Strack PowerMax light SN5650-PMOL-0330 User manual

CAM UNIT
SN5650-PMOL-0330 — SN5650-PMOL-1200-V04
OPERATING INSTRUCTIONS
PowerMax
light
the simple solution

2STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel [phone] · www.strack.de
07.2022
IOperating Instructions -- PowerMax Scam unit PMOL
PowerMax
Contents: Page:
Preamble 4
1. Safety instructions. Please absolutely consider! 5
2. After receipt of delivery 6
3. Features 7
3.1 Description of the designs 8
4. Scope of delivery 8
5. Design of the PowerMax side cams 9
6. Preparation of tool and press 10
7. Shouldering 10
7.1.1 Dowel pin (old „Z“) 11
7.1.2 Slot nuts LONG + CROSS (old „N“) 12
7.1.3 Slot nut CROSS + dowel pin 12
7.1.4 Slot nut LONG + dowel pin 12
8. Production 13
8.1 Handling with safety ring bolt (SN1594) 14
8.1.1 Mounting of the cam slide in the cam retainer 14
8.1.2 Mounting of the cam slide with cam retainer in the upper part of the tool 14
with central transport thread
8.1.3 Mounting of the cam slide with cam retainer in the upper part of the tool 14
with lateral transport thread
8.2 Marking of the cams 15
8.3 Optional sensor for position monitoring 16
9. Lock-Out-System SN5654-LOS 17
9.1 Information concering Lock-Out-System SN5654-LOS 21
10. Disassembly / assembly / of the gas spring 22
10.1 Cam lock 23
11. Modification of the system pressure of the gas springs 23
11.1 Releasing of the pressure at a gas spring 23
11.2 Increasing of the pressure / filling of a gas spring 24
12. Standstill and storage 26
13. Maintenance 26
13.1 Pre-adjustment of the active return 27
13.2 Adjustment of the forced return 28
14. Appendix 32
14.1 Internet and CAD 32
14.2 General description gas springs 33
14.3 Maximum working conditions for gas springs 34

3
STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel [phone] · www.strack.de
07.2022
IOperating Instructions -- PowerMax Scam unit PMOL
PowerMax
Contents: Page:
14.4 Calculations gas springs 35
14.5 Installation instructions gas springs 36
14.6 Filling pressure table gas springs 37
15. Exploded view and parts list 40

4
STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel [phone] · www.strack.de
07.2022
IOperating Instructions -- PowerMax Scam unit PMOL
PowerMax
Preamble
Thank you for your confidence in the product of STRACK NORMA GmbH & Co. KG.
We are pleased that you have chosen a product of STRACK. To facilitate your handling of the product, we
prepared these operating instructions.
This operating manual is an important document for the side cam unit SN5650-PMO and serves for the
safe and efficient operation. It is intended for all persons handling this cam-unit or for persons being res-
ponsible for its safe operation
For reasons of operational safety, a copy of these operating instructions must be left at the machine with
the side cam unit to ensure direct access for the operating staff.
The safety instructions in this operating instruction have to be particularly observed to recognize and to
avoid possible dangers. Read the operating instruction carefully and completely before mounting and
starting-up the cam unit SN5650.
A regular maintenance is necessary to ensure a safe and economic use.
If the regulations and notes of these operating instructions are not considered, any liability on our part for
resulting damages and loss of performance is excluded.

5
STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel [phone] · www.strack.de
07.2022
IOperating Instructions -- PowerMax Scam unit PMOL
PowerMax
1. Safety instructions. Please absolutely observe!
Please absolutely read and observe the following safety instructions before mounting and starting-up and
all further works at the STRACK PowerMax cam.
The cam must be used according to this operating instruction. When a new operating instruction is publis-
hed, this version loses its validity.
Service and maintenance work at mounted STRACK nitrogen gas springs may only be effected by per-
sons trained and instructed by STRACK NORMA with good technical knowledge.
If the mounted STRACK nitrogen gas spring is used improperly or for purposes other than those for which
it is intended there is a risk of:
Dangers to health,
Danger to the STRACK nitrogen gas springs and other assets of the user,
Danger to the efficiency of the STRACK nitrogen gas springs.
For all work at the STRACK side cam the valid industrial safety ordinance, section 3, must be observed.
Press, tool, and peripheral devices must be suitable, prepared and coordinated for the use of STRACK
side cams.
Attention:
There is the risk of accident before and during the service- and maintenance works at the
tool or the STRACK cam. For this reason, these works may exclusively be carried out at
retracted side cam units.
Jammed cam unit can lead to abrupt relaxation with intact gas springs and can thus be a
risk of injury.
Damaged gas springs must not be reused. The exchange of individual components has to be discussed
with STRACK NORMA.
PowerMax cam unit SN5650-PMOL-0330 —SN5650-PMOL-1200