Strongarm SA5015AC User manual

ELECTRIC WINCH RATING*
5% 10% 20% 30% 50% 70%
(3°) (6°) (11°) (17°) (26°) (35°)
8,000 lbs. 6,000 lbs. 4,000 lbs. 3,100 lbs. 2,200 lbs. 1,800 lbs. 1,200 lbs.
3,629 kg 2,722 kg 1,814 kg 1,406 kg 998 kg 816 kg 544 kg
12,000 lbs. 9,000 lbs. 6,100 lbs. 4,600 lbs. 3,300 lbs. 2,700 lbs. 1,800 lbs.
5,443 kg 4,082 kg 2,767 kg 2,087 kg 1,497 kg 1,225 kg 817 kg
18,000 lbs.13,500 lbs. 9,100 lbs. 6,900 lbs. 5,000 lbs. 4,100 lbs. 2,700 lbs.
8,165 kg 6,124 kg 4,128 kg 3,130 kg 2,268 kg 1,860 kg 1,225 kg
26,700 lbs. 20,100 lbs.13,600 lbs. 10,300 lbs. 7,400 lbs. 6,100 lbs. 4,000 lbs.
12,111 kg 9,117 kg 6,169 kg 4,672 kg 3,357 kg 2,767 kg 1,814 kg
120 Volt AC
ELECTRIC WINCHES
®
DOUBLE LINE OPERATION
Models SA7000AC, SA7015AC, SA12000AC and
SA12015AC are factory equipped with a pulley
block and hook and 50’ of cable for double line
operation. This increases the pulling capacity of the
winch as shown, however, care must be taken to
allow adequate motor cooling. Note that with dou-
ble line, a pull of 25’ requires reeling in 50’ of cable.
For intermittent use only. Ratings at left are based
on 10’ pull. For longer pulls motor cooling periods
must be allowed.
MAXIMUM CONTINUOUS RUN TIME 3 MINUTES
CAUTION: CONTINUOUS RUNNING IN
EXCESS OF 3 MINUTES WILL DAMAGE WINCH
MOTOR.
GUIDE TO ROLLING LOAD CAPACITY**
Maximum weight in pounds and kilograms rolling load. APPROXIMATE LOAD
SPEED (FT./MIN.)
MODEL PERCENT INCLINE
LOAD
CAPACITY*
(*) Load capacity (dead weight) is a measure of actual maximum force to which the
winch system may be subjected.
(**) All capacities shown are with 15’ of cable on the reel and 10% rolling friction factor.
For full reel of cable adjust capacities according to graph above. Note 5% incline is
one-half foot rise in ten feet.
WINCH RATINGS
OWNER’S
MANUAL
MODELS SA5000AC, SA5015AC,
SA7000AC, SA7015AC, SA9000AC,
SA9015AC, SA12000AC, SA12015AC
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
DEAD WEIGHT CAPACITY (LBS.)*
LENGTH OF CABLE ON REEL (FT.)
10 20 30 40 50
SA9000AC & SA9015AC single line
SA12000AC & SA12015AC double line
SA7000AC & SA7015AC double line
SA5000AC & SA5015AC single line
WARNING: NOT TO BE
USED AS A HOIST FOR
LIFTING, SUPPORTING OR
TRANSPORTING PEOPLE OR
LOADS OVER AREAS WHERE
PEOPLE COULD BE PRESENT!
NO LOAD FULL LOAD
Full Empty Full Empty
Reel Reel Reel Reel
35 16 16 9
17.5 8 9.5 6
18 6 7 3.5
9 3 4 2
WARNING: READ INSTRUCTIONS CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THE STRONGARM
ELECTRIC WINCH. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT
IN SERIOUS OR FATAL INJURY. RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
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SA5000AC
SA5015AC
SA7000AC
SA7015AC
SA9000AC
SA9015AC
SA12000AC
SA12015AC
SA5000AC
SA5015AC
SA7000AC
SA7015AC
SA9000AC
SA9015AC
SA12000AC
SA12015AC

WARNING: FAILURE TO READ AND FOLLOW INSTRUCTIONS BELOW COULD RESULT IN
SERIOUS OR FATAL INJURY.
WARNING: NOT TO BE USED AS A HOIST FOR LIFTING, SUPPORTING, OR TRANSPORTING
PEOPLE OR LOADS OVER AREAS WHERE PEOPLE COULD BE PRESENT.
This winch is not designed for movement of
human beings. Do not use for scaffolding, ele-
vators, or any other application in which per-
sons could be positioned on or under the load
at any time. Do not use as an overhead hoist.
Consult the manufacturer before using this
winch in any vertical lifting/lowering applica-
tions. Tel. [phone], Fax [phone]
E-Mail [email protected]
This electric winch should be respected as
power equipment. High forces are created
when using a winch, creating potential safety
hazards. Never allow children or anyone who
is not familiar with the operation of the winch to
use it.
Never exceed rated winch load. Dangerously
high forces can be created if the load being
moved is too large or is allowed to get in a
bind, etc. Note that installing longer than nor-
mal cable results in increased load on winch.
If overloaded, this winch has power enough to
break the cable.
Winch is equipped with a high-quality aircraft
cable capable of handling the rated winch load.
Never exceed the rated capacity. Do not use
vehicle pulling power to increase the pulling
capacity of your winch. When cable break-
age occurs under tension, the cable tends to
whip toward the winch area. It is recommended
that a blanket or rug be placed over the cable
during winching operations to minimize this
whipping action in case of cable breakage.
Never apply load to winch with cable fully
extended. Keep at least three turns of cable on
the reel.
Keep the winching area free of all unneces-
sary personnel. Never stand between load and
winch.
When winching operation has been complet-
ed, do not depend on the winch to support the
load. Always secure the load properly. Use tie
down straps or chains.
The auxiliary handle is provided for emergency
use only. Never use the auxiliary handle as an
assist to the motor when the motor is running.
Always remove the auxiliary handle when it is
not in use. Do not operate the winch motor or
allow the winch to free wheel with the handle
installed.
Special care should be taken with 120-volt
AC winches, as with any other 120-volt tools.
It is recommended that whenever a 120-volt
AC winch is out-of-doors that it be used with a
ground fault circuit interrupter. The winch should
be used only with a three pronged grounded
outlet. Do not remove the grounding prong on
the power cord for any reason. Do not oper-
ate the unit in the rain or when it is wet. Avoid
using the winch around water or water pipes and
never operate the winch while standing in water.
Periodically check the power cord for wear or
frays which could cause electrical shorts or
shocks.
Keep hands and fingers clear of the drum and
cable area of the winch when operating. Do
not attempt to guide the cable by hand as it
rewinds on the drum.
The winch must be securely attached to a
structural member or frame that is capable of
sustaining loads in excess of the winch capac-
ity. When attaching the winch to a vehicle,
make sure the mounting pad area is rigidly
supported by the vehicle frame. Always block
the wheels to prevent vehicle from rolling when
pulling a load with the winch.
When releasing a load with the clutch, maintain
control of the speed. Excess speed could result
in winch damage and serious personal injury.
IMPORTANT SAFETY INFORMATION
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1. Be sure that the mounting surface is of sufficient
strength to support a load well in excess of the rated
winch capacity.
2. Fasten the winch to the trailer winch stand (or other
mounting surface) with three 1/2” bolts, nuts, wash-
ers and lock washers. Be sure that the winch is
positioned so that the cable does not rub the front
opening of the winch.
3. For double line use, install an eyehook on the winch
stand close to the base of the winch for fastening
the stationary cable hook.(see Fig. 1) Be sure the
eyehook is of sufficient strength to withstand loads in
excess of the single line rating of the winch.
4. Your winch is equipped with keyhole slots in the base
for use with quick mounting shoulder studs, if desir-
able. (See FIG. 2&3) If you wish to use quick mount
studs, they should be mounted securely into the
winch stand. After positioning the winch on the studs,
a 3/8” bolt should be placed in one of the other holes
available to keep the winch securely in position.
With the clutch in the engaged gears position, you may
power the winch in either the “in” or “out” direction.
1. To operate the unit, simply press the switch “in” for
loading and “out” for unloading.
2. Allowing the switch to return to the OFF position will
automatically stop the winch and lock the load in
position.
NOTE: It is normal for smoke to be produced during
the initial power down use.
WARNING: BECAUSE THE WINCH IS NOT
EQUIPPED WITH CIRCUIT BREAKER OVERLOAD
PROTECTION, PARTICULAR CARE SHOULD BE
TAKEN NOT TO CREATE AN OVERLOAD. PAY
ATTENTION TO THE SOUND OF THE WINCH
AND THE LOAD BEING PULLED. MAKE CERTAIN
THAT THE CABLE TENSION DOES NOT RISE
SUDDENLY BECAUSE OF A BIND IN THE LOAD.
CAUTION: The electric motor is designed for
intermittent service only. Extended use without
cooling off periods will cause overheating result-
ing in motor damage. Maximum recommended
continuous run time is three minutes.
3. It is recommended that whenever the winch is not
being used that it be unplugged from the power sup-
ply. The bridge is subject to damage caused by elec-
trical storms or voltage surges if the winch is left
plugged in when not in use.
1. The clutch lever provides a means for releasing a
load without power while maintaining control of the
speed and provides for free wheeling so that cable
can be removed from the winch by hand. The clutch
lever is spring loaded so that it returns to the engaged
position when released. The lever will, however,
remain in the free wheeling position if rotated com-
pletely forward to free wheel.
2. In order to release a load without power, rotate the
clutch lever slowly and carefully forward toward “Free
Wheel.” When the load begins to move, it can be con-
trolled by the clutch lever. Careful, slow movement of
the lever will provide smooth control of the load.
WARNING: ALWAYS MAINTAIN CONTROL OF
THE LOAD. ALLOWING EXCESS SPEED COULD
RESULT IN WINCH DAMAGE AND SEVERE
PERSONAL INJURY.
3. Remember that the gear train and brake mechanism
are completely disengaged in the “Free Wheel” posi-
tion and in order to power the winch or hold a load
in position, the lever must be allowed to return to the
“Engaged Gears” position.
NOTE: It is not necessary to turn the clutch lever com-
pletely to the “Engaged Gears” position manually. The
spring tension built into the winch provides adequate
force on the clutch lever.
CAUTION: Never force clutch lever in either direction.
MOUNTING INSTRUCTIONS LOADING AND UNLOADING
UNDER POWER
BASE HOLE PATTERN
(SA5000AC & SA5015AC)
(SA7000AC & SA7015AC)
BASE HOLE PATTERN
(SA9000AC & SA9015AC)
(SA12000AC & SA12015AC)
FIG. 2
FIG. 1
FIG. 3
CLUTCH OPERATION
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Original Instructions

1. An emergency crank handle is provided for use in
the event of a power failure. Remove the electrical
power from the winch.
WARNING: NEVER OPERATE THE WINCH
ELECTRICALLY WITH THE EMERGENCY
HANDLE IN POSITION.
2. Remove the plastic plug from the side of the winch
housing and insert the handle so that it completely
engages with the drive shaft. The handle can be
cranked in either direction with the clutch in the
engaged position. To make cranking easier, the
clutch can be placed in the free wheel position while
holding onto the emergency handle.
WARNING: IF THE CLUTCH IS PLACED IN FREE
WHEEL FOR HAND CRANKING, BE SURE TO
MAINTAIN A FIRM GRIP ON THE HANDLE AT
ALL TIMES.
Because the emergency crank handle for models
SA9000AC, SA9015AC, SA12000AC & SA12015AC
attaches to the clutch side of the winch, it is equipped
with a spring operated clip which will be depressed by the
clutch handle in the free wheel position when cranking in
a clockwise direction to retrieve the cable. This clip is a
safety feature and will re-engage the clutch mechanism in
the event that the operator loses control of the handle with
a load on the winch.
(See FIG. 4)
WARNING: EVEN WITH THIS SAFETY FEATURE
THE HANDLE WILL STILL SPIN VIOLENTLY ONE
OR TWO TURNS BEFORE RE-ENGAGING THE
CLUTCH TO STOP THE WINCH. DO NOT LOSE
CONTROL.
3. Always remove the handle from the winch after use
and replace the plastic plug.
For long life and trouble-free operation your winch
should periodically be inspected for any required main-
tenance. This should be done at least once annually
and more frequently in adverse conditions such as salt
water areas or areas of extreme dust and dirt.
1. Carefully inspect the winch cable for any kinks, frays
or abnormal stiffness and replace at the first sign of
this kind of damage. Go to Dutton-Lainson web-
site: http://www.dutton-lainson.com/ts.php for
trouble shooting manual, select winch model
number and click on symptom “Cable Damage”
for complete diagnoses and corrective action.
Periodic lubrication with a light oil will improve the life
of the cable. In order to replace the winch cable, it is
necessary to remove the clutch handle, by removing the
two clutch handle screws, and the four cover mounting
bolts. Be sure that the power is disconnected from the
housing and lift the housing off of the winch by gently
stretching it open near the lower front corner. Rotate the
winch reel so that you have access to the rope clamp.
Remove the old cable and replace it with a new cable
of the same size. Be sure that the cable passes under
both sides of the rope clamp and that the clamp is
tightened securely. NOTE: CABLE IS WOUND OVER
THE TOP OF THE DRUM ON MODELS SA5000AC,
SA5015AC AND SA7000AC, SA7015AC AND UNDER
THE DRUM ON MODELS SA9000AC, SA9015AC
AND SA12000AC, SA12015AC. SEE ATTACHMENT
METHOD BELOW (FIG. 5).
CABLE ATTACHMENT METHODS
2. With the cover removed as described above, inspect
the entire gear train and all drive shafts for any sig-
nificant wear or loose bearing fits. Grease all of the
gears on the inside of the winch base and apply a
drop of oil on all of the bearings in the base. Also,
very sparingly oil all of the bearings in the clutch
mechanism and place a drop of oil on the roller
clutch. Do not over lubricate these areas and do not
use grease in the roller clutch. The clutch mecha-
nism and the brake pads and brake disc must be
kept clean and oil free.
3. Check the operation of the roller clutch. Carefully
rotate the brake disc and observe the motor shaft.
When the disc is turned clockwise the motor shaft
should turn with it. When the disc is turned coun-
terclockwise the motor shaft should not turn. Also,
check all nuts, bolts, retaining rings, etc., to be sure
that they are tight and secure.
4. If the clutch has been slipping and requires adjust-
ment the following procedures should be used. The
clutch is adjustable in ten degree increments. With a
screwdriver and pliers, remove the end of the clutch
spring from the hole in the winch base. The spring
tension is quite high so be careful to maintain a firm
grip on the spring. The O-ring should be rotated so
that the cut out portions align with the lugs on the
spring keeper. (See FIG. 6)
The ring can then be expanded with a pencil or sim-
ilar object and the spring keeper can be lifted free
from the clutch nut. Rotate the keeper clockwise 10
degrees and install on the next serration in the
clutch nut. Reinstall O-ring and rotate slightly so
that the cut outs are not in line with the lugs on the
Model SA5000AC/SA5015AC Model SA9000AC/SA9015AC
Model SA7000AC/SA7015AC Model SA12000AC/12015AC
FIG. 5
FIG. 4
Emergency Handle
Illustration
AUXILIARY HANDLE
WINCH MAINTENANCE
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spring keeper and reinstall the clutch spring into
the hole in the base. Adjustment of the clutch
more than 10 degrees to 20 degrees should
normally not be necessary. With only spring
pressure (do not forcibly tighten the clutch mech-
anism) the spring lug on the spring keeper
should come to rest at approximately the 2:30
o’clock position.(See FIG. 7)
Go to Dutton-Lainson website:
http://www.dutton-lainson.com/ts.php for
trouble shooting manual, select winch model
number and click on symptom “Motor runs
but winch fails to pull cable” for complete
diagnoses and corrective action.
5. Check the pulley block and hook assembly
(MODELS SA7000AC, SA7015AC AND
SA12000AC, SA12015AC) to be sure that the
pulley rotates freely on the bronze pulley spac-
er. Occasional greasing of these two items is
recommended.
FIG. 6
O-Ring Illustration
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FIG. 7 Clutch Spring Illustration
Clutch Spring
Keeper
Spring Lug
Clutch Spring
If you are having any problems with this electric winch, go to Dutton-Lainson website:
http://www.dutton-lainson.com/ts.php to view trouble shooting manual. This manual
will help diagnose most problems with this winch.

SA5000AC, SA5015AC, SA7000AC & SA7015AC PARTS LIST
Ref. Part Number
A Retaining Ring (2) 205191
B Bushing 204012
C Drive Shaft Assy 304813
D Bushing 204009
E 56T Gear 204703
F Handle Assy 304412
G Base Spacer 404557
H Base 404922
K Brake Spring Replacement Kit 5703210
N Locknut, 7/16-20 205192
P Clutch Stud 404517
Q Thrust Bearing Replacement Kit
(Includes Item X) 5703194
R Clutch Handle Replacement Kit
(Inc. Items W, X, AQ & AR) 5703178
S Clutch Gear Assy 306100
T Finger Spring Washer 205200
U 120T Gear Assy 306102
V Clutch Handle Nut 404518
W Clutch Spring Keeper 204721
X ‘O’ Ring 204770
Y Front Plate Spacer (3) 404562
Z Front Plate 404553
Ref. Part Number
AA Screw-1/4-20x5/8 (3) 205238
AB Locknut, 10-32 (2) 205193
AC Brake Disc Assy 304407
AD Motor Pinion 404522
AE ‘E’ Ring 205135
AF Reel Shaft 404559
AG Retaining Ring 204468
AH Screw, 1/4-20x3/8 (2) 205337
AJ Cable Clamp Kit 304617
AK Screw, 1/4-20x3/4 (2) 205338
AL Reel Assy 304812
AN Cover Plug 204713
AP Cover-SA5000AC/7000AC 404564
AP Cover-SA5015AC/7015AC 404582
AP Cover-(CSA) SA5000/SA7000 404595
AP Cover-(CSA) SA5015/SA7015 404994
AQ Clutch Handle 204712
AR Screw, #4 (2) 205196
AS Clutch Spring 204661
AU Cable & Hook-3/16x20’ 5240692
(SA5000AC)
AU Cable & Hook-3/16x50’ 5240445
(SA7000AC)
AV Screw ,1/4-20x1” (2) 205190
AW Top Decal (Not Shown) 206627
AZ Clutch Decal (Not Shown) 204731
Ref. Part Number
MOTOR PARTS
CA Motor Assy 304921
CB Strain Relief Bushing 204912
CC Cord 205038
CC GFCI Cord (opt.) 5240189
CD Switch 204419
CE Cap Screw 205180
CF Bridge Assy 304426
CG Washer 205194
CH Hex Nut, 8-32 205195
PULLEY BLOCK
DA Pulley Block & Hook (Complete)5240270
REMOTE SWITCH
EA Switch Assy Dual 5240890
EA Single Switch Assy (opt.) 5240528
EA IN/OUT Rocker Switch only 204491
EA OUT/IN Rocker Switch only 206435
EA OFF/RUN Rocker Switch only 204490
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WIRING DIAGRAM
SA5000AC/7000AC
To order replacement parts contact:
Dutton-Lainson Company
www.dlco.com
Tel: [phone] • Fax: [phone]
e-mail: [email protected]
I n Europe Contact:
Eurowarehouse BV
De Amstel 11
8253PC Dronten
The Netherlands
Tel: [phone]
Email:
[e-mail]
WIRING DIAGRAM
SA5015AC/7015AC

SA9000AC, SA9015AC, SA12000AC & SA12015AC PARTS LIST
Ref. Part Number
A Bearing Housing Assy 304314
B Primary Drive Shaft Assy 304304
C Retaining Ring (2) 205191
D Bushing (2) 204012
E 56T Gear 204703
F Aux. Handle Assy 5703079
G Drive Shaft Bushing 304313
Housing Assy
J Interm. Drive Shaft Assy 304814
K “E” Ring 205116
L Base 404921
M Nut, 7/16-20 Locknut 205192
N Clutch Stud 404517
P Clutch Handle Replacement Kit 5703178
(Includes Items V, W, AX & AY)
Q Thrust Bearing Replacement Kit 5703194
(Includes Item W, O-Ring)
R Clutch Gear Assy 306100
S Washer (2) 204360
T 84T Gear Assy 306101
U Clutch Handle Nut 404518
V Clutch Spring Keeper 204721
W “O”-Ring 204770
X Brake Spring Replacement Kit 5703160
Y Screw, 1/4-20x1” (2) 205190
Z Clutch Spring 204711
Ref. Part Number
AA Spacer (3) 404513
AB Front Plate 404511
AC Level Wind Pin 404516
AD Level Wind 204709
AE Nut, 10-32 Locknut (2) 205193
AF Brake Disc Assy 304422
AG Screw, 1/4-20x7/8 (3) 205242
AH 12T Pinion Gear 404522
AJ “E” Ring 205135
AK Base Spacer 404510
AL Reel Shaft 404514
AM Retaining Ring 204468
AN Screw, 1/4x20x1/2” (4) 205189
AP Washer (2) 205109
AR Reel Assy 304815
AT Rope Clamp Kit 5243506
AV Cover-SA9000/12000AC 204747
AV Cover-SA9015AC/12015AC 204630
AV Cover-(CSA) SA9000/12000 404942
AV Cover-(CSA) SA9015/12015 404593
AW Cover Plug 204713
AX Clutch Handle 204712
AY Screw – #4x1/2 205196
AZ Cable & Hook 5240478
(7/32x25’) (SA9000AC)
AZ Cable & Hook 5240452
(7/32x50’) (SA12000AC)
BD Finger Spring Washer 205200
BE Top Decal (Not Shown) 204737
BG DL Decal (Not Shown) 204729
BH Clutch Decal (Not Shown) 204731
MOTOR PARTS
DA Motor Assy 304921
DC Strain Relief Bushing 206670
DD Electrical Cord 205038
DD GFCI Cord (opt.) 5240189
DE Switch 204419
DF Screw – 8-32x1” 205180
DG Bridge Assy 304426
DH Washer 205194
DJ Nut – 8-32 205195
PULLEY BLOCK
EA Pulley Block & Hook (Complete)5240270
REMOTE SWITCH
FA Switch Assy Dual 5240890
FA Single Switch Assy (opt.) 5240528
FA IN/OUT Rocker Switch only 204491
FA OUT/IN Rocker Switch only 206435
FA OFF/RUN Rocker Switch only 204490
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WIRING DIAGRAM
SA9000AC/12000AC
To order replacement parts contact:
Dutton-Lainson Company
www.dlco.com
Tel: [phone] • Fax: [phone]
e-mail: [email protected]
I n Europe Contact:
Eurowarehouse BV
De Amstel 11
8253PC Dronten
The Netherlands
Tel: [phone]
Email:
[e-mail]
WIRING DIAGRAM
SA9015AC/12015AC

®
These authorized centers will be able to supply parts and technical service on all StrongArm®Electric Winches
For warranty claims follow instruction given in “Limited One Year Warranty.”
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DECLARATION OF CONFORMITY - Dutton-Lainson Company, Hastings, NE 68902-0729 U.S.A. manufactures and
declares that the winch identified above fulfills all relevant provisions of the Directive 2006/42/EC, and Supply of
Machinery (Safety) Regulations 2008. The technical file may be obtained from the persons listed below
WINCH DATE CODE:
(LOCATED INSIDE FRAME AT REAR)
WINCH MODEL NUMBER:
DATE PURCHASED:
NOTES
8
Hastings, NE USA
March 25, 2021
Director of Engineering
Dutton-Lainson Company
Jack Singleton
Eurowarehouse BV
De Amstel 11
8253PC Dronten
The Netherlands
Form No. 206343V 3/21 © 2021 CORNHUSKER PRESS