act accordingly and carry out all necessary checks and inspections whenever
possible.
In particular, each time work on the machine is requested it must:
1. check:
• correct operation of the safety microswitches;
• that none of the safety guards or devices have been removed;
• that none of the safety/warning decals have become illegible/damaged (these are
considered integral parts of the safety devices).
2. it must also:
• restore correct operation of any safety devices which may have been removed or
tampered with;
• reinstall any ineffective, damaged and/or missing safeguards;
• replace any illegible decals;
• avoid carrying out any work or modication to the machine or engine which changes
its operating performance or could lead to use of the machine which is improper or in
any case different to the use it was designed and homologated to carry out;
• inform the Customer that any failure to observe the aforementioned points will
automatically nullify the warranty and exonerate the manufacturer from all liability.
C. Precautions during work
The interventions described herein do not usually entail any particularly hazardous
situations except for those usually linked to any kind of mechanical work. Any risks can be
avoided by taking the usual amount care and attention required for this kind of work.
As well as observance of the usual rules and regulations on the prevention of accidents
common to workshops, please remember to:
• remove the keys from the ignition before commencing any work;
• protect hands with suitable work gloves, especially when working on or near the cutting
device;
• make sure that the work in progress does not lead to any accidental fuel leaks or spills;
• never smoke when working on the fuel tank or handling fuel;
• not inhale oil or fuel fumes;
• immediately clean up any traces of spilt fuel;
• test the engine only in a well ventilated environment or in the presence of an adequate
exhaust fumes extractor system;
• not disperse oil, fuel or other hazardous waste into the environment. This kind of waste
must be disposed of in compliance with the relative legislation in force;
• make sure no-one can inadvertently carry out actions which could compromise the safety
of the mechanic working on the machine.
D. Tools required
All the operations described herein can be carried out using the tools usually available in a
good vehicle repair workshop.
1.1.7 Lifting
Before starting any work under the machine, check the load capacity of the lifting
equipment or the jack.

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
1 General instructions
Page
7
1.1.8 Spare parts
Always use genuine spare parts for repairs.
1.2 Warranty
1.2.1 Warranty period
The warranty is provided in the way and within the limits in the contract. With regards the
engine and transmission unit, the warranty terms provided by the relative manufacturer are
valid.
1.2.2 Exceptions
The warranty does not cover damage caused by:
• Failure of the user to become familiar with the documentation accompanying the machine.
• Carelessness.
• Incorrect or prohibited use and installation.
• The use of non-original spares.
• The use of accessories not supplied or approved by STIGA.
Further more, the warranty does not cover:
• Wear components, such as blades, belts, wheels, batteries, cables.
• Normal wear and tear.
• Engine and transmission. These components are covered by the warranty provided by
the relative manufacturer, in compliance with the specied terms and conditions.
The purchaser is covered by the national legislation in force in his country. Purchaser’s
rights envisaged by national laws are not in any way restricted by this warranty.
1.2.3 Interventions carried out after warranty expiry
For each intervention carried out on the machine, the Service Centre must ll in the report
indicating the machine’s serial number, a brief indication of the problem encountered, the
operations performed and any spare parts used.
A copy of said reports must be kept and made available to the Manufacture, together with
any replaced parts in the event of complaints from the Customer.
1.2.4 Reporting faults
Please report any faults which may recur with particular frequency to the Manufacturer so
that the problem in question can be duly investigated and corrective action implemented
during the production stage.
In the same way the Manufacturer will notify the Service Centre of any faults encountered
on the machines produced and provide indications on the best way to deal with them.
1.2.5 Ordering spare parts
When ordering spare parts it is essential to cite the code number (for reference use the
explosion diagram corresponding to the year of manufacture) indicated on the product’s
identication label.

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
1 General instructions
Page
8
1.3 Identication
Machine
L
WA
dB
kg
kW - /min 1
Each machine is supplied with a label (1) afxed
to the column, indicating the technical data, the
model and the serial number.
The model and serial number must be indicated
on the intervention sheet, when requesting
application of the warranty and are indispensable
in the ordering of spare parts.
Transmission
1
This machine is equipped with 2 hydrostatic
transmissions.
These components are supplied by an external
manufacturer and are
built to precise technical specications which
distinguish it from similar products made by the
same manufacturer. The serial number indicated
on the label (1) makes it possible to correctly
identify the product and its characteristics and
must always be cited when ordering spare parts or
requesting any information from the Manufacturer.
Engine
1
The engine is built to precise technical
specications which distinguish it from similar
products made by the same manufacturer. The
serial number indicated on the label (1) makes it
possible to correctly identify the product and its
characteristics and must always be cited when
ordering spare parts or requesting any information
from the Manufacturer.

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
1 General instructions
Page
9
1.4 Unpacking, assembly
All STIGA machines undergo thorough inspection before delivery.
Machines are delivered as fully assembled as possible.
This means that nal assembly after delivery is quick and easy.
Caution!
The machine must stay on the pallet while it is being unpacked and assembled.
1.4.1 Assembly
For assembly instructions, 7.5.1
1.4.2 Battery
• The battery is a valve-regulated one.
Install/remove the battery in accordance with the instructions provided in chapter 7
7.5.1
Valve-regulated battery
This type of battery requires minimum maintenance. It has no caps or electrolyte level
controls.
Warning!
• Never wear metal rings, bracelets, necklaces or other similar jewellery when
working on batteries. They could create a short-circuit or re.
• The battery must be fully charged before being used for the rst time. The
battery must be fully charged before being put into storage. Serious damage
may occur if the battery is put into storage at.
• If the leads are disconnected/connected in the wrong order, there is a risk of
a short-circuit and damage to the battery.
• Inverting the cables on the poles may damage the battery and the alternator.
• The engine must never be used with the battery disconnected. This could
damage the alternator and the electrical system.

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
1 General instructions
Page
10
Charging by the engine
The battery can be charged by the machine’s alternator as follows:
1. Install the battery in the machine.
2. Position the machine outside or set up an exhaust fumes extraction device.
3. Start the engine in accordance with the indications in the instructions for use.
4. Leave the machine in continuous operation for 45 minutes (not applicable for completely
at batteries).
5. Stop the motor. The battery will now be fully charged.
Charging with a battery charger
When charging the battery with a battery charger, make sure it is a genuine STIGA battery
charger. The battery will be damaged if other battery chargers are used.
1.4.3 Final inspections
Interventions before start-up
Before starting the machine proceed as follows:
• Check/top-up the fuel.
• Check/adjust the engine oil level.
• Check the tyre pressure.
• Carry out safety checks.
• Test drive.
Test drive
The engine must run at minimum revs to reach the correct operating temperature before
carrying out the test drive. For more detailed instructions, refer to the instruction manual.
Operate the machine for a few minutes. Check all the various functions. In particular check
that the safety devices all work properly.
If a cutting device or other equipment is envisaged, these devices must be installed before
carrying out the test drive with the machine.

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
1 General instructions
Page
11
1.5 Maintenance
The instruction manual includes a series of interventions to be carried out by the Customer
for the purpose of ensuring minimum basic maintenance and other operations which are
not always within his capabilities.
This is why the Service Centre should undertake to maintain the machine in perfect
working order, acting in accordance with the following table:
Maintenance point
First time Maintenance
interval See Chap. par.
“Service hours/
Months”
Safety checks 5 50/12 1.5.1
1.5.2
Tyre pressure, check,
adjust 5 50/12 Tyre, air pressure
Engine oil, change 5 50/12 Engine oil
Drive belts, check 5 50/12 Drive belts, check
Steering adjustment 5 50/12 Steering, adjustment
Lubrication of the
bearings in the
articulation
5 50/12 2.2
Lubrication of the shaft
on the front wheels and
the angle ball joints.
50/12 2.2
Engine air lter, clean/
change 100/24 Engine air lter
Spark plug, change/
replace (when present) 100/24 Spark plug (if present)
Transmission, check 100/24 Transmission
4.8.1
Exhaust system, check 100/24 Exhaust system
Electrical system, check 100/24 Electrical system
PTO, check 100/24 Power take-off
Check controls 100/24 Check controls
Valve play (for petrol
engine) 100/24 For the engine, refer to the
dedicated manual
Test driving 100/24 Test drive

Edition
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PARK PRO 340 IX
Chapter
1 General instructions
Page
12
1.5.1 General safety checks
Object Result
Fuel lines and connections. No leaks.
Power cables. All insulation intact.
No mechanical damage.
Exhaust system. No leakage at the joins.
All screws tightened.
Test drive. No abnormal vibrations.
No abnormal noise.
1.5.2 Electrical safety check
Status Action Result
Driver not seated.
Parking brake engaged. Try to start the engine.
The motor does not start.
On the display (if present)
the message “SIT DOWN”
appears.
Driver not seated.
Parking brake disengaged. Try to start the engine.
The motor does not start.
On the display (if present) the
message “PRESS BRAKE"
appears.
Driver seated.
Parking brake engaged. Try to start the engine. The engine starts.
Engine on, cutting device
disengaged, parking brake
engaged.
The driver gets up
from the seat. The engine stays on.
Tyre, air pressure
Check the tyre pressure. Adjust if necessary. The recommended tyre pressure is 0.6 bar
for front tyres and 0.4 bar for rear tyres.
Engine oil
See the manual provided by the engine manufacturer.
Drive belts, check
Check the condition of all the belts and tensioners 5.1
Steering, adjustment
See chapter 3 3.
Engine air lter
Consult the “INSTRUCTION MANUAL” supplied with the machine. Also see the manual
provided by the engine manufacturer.

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Chapter
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Page
13
Spark plug (if present)
Remove the spark plug and clean or replace it as required. Also see the manual provided
by the engine manufacturer.
Transmission
Check for any abnormal noises.
Exhaust system
Check that there are no cracks, leakage or other types of damage. Check the hook up
devices. Also see the manual provided by the engine manufacturer.
Electrical system
Check there are no damaged cables, contacts or other devices. Check that all cables are
securely fastened to the frame using the relative cable ties. Check that none of the cables
rub against the frame as this could lead to damaged cables and short circuits. Check the
tightness of the battery terminals. See chapter 7 7
Check controls
Check that all the controls function properly and that there is no jamming or excessive
play. Adjust if necessary. See chapter 4 4
Power take-off
Check that the magnetic clutch engages rotation of the accessory in the preset time and
that it does not slip during operation at normal load. Replace the clutch if necessary.
Check that the PTO belt engages rotation of the accessory in the preset time and that it
does not slip during operation at normal load. Adjust if necessary.
Check that the PTO brake (if present) stops any rotation within a specic time. Adjust if
necessary.
The stopping time must never exceed 3 seconds.
1.6 Technical data
For all the Technical Date, see the “INSTRUCTION MANUAL”.

Edition
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PARK PRO 340 IX
Chapter
1 General instructions
Page
14
1.6.1 Machine dimensions
B
H
D
G
C
A
E
F
U.M 340 IX
A mm 2565
B mm 1185
C mm 863
D mm 1223
E mm 1970
F mm 923
G mm 790
H mm 1256
1.6.2 General tightening torques
Tightening torques for screws and nuts unless otherwise specied:
Thread Torque
M5 6 Nm
M6 10 Nm
M8 24 Nm
M10 47 Nm

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
2 Frame and safety guards
Page
15
Table of contents
2.1 Rear wheels ..........................................................................................................16
2.1.1 Hub adjustment and wheel installation (standard position) ...........................16
2.2 Lubrication ...........................................................................................................17
2.3 Safety guards and tank removal .........................................................................19
2.3.1 Engine casing ................................................................................................20
2.3.2 Tank ...............................................................................................................22
2.3.3 Articulated joint guard ....................................................................................22
2.3.4 Tensioner guard .............................................................................................24
2.3.5 Steering guard ...............................................................................................24
2.3.6 Dashboard casing ..........................................................................................25
2.3.7 Dashboard .....................................................................................................26
This chapter provides a brief description of how to disassemble and assemble the machine
frame and safety guards.
2 Frame and safety guards

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
2 Frame and safety guards
Page
16
2.1 Rear wheels
2.1.1 Hub adjustment and wheel installation (standard position)
A B
NOTE: If the measurements (A) and (B) between
the front and back wheels are not identical,
the machine will have steering problems.
B
A
C (2x)
1. Lift the machine using a jack.
2. Remove the wheel.
3. Remove the hubcap (A) and the stop
ring (B).
4. Slacken the screws (C).
C (2x)
D
Y
20 mm
CM8 T40 20÷25 Nm
5. Slide the hub (D) along the axle and position
at a height (Y) of 20 mm.
6. Tighten the screws (C).
Installation of wheel when snow chains are
used.
To ensure that the chains do not rub against
structural parts of the machine it may be necessary
to reduce the distance (Y); this distance my be
reduced until the hub (D) rests on the stop ring
(B).
A
E
F
EM10 16 mm 28 Nm
FM5 T40 3÷4 Nm
7. Replace the stop ring (B).
8. Remove the hubcap (A).
9. Tighten the screw (F).
10. Replace the rear wheel.
11. Tighten the wheel nuts (E).

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
2 Frame and safety guards
Page
17
2.2 Lubrication
For the relative intervention times, see the Maintenance Summary Table in the
“INSTRUCTION MANUAL” (user manual).
Note! Lubrication is necessary even if the machine is only used for only a few
hours a year.
Note! Lubrication provides protection not only against wear but also against
rust.
Note! Lubricate the machine before putting it into storage for a prolonged
period of time.
Lubricate the various parts as described below:
Object Action Pos.
Centre point
3 grease nipples located on the central
articulation on the left-hand side of the
machine.
Use a grease gun lled with universal
grease.
Pump until the grease seeps out.
A
Tensioning arms Lubricate the support points of the
tensioning arms with oil. B
Wheel bearings
2 grease nipples.
Use a grease gun lled with universal
grease.
Pump until the grease seeps out.
C
Quick-release
supports
1 grease nipple for each front wheel.
Use a grease gun lled with universal
grease.
Pump until the grease seeps out.
D
Control cabìes Lubricate the control cable ends with oil. E

Edition
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Workshop Manual
PARK PRO 340 IX
Chapter
2 Frame and safety guards
Page
19
2.3 Safety guards and tank removal
AA
B
C
D
E
F G
Note! To open the bonnet follow the procedure described in the “INSTRUCTION
MANUAL”.
Pos. Object References
ATop engine casing 2.3.1
BBottom engine casing 2.3.1
CRear articulated joint guard 2.3.3
DFront articulated joint guard 2.3.3
ESteering guard 2.3.5
FDashboard casing 2.3.6
GDashboard 2.3.7

Edition
2018
Workshop Manual
PARK PRO 340 IX
Chapter
2 Frame and safety guards
Page
20
2.3.1 Engine casing
Engine upper casing
Removal of the top front casing makes it possible to:
• reach the fuses;
• remove the bottom casings.
Proceed as follows
ABA
AM6 T30 5÷6 Nm
1. Undo the 4 screws (A) on each side.
2. Remove the fuel cap (B).
Caution!!!
For safety reasons and to stop impurities or anything else getting into the tank,
only remove the cap at the time of removing the casing.
3. Lift and remove the casing.
B
4. Replace the fuel cap (B).
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