Su lee machine Fa-200 User manual

®

SU

LEE

MACHINE

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111~

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FULLEY

AUTOMATIC

END

CUTTER

MODEL

:

FA-200

INSTRUCTION

BOOK

AND

PARTS

BOOK

SU

LEE

MACHINE

IND.

CO

., LTD.

MAINTENANCE

&

PARTS

REPLACING

A.

ADJUSTING

THE

GRINDER:

When

lhe

bladeis worn out. adjust the

grinder

position

by

unscrewing the screw tor the

grinder

arm soas

toensure a correct

distance

between

the

grinder

and the blade

edge

. Afterfinishing adjustment.screw

up the screw.

8 .

REPLACING

THE

GRINDING

WHEEL

Take

off

the grinding wheel (2626) by unscrewing

it

off. Mountthe new

grinding

wheel then.

C.

REPLACING

THE

KNIFE

1. Take otfthe grinsing wheel

unit

(F).

2.Unscrew the lock nut(G) for the knife.

3. Take

off

the knife.

4.When mounting the knife, make sure that the side printed with '

SU

LEE SPARE PARTS•

should

be

placed gacingthe operator.

5 After the bladeIsreplaced, adjust the

position

of the

grinder

(B) at the

proper

.

D.

REPLACING

THE

LOWER

BLADE

1

To

take

off

the lowerbladearm

by

unscrewing the screw (H) for

the

lower

blade

arm

2.Replacing the lower

blade

by

unscrewing the fixed screw.Replace the

lower

blade andensureb

lhe

flat

surface of the lower bladeadjacent

to

the blade edge.

E~

REPLACE

OF

CARBON

BRUSH

1.

Too much weaving of

carbon

brush will cause motor troubles.Carbon brush mustbereplaced when it

wears

to

5 - 6 m. m.

2.Carbon brush cap

(1)

is replaced

by

turning

it

left

by

attached wrench.

3.Always replace right and left

carbon

brushes simaltaneously.

4 . Besure to hold metallic part

of

the brush. Keep fingers away from carbon.

F.

CLEAN

THE

TRACK

AND

THE

MASTER

MACHINE

1 Clean all the wasted

cotton

and

cloth

,n the track witha

brush

thoroughly

afterthe machine iscon

linuously

running

for

1Oto

20

hours.

2.

To

take the master machine

of

the track and thoroughly clean the L-shaoed track with a

bru

sh after the

machine is continuously running for 30days Repeatedlyclean

it

asshown in Item (1).

To

mo

unt

1

he

mastermachine In the track

gr

oo

ve again aftercleanness is ens

ured

.

,.

✓

FA-200

INSTALLATION

INSTRUCTION

1. Following

the

figure instruction, fixing

lift

motor

set

clamp

(A)

at

the rightside

of

thecutting table.

2.

Fixing anotherset clamp (B}

at

the left

side

of

thetableoppos,teto the lift motorset clamp.

3.

Fasten fistone end

of

the LIFT BELT ,nto

the

BELT PRESS PIECE

of

the CLAMP ASSEMBLY and

allow the other end to pass through ttte ROLLER

of

theBAR LIFTER, crossing under the RAIL

thread through the ROLLER

of

the BAR LIFTER, then throughthe DOWN ROLLER

on

the BAR

LIFTER finally tinghten

it

in

theBELT PRESS PIECE.

4. Place rail (C) onto lift rod. Note: The end with powerline

out

shoutd

be

placed at thelift

motor

set

clampside.

5. Fasten

both

ends

of

the rail (C) onto theliftrod with setscrews

(E)

.

6. Hook the gear

bell

hook

(F)

from bottom upward

onto

the rear side. Put cutter (G) insiderail (C).

7. FixTransmission

motor

assembly (H)

at

the power line

out

end

with rail fixing screw (E). and

connector the

two

plugs.

8. Fixbeltpulley (I)

at

the

other

end

of

rail with rail fixing screw(E).

9. Wmd the other end

of

beltacross transmissiongear(H). through bottom

of

therail (C),

up

to the

opposite

side

belt pulley,back toinside

of

rail (C), then

hook

on

to the front

of

cutter.

(Note: Inspect the belt, make sure

it

Isnot twisted, otherwiseitwillendanger theoperation)

10. AdJust gearbelt

by

means

of

belt adjusting screw (J)

lo

a suitable tension (about5 mm)

11

. Installcontrol box frame (K)

and

place control box(L) onto it.

12. Installation of wiringbracket:

a. Fixingset

clamp

(M)

at

cutting table.

b. Installwi,ing

pipe

(N) and supporting bracket

(0)

.

c. Lead twin hole electricwire

(0)

through wiring

pipe

(R)

downward from the

top

d. Install receptaclereserve suitableend length, then fix

it

with binding belt.

13. Installationof fabricsupporting rack:

a. Fix fabric supporting rack to

both

sides

of

the cutting table.

b. Install leverrespectively to the two fabric supporting rack.

c. Insertthe Iron

lube

.

d. Place

on

the fabric supportrod to finish the installation.

14

. Insert three wiresrespectively twinholes. five holes. and seven holes rnto the receptacles

underneathcontrol

box

(L).

FUNCTION

OF

KEYS

UP

□

0

□

START

DOWN

Power

Switch:

Length

Setting

Tuner:

Counter:

Counter

Stop

Switch

:

Emergency

Stop

Switch

:

Litt

up

Switch

:

Down

Switch:

Cutter

Sharpening

Switch

:

Starting

Switch

:

EHER.

STOP

LENGTH

SETTING

.

0

~

SHORTD

LONGER

STOP

COUNTING

COUNTER

□

D

100001

=

WHITTING

Turn

on

Power Switch. thelightsup. showspower

is

on

.

Setting cutterroward feeding distance.

turn

to the right

for larger distance, to theleft for shorter.

Counting

number

of

layerthat has been cut.

Control operation

of

counter.

Stop all operations.

Use

thisswitch for singly

lift

up

Use this switch

for

singlydescending.

Turn

on cuttersharpener switch (Indicator lights up) shows

power for cutter motorin

on

.Motorstarts to rotates.

Enablecutter

to

fully automaticoperate.

-I

0

-

POWER

l

Operation

instruction

1. Befing operating the machine, makesure ofcomplete cleanness

of

the track surface.

2. Turn onthe powerswitch (light up)

3. Push one buttomSTARTSW Then thecomputerboxwill reset 5 second.

4. Turn on WHEETING

SW

. (lightup)

and

grind theknife fdge sharp

by

pushing the

gr

i

nd

switch (pare

no

. 2623) for several time And turnoff.

5. PushtheCOUNTER reset to0000and exectthe STOPCOUNTER

SW

ison can begin

use.

6. A Spreading clothto angle trackand lay

down

.

----

B Push

UP

SWITCH thenthecloth press trackwtll up then down.

C Push START SW the cutter will automaticcuttingand track up and down.

_____

S_2

___

_

_____

_

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--'~M

1

S1

J:

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Cl

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~

M1:

M2:

CUTTING

GO-BACK

MOTOR

SB

~

BACK

DOWN

M3:

UP-DOWN

MOTOR

S1:

BACK

STOP

SENSOR

S2:

RETURN

SENSOR

S6:

DOWN

STOP

MICRO

SWIT

CH

S7:

UP

TOP

SENSOR

AC

OUT

PUT

AC

OUTPUT

GRAY

BLUE

RED

GREEN

/

WHITE

BLACK

I

BLACK

YELLOW/

GRAY

DC

IN

PUT

GRAY

BLUE

RED

GREEN

BLACK

RED

,.

S7

1

RED/WHITE

YELLOW

I

BLACK

REDIRED

I

r

I

f

I

,

I

FUSE

C

H'/

R l

0

CNI

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CN8

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8

□

on

o

AC

OUT

PU

T

1

CN2

F2

B2

R2

F 8 R C

SIGNAL

I

NPUT

LIGHT· GREEN

LED 1 : S1-BACK STOP SENSOR

LED 2 : S6-DOWN STOP SWITCH

LED

3:

S7-UPTOP SENSOR

LEO 4 : S2-RETURN SENSOR

LED

9:

EMER. STOPSWITCH

LED1

O:

UP SWITCH

LED

11

: DOWN SWITCH

LED

12

: START SWITCH

POWER OUTPUT LIGHT: RED

LED

5

CUTTER

MOTOR

TURN

AND

GO

LED

6.

TRACK LIFT

LED 7 · TRACK DOWN

LED 8 : CUTTER RETURN

DC

IN

PU

T

~

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CN1

SIMPLE TROUBLE FIXTING

Open

the

control

box

cover,

when

the STAR

SW

for

normal

aclIon

is

pressed

.

LED5

lights

up

:

LED

5

goes

out

·

LED

8

LED

6

light

up:

LED 8

goes

out

.

LED 6

goes

out

:

LED 7

light

up

:

LED 2

light

up

LED 7

goes

out

:

Cutter

is

rotating

and

go

Cutter

rotating

and

go

stop

Cutter

reversing

and

track

lift

(LED2

goes

out)

Cutter

reversing

stop

Track

lift

stop

Track

movelng

down

Track

has

reached

the

button

Track

moving

down

stop

SIMPLE

TROUBLE

SHOOTING

OF

FA-200

01

: When thetrack

can

only

move

up

and

canno

t

move

down

,tis

probably

caused

by:

Ans: the

stuck

microsw1tch

under

the track

or

the

broken

wire

of

the

motor

controlling

up-and-down

movement

To

remove

the

trouble

of

the

m,crosw,tch

under

thetrack To

check

,r

the LED

Light

(2)

keeps

hghtmg:1f

the

light

doesn't

light

up,

this

indicates

that

it

switch

Is still

stuck

.

02

:

When

the

track

cannot

stop

when

moving

down

or

its

chain

can

easily

drop

off, this is

probably

caused

by.

Ans

:

malfunction

of

the microsw1tch

under

the

track.

Check

if

the LED

Light

(2)

keeps

hghtmg.

If

11

doesn

't

light

up.

no

signal

lor

stopping

the

descending

track

has

been

keyed

in

Under

such

case.

straighten

the mIcrosw1tch

and

check

the

circuit

03

.

When

thecutter

doesn't

rotate,

11

is

probably

caused

by

:

Ans

: the

broken

wire

between

the

control

box

and

lhe

cutter.

So

far

as

the

cutter

advances,

lhere

is

output

of the

power

:

check

the

outer

circuit

and

the

control

box.

04

:

When

the

cutter

advances

to the

end,

severe

bump

occurs.

ii

is

probably

caused

by

·

Ans

:

Open

the

control

box

and

check

the LED

Light

(4),

and

the

lights

don't

hght

up,

this

indicates

that

no

signal

or

sensing

reversing

has

been

keyed

in.

If

so,

Inspect

the

outer

ClfcuIt

with

an

electric

meter

and

ensure

11

there Is

any

broken

circuit

and

Sensor

Switch

05

:

When

the

cutter

adverses

, severe

bump

occurs.

,\ns:

To

check

the

LED

Light

(1)

and

others

by

using

lhe

same

way

men11oned above.

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IPIN

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5PIN

PLUG

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RM0630 • 2026

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2025-3

NTM508

r.

PART

NO

.

260110-110

260110-220

2601-110

2601-220

2602·110

2602-220

2603

2606

2607

2608

2609

2610

2613

261416

2614

2614·3

2615

2616

2617

2617-3

2618

262327

2623

2624

2625

2626

2630N

2631

2633

2633C

2634

2638

2001

2001-A

2002

2034-F

-S

S104

S105

S178

123564

11

·

12

123566

-

11

-12

PART

NAME

110V

MOTOR

ASSEMBLY

220V

MOTOR

ASSEMBLY

110V

STATOR

220V

STATOR

110V

ARMATURE

220V

ARMATURE

WASHER

FOR

ARMATURE

ORING

MOTOR

COVER

SCREW

FOR

STATOR

MOTOR

PLATE

RUBBER

FOR

BEARING

SCREW

FOR

PRESSURE

SPRING

LOWER

BLADE

SET

LOWER

BLADE

ARM

3rd

LOWER

BLADE

LOWER

BLADE

SCREW

FOR

LOWER

BLADE

SCREW

FOR

LOWER

BLADE

ARM

SCREW

FOR

3rd

LOWER

BLADE

ARM

BALANCE

IRON

WHETSTONE

ASSEMBLY

WHETSTONE

COLLAR

SPRING

FOR

WHETSTONE

COLLAR

WHETSTONE

AAM(UPSIOE)

WHETSTONE

LOCK

NUT

FOR

KNIFE

(ROUND)

KNIFE

GUARD

KNIFE

COVER

TERMINAL

BOX

COVER

FOR

TERMINAL

BOX

STANDARD

FOR

FA-200

LINK

FOR

TIMING

BELT

MAGNET

EOR

SENSOR

MODEL

PLATE

FOR

FA-200

MODEL

PLATE

FOR

SA-190

CARBON

BRUSH

CAP

FOR

CARBON

BRUSH

PRESSURE

SPRING

FOR

LOWER

BLADE

11

av

TERMINAL

BLOCK

WITH

PINS

220V

TERMINAL

BLOCK

WITH

PINS

110V

CURRENT

CONNECTOR

220V

CURRENT

CONNECTOR

i i

SY,MS .,,.,

RMOS~S.'

,

... ...

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....

,

..

,

-Go0110-110

no

,602-,

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.220.,,.,-

,

I

-

2633C

.........

06:

When

the

cutter

is

advancing

and

reversing.

slight

bump

may

occur

or

every

time

the

cutter

cannot

be

back

to

the

bottom,

it

ls

probably

caused

by:

Ans:

improper

position

of

the

Sensor

Magnet,c

Spring

Switch"

for

controlling

advancmg,reversing

and

stopping,

or

tension

of

the

drive

belt

(a) To

move

the"Sensor

Switch"

at

the

proper

position

(bl To

adjust

the tension

of

theTIMING

bell

until

it

is

ensured

of

5mm

elasticity.

07

:

When

the

cutter

Is

checked

or

doesn't

work

smoothly.

it

is

probably

caused

by

.

(a) the

TIMING

belt

which

Is

not

well

set,

Ans

:

(b)

The

inner

part

of

the track

which

is

stuck

by

broken

cloth

or

other

foreign

matters;

(c) the track

surface

which

is

bumped

into

dent

or

damaged

(a) To straighten theTIMING

bell

until

it

works

smoothly

.

(bl

To

clean

the

Inner

part

of

the

trac~.

or

to

draw

out

the

copper

plate

of

the track

for

cleaning

the

bottom

part,

because

some

broken

cloth

probably

dorps

in

under

the

copper

plate.

After

resetting

the

copper

plate,

drop

some

oil

for

sewing

machines

oil

before

placing

the

cuner

on

,t.

(c)

To

replace

thetrack

08

:

When

the start

switch

1s

pressed.

and

the

cutler

rotates

but

cannot

advance, this is

probably

caused

by

:

(a)

bad

contact

of

the

connected

wire.

if

so,

check

M2

motor

the

black

and

the

yellow

wire:

(b)

breakdown

motor.

09

:

When

the start

switch

is

pressed,

the

main

engm

can

advance

and

reverse

and

the

cutter

can

rotate,

but

cannot

ascend

or

descend,

this

1s

probably

caused

by

:

(a)

bad

insertion

of

the 5-

plug:

(b)

loose

wiring

of

the

motor

controlling

ascending

and

descending

:

(c)

brokendown

motor

.

PART

NO

.

263946N•L

2639N

2640

2645

2646

264750N

2647-A

2647-BL

2648N

2649

2650

2653

2654

2655

2656

2657

2658

2660

2662

200725-110

-220

2007

2011

N•

110

·220

2013

2018

2019

2020

2021

2021-A

2022

202?.·A

2023N

202427

2024

2025-3

2025••i

2026

202641

2027

202830

2028

2029

2030

2042

PART

NAME

LEFT

CLAMP

SET

ACLAMP

LIFT

BELT

CATCH

BIG

SCREW

WASHER

FOR

BIG

SCREW

LEFT

BAR

LIFTER

BAR

LIFTER

PLATE

LEFT

BAR

ROLLER

FOR

LIFT

BELT

ROLLER

SHAFE

ROLLER

SET

RAIL

SQUARE

NUT

RAIL

GUARD

IMPACT-RESISTANT

RUBBER

STEEL

PIECE

(SIZE)

RAIL

RUBBER

(SIZE)

SCREW

FOR

RAIL

LIFT

BECT

(SIZE)

11

0V

TRANSMISSION

MOTOR

SET

220V

TRANSMISSION

MOTOR

SET

GEAR

LATCH

11

0V

FA.MOTOR

220V

F.R

MOTOR

SENSOR

SWITCH

TRANSMISSION

BASE

COVER

SPRING

FOR

2656

RAIL

PLUG

SOCKET

(M)

TRANSMISSION

GEAR

SCREW

FOR

TRANSMISSION

GEAR

F.R

MOTOR

BASE

F.R

MOTOR

TERMINAL

BOX

REDUCTION

GEAR

TRANSMISSION

PULLEY

SET

TRANSMISSION

PULLEY

BASE

THREE

HOLES

CABLE

FOUR

HOLES

CABLE

TRANSMISSION

PULLEY

CUPAUM

WHEEL

PULLEY

FIXED

BLADE

FA

-200

RAIL

SET

(SIZE)

RAIL

(SIZE)

MICRO

SWITCH

RAIL

PLUG

SOCKET

(F)

TIMING

BELT

2645

-110

2017-9

2635

-220

S1 17•8

2017-15

17-9R

I

✓

2663 RM0404

2016-B

-~

PWMS?I

. 2017-16

l>

SM0510

+-

2006

II

2017-14

-110

-220

2063

~

PRM0510

2039

2v36

2031

20313f

PART

NO

.

2002

2003

2004

2005

2006

2006A

2007

2008

2009

2010N

201

lN-110

-

220

2012-5

2012-7

2013

2015

2015-B

2016

2017-110

-220

2017-1

2017-2

2017-3

2017-4

2017

-5

2017-8

2017

.9

-S

R

2017-10

2017-11

2017-12

2017-13

2017-14-110

-220

2017-133

2017-134

2017-15

2017-16

2063

2635-110

-220

2640

2642

2644-A

2645

2646

2648

2649

s,21

PART

NAME

MAGNET

FOR

SENSOR

LIFTER

MAGNET

BASE

CHAIN

PENDANT

•

CHAIN

SCREW

GEAR

LATCH

CHAIN

GEAR

FA.MOTOR

PLATE

REDUCTION

GEAR

FOR

LIFTING

110V

F.R

MOTOR

220V

FR

MOTOR

FIVE

HOLES

CABLE

SEVEN

HOLES

CABLE

SENSOR

SWITCH

LIFTING

FIXED

CLAMP

LIFTING

MOTOR

TERMINAL

BOX

CONTROL

BOX

STANDARD

11

0V

CONTROL

BOX

SET

220V

CONTROL

BOX

SET

START

SWITCH

DOWN

SWITCH

UP

SWITCH

EMER

STOP

SWITCH

WHEETING

SWITCH

POWER

SWITCH

LENGTH

SETTING

TUNER

CUP

LENGTH

SETTING

TUNER

FUSE

BASE

2

HOLES

PLUG

5

HOLES

PLUG

7

HOLES

PLUG

11

0V

PC

BOARD

220V PC.

BOARD

3

HOLES

PLUG

4

HOLES

PLUG

CONTROL

BOX

CASE

CONTROL

BOX

COVER

LIFT

SET

COVER

110V

COUNTER

220V

COUNTER

LIFT

BELT

CATCH

WHEEL

RING

SPRING

FOR

LIFT

BIG

SCREW

WASHER

FOR

BIG

SCREW

BIG

ROLLER

ROI.

LEA

SHAFT

SWITC'H

_________

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2640

~

,..SM0510

~

2015

·-

PART

NO

.

PART

NAME

203136

SUSTAINING

FRAME

UNIT

2031

SUSTAINING

FRAME

2032

ROCKER

2032

-B

ROCKER

STOP

SCREW

2032-C

•

ROCKER

STOP

SCREW

COVER

2033

ROCKER

SCREW

2034

ROCKER

LEVER

(SIZE)

2035

CLOTH

FIXTURE

2038

CLOTH

SUPPORT

FIXING

RING

203741

WIRE

FRAME

ASSEMBLY

2037

TWO

HOLES

CABLE

2038

WIRE

SUPPORT

BASE

2039

WIRE

SUPPORT

LEVER

2040

WIRE

BRACKET

ARM

2041

SPRING

FOR

WIRE

STAND

2652

SUSTAINING

BAR(SIZE)

I'

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 

 

2005 

 

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 

 

 

 

 

 

 

 

 

 

 

 



     





 

       

 



SU LEE MACHINE FA-200 User manual

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