Sullivan-Palatek D110PKUW User manual

D110PKUW
KUBOTA DIESEL ENGINE
TIER 4 FINAL
USER MANUAL
WHEEL-MOUNTED PORTABLE COMPRESSOR \ 110 CFM
Document: 05018730-0249 / 02
Issued: September 2, 2021

DOCUMENT INFORMATION
© Sullivan-Palatek, Inc.
ALL RIGHTS RESERVED
Part Number: 05018730-0249
Revision: 02
CONTACT INFORMATION
Sullivan-Palatek, Inc.
1201 West US Highway 20
Michigan City, Indiana 46360
Phone: [phone]
Fax: [phone]
Toll Free: [phone]
Website: www.sullivan-palatek.com
RECORD KEEPING
Record the model and serial number of the compressor for
future reference when contacting the factory for service
or parts.
Model Number:
Serial Number:
DISCLAIMER
Although this manual is checked for conformity with the machines
described, we cannot guarantee that all errors will be excluded.
Necessary corrections will be made in future editions of this manual.
This manual is subject to change without notice.
REVISION HISTORY
#DATE SECTION(S) DESCRIPTION
00 2018-09-20 Released for publication
01 2019-01-31 8.4, 8.5 Updated Recommended Spare Parts list and Service Kit
8.13 Updated Air Filter Assembly Recommended Spare Parts list
02 2021-09-02 Updated photo on the front cover to white

Sullivan-Palatek D110PKU Air Compressor
WARRANTY
Sullivan-Palatek warrants its new D110PKU air compressor to be free from defects in material and workmanship,
subject to the following provisions:
Warranty Registration: To validate the warranty for each product the purchaser shall complete and return the

Warranty Period: The warranty period for applicable Sullivan-Palatek products is as follows (subject to the
Exclusions and Limitations noted below):
Air Ends, Stator and Rotor Assembly:            

Remainder of New Air Compressor Machines:

Parts, Accessories and Attachments Sold Separately From Machines, Excluding Warranty Replacement Parts
and Hand Tools:

Warranty Replacement Parts:
Sullivan-Palatek’s Obligations: Sullivan-Palatek’s exclusive obligations under its warranty are (i) to repair or
replace any defective part at Sullivan-Palatek’s option and subject to return of defective parts, and (ii) to pay the

Purchaser’s Responsibility: Purchaser shall (i) give Sullivan-Palatek written notice of any warrantable failure of
any Sullivan-Palatek product within the applicable warranty period, (ii) make the product available for repair at a
Sullivan-Palatek authorized repair facility, (iii) pay all costs of returning failed parts to Sullivan-Palatek, (iv) pay


Exclusions and Limitations: 
             
obligation for product failures or defects resulting from overloading, misuse, neglect, accident, failure to comply

Use of attachments, accessories or service parts not supplied or recommended by Sullivan-Palatek may void the


THIS WARRANTY IS SULLIVAN-PALATEK’S ONLY WARRANTY OF ITS D110PKU AIR COMPRESSOR PRODUCTS
AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED. ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SULLIVAN-PALATEK HAS NO
OBLIGATION UNDER THIS WARRANTY OR OTHERWISE (REGARDLESS OF THE FORM OF ACTION) FOR SPECIAL,
CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING WITHOUT LIMITATION LOST PROFITS OR LOST INCOME.
THE TOTAL RESPONSIBILITY OF SULLIVAN-PALATEK FOR CLAIMS, LOSSES, LIABILITIES OR DAMAGES, WHETHER
IN CONTRACT OR TORT ARISING OUT OF OR RELATED TO ITS PRODUCTS SHALL NOT EXCEED THE PURCHASE
PRICE OF THE COVERED PRODUCT.




V
I AbOUT THIS MANUAL
I.1 SAFETY INSTRUCTIONS
Instructions for the safe operation and maintenance of the Sullivan-Palatek air compressor are located


WARNING! is used when death or personal injury could occur if the instruction is not followed.
CAUTION! is used when damage to property could occur if the instruction is not followed.
NOTE! is used to inform the reader of installation, operation or maintenance information that is important but not
hazardous.
I.2 MANUAL ORGANIZATION
NOTE! Anyone operating or servicing the Sullivan-Palatek air compressor should read this entire manual and be
familiar with its information. The following is a quick guide to the contents in this manual:
SECTION 1: SAFETY
This section contains important basic information regarding general safety precautions for maintaining and

SECTION 2: SPECIFICATIONS


SECTION 3: COMPONENT DESCRIPTION


SECTION 4: TRANSPORTING AND LOCATING
This section contains instructions and safety guidelines for transporting and locating a portable air

SECTION 5: OPERATION
This section contains an overview of general operating safety, initial start-up procedures, how to start and

SECTION 6: MAINTENANCE
This section contains a maintenance schedule and step-by-step instructions for performing common

SECTION 7: TROUbLESHOOTING

SECTION 8: PARTS CATALOG
This section contains procedures for ordering parts, a list of recommended spare parts to keep on hand, and

I.3 SUPPLEMENTAL DOCUMENTS



VI ABOUT THIS MANUAL

VII
I CONTENTS
I AbOUT THIS MANUAL � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � V
 v
 v
 v
1 SAFETY � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1
 2
 2
 2
  3
 4
  4
 4
  4
2 SPECIFICATIONS � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
 
 7
3 COMPONENT DESCRIPTION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
 10
 10
  11
 11
 11
  11
4 TRANSPORTING AND LOCATING � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
 14
  14
 14
 15
 15
 
5 OPERATION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
 18
 18
 19
 19
 19
 19
  20
  20
 20
 21
6 MAINTENANCE � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 23
 24
 
™25
 25
 

VIII 
 27
  28
 28
  29
  29
 29
  30
7 TROUbLESHOOTING� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 31
 32
  32
 33
 33
 33
 33
 33
 34
 34
 34
  34
 35
 35
 35
  35
 35
8 PARTS CATALOG � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 37
 38
  38
  38
 39
 39
 40
 42
  44
 
 48
  50
 52
  54
  
 58
 
  
 
  
 
 70
 72
  74
 
 78
  80
 82
  84
  
  88

1
1 SAFETY
TOPICS IN THIS SECTION:
»  2
» Pressure Release 2
» Fires and Explosion 2
» Moving Parts  3
» Toxic and Irritating Substances 4
»   4
» Electrical Shock 4
» Entrapment  4
CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its
constituents are known to the State



2SAFETY
1.1 GENERAL SAFETY



machinery:
» Only trained and authorized personnel who have read and understand this user’s manual should operate


» 

compressor and render it inoperative by disconnecting the battery so others who may not know of the

» Use and operate the air compressor only in full compliance with all pertinent Federal, State and Local

» 
» Known and potential hazards associated with the operating and servicing of portable air compressors

is ultimately responsible for identifying hazardous and dangerous conditions, avoiding dangerous

1.2 PRESSURE RELEASE
» 


» 


» 

» 

» 
the coolant temperature is below its boiling point, then loosen cap slowly to its stop to relieve any


1.3 FIRES AND EXPLOSION
1.3.1 FUEL & LIQUIDS
WARNING! Fire or explosion can result from spilled fuel, oil and other ammable liquids.
» 

» 
» 
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