Sulzer 100 User manual

www.sulzer.com
ABS lifting station Piranhamat 100 and 120
1113-00
15970314EN (12/2013)
EN
Installation and Operating Instructions

2 Installation and Operating Instructions (Original Instructions)
ABS lifting station Piranhamat 100 and 120
Sulzer Pumps reserves the right to alter specications due to technical developments
Contents
1 General................................................................................................................................................... 3
1.1 Application areas..................................................................................................................................... 3
1.2. Dimensions (mm) .................................................................................................................................... 3
1.3 Technical Data......................................................................................................................................... 4
1.4 Nameplate............................................................................................................................................... 4
1.5
Legal regulations DIN and EN covering the use of lifting stations for the pumping of
sewage containing faecal matter...............................................................................................................................5
1.6 Accessories............................................................................................................................................. 5
2 Transport................................................................................................................................................ 5
3 Safety ..................................................................................................................................................... 5
4 Description ............................................................................................................................................ 6
4.1 Design of the Piranhamat 100/120 lifting unit ........................................................................................ 6
5 Set up and installation of the Piranhamat 100/120 ............................................................................ 7
5.1 Installation-inowside ........................................................................................................................... 7
5.1.1 Installation - discharge line...................................................................................................................... 8
5.1.2 Venting .................................................................................................................................................... 9
5.1.3 Connection of wash-hand basin, bidet or shower ................................................................................... 9
5.2 Electrical Connection .............................................................................................................................. 9
6 Commissioning ................................................................................................................................... 10
7 Maintenance ........................................................................................................................................ 10
7.1 Maintenance of the Piranhamat 100/120 lifting unit .............................................................................. 10
7.2 General maintenance hints ................................................................................................................... 10
7.3 Steps to be taken should a fault occur .................................................................................................. 10
7.3.1 Piranhamat 100/120 does not work - motor makes a humming noise. ................................................. 11
7.3.2 Piranhamat 100/120 does not function and motor is silent. .................................................................. 12
7.3.3 Changing the Carbon Filter ................................................................................................................... 12
7.3.4 Removal of the Piranhamat 100/120..................................................................................................... 13
ABS lifting station Piranhamat
100
120

Installation and Operating Instructions (Original Instructions) 3
ABS lifting station Piranhamat 100 and 120
1 General
1.1 Application areas
ATTENTION The maximum allowable temperature of the medium pumped is 40 °C
ThePiranhamat100/120liftingunithasbeenspeciallydesignedforthepumpingofefuentfromaWCwhich
liesbelowthesewerbackwashlevel,e.g.incellars,whereowbygravityintothesewersystemisnotpossible.
Theyaresuitableforinstallingeitherattheinitialbuildingstageorforretro-ttingtoexistingbuildings.Itis
possible to connect a wash-hand basin, a shower and a bidet to the unit.
NOTE The Piranhamat 100/120 is recommended for single family houses only, or single
rooms, and not for public or constant use.
NOTE Whenusingaexiblehoselineensurethattheconnectionsareleak-tightatthe
maximum operating pressure.
ThePiranha-systemshredsfaecalefuentandallowsittobepumpedthroughpipesofsmallerdiameter(from
DN25)orthroughexiblehose.ItisimportanttonotethatthePiranhamat100/120isnotasanitarydisposal
unit,althoughitmayshredparticularsanitaryitemsdroppedaccidentallyintotheWC.
m Theliftingunitmaynotbeusedforthecollectionorpumpingofammableliquids.Amaximumof
one toilet, one wash-hand basin, and one shower tray may be connected for normal domestic use.
Inaddition,theregulationsoftheInstituteforBuildingTechnologyrequirethataccesstoanotherWC
abovethesewerbackwashlevelmustalsoexist.
NOTE Where the users are anonymous members of the public and usage cannot be
monitored,orwheremoreefuentsourcesaretobeconnected,werecommendthe
installation of the Sanimat series.
1.2. Dimensions (mm)
NOTE AscertainEuropeancountriese.g.Germanyspecifyaminimuminowheightof
180mmfortheconnectionportofadditionalefuentsources,theconnectionat
height * 74 mm is not available on versions with the part no. 07560310 / 07565091. If
exchanginganoldermodelanditisnotpossibletomovetheinowpipeposition,
thentheversionwithpartno.07560320/07565092withthelowerinowheightof
74mmandthesealwithbuilt-innonreturnvalvewhichissuppliedasstandardwith
this version should be used.
1114-00
Figure 1: Dimensions of Piranhamat 100/120

4 Installation and Operating Instructions (Original Instructions)
ABS lifting station Piranhamat 100 and 120
1.3 Technical Data
Maximumnoiselevel≤70dB.Thismaybeexceededincertaincircumstances.
Head H (m) 1 2 3 4 6 8
Flow Q (m3/h) 7,0 5,8 5,0 4,7 4,3 3,2
Flow Q (l/s) 2,0 1,6 1,4 1,3 1,2 0,9
Tank with integral pump Discharge
connection
Motor
power P1
Rated
voltage
Rated
current
Cable
length
Weight
complete
Piranhamat DN25/32 1.1kW 220/240V 4.7A 2.0m 9.0Kg
1104-00
Figure 2: maximum discharge line lengths for the optimum functioning of the unit.
Allowance has been made for two 90° bends and ABS non-return valves.
1.4 Nameplate
Typ DIN EN 12050-3
Nr SN
V Ph A Hz P1: kW
Qmax m3/h Hmax m
Sulzer Pump Solutions Ireland Ltd.
Wexford, Ireland
www.sulzer.com
Made in Ireland
xx/xxxx
IP44
Legend
1114-01
Type Pump type
Nr./SN Item no./Serial no.
xx/xxxx Production date (week/year)
UN Rated voltage V
IN Rated current A
Frequency Hz
P1N Rated input power kW
nSpeed min-1
Qmax Max.ow m3/h
Hmax Max.head m
IP 44 Protection type
Figure 3: Nameplate

Installation and Operating Instructions (Original Instructions) 5
ABS lifting station Piranhamat 100 and 120
1.5 Legal regulations DIN and EN covering the use of lifting stations for the pumping of sewage
containing faecal matter
Automaticliftingstationsarerequiredifthenormalwaterlevelintheodour-lockoftheefuentsourceliesunder
the sewer backwash level.
InthecaseofinstallationsofthesizeanddesignofthePiranhamat100/120,onlyasingleWC,onewash-hand
basin,onebidet,andoneshowertraymaybeconnected.Thedirectorindirectconnectionofotherefuent
sourcesisnotallowed.InadditionanotherWCmustbeavailableabovethesewerbackwashlevel.Ifmore
efuentsourcesarepresentthenwerecommendourSanimatrange.
ATTENTION The regulations of DIN 1986/100 EN 12050 and 12056 should be observed!
1.6 Accessories
ThePiranhamat100/120liftingunitissuppliedasstandardwiththefollowingttings:
- Non-returnvalve(aptype)
- Hoseclamp(x2)
- Rubber cap
- Fixingscrew(x2)
- Doweloorxing(x2)
- Groundxing(2)
- * The version with part No. 07560320 / 07565092 has an additional seal with built-in, non-return valve.
2 Transport
mDuring transport the unit should not be dropped or thrown.
cThe unit should never be raised or lowered by the power cable.
All relevant safety regulators as well as general good technical practice must be complied with.
3 Safety
This unit can be used by children aged 8 years and above, and persons with reduced
physical,sensory,ormentalcapabilities,orlackofexperienceandknowledge,whenthey
have been given supervision or instruction concerning the safe use of the device and
understand the hazards involved. Children must not play with the appliance. Cleaning and
user maintenance should not be performed by children without supervision.

6 Installation and Operating Instructions (Original Instructions)
ABS lifting station Piranhamat 100 and 120
4 Description
The lifting unit of the Piranhamat 100/120 series is supplied ready for installation and has been designed for the
pumpingofefuentcontainingfaecalmatterinaccordancewithDINstandards.
ThepumpinstalledinaliftingunitisequippedwiththeABSPiranhacuttingsystemandhasbeendesignedto
pumpnormaltoiletdomesticefuent.
On the front side of the unit is located a toilet push-on connection designed for the self-sealing connection of a
singleWC.Inaddition,DN40inowportsarelocatedbothontheleftandright-handsideforconnectionofa
wash-hand basin, bidet and a single shower tray.
Piranhamat120only:theunithasabuilt-inacousticalarmsignalthatisactivatedwhenthewaterlevelremains
at a high level for more than 30 seconds.
4.1 Design of the Piranhamat 100/120 lifting unit
1106-00
Figure 4: Design of the Piranhamat 100/120 lifting unit.
1. Ventingbymeansofcarbonlterwiththefacilityforconnectionofventline.
2. Inowdeectorplate.
3. Electronic control unit.
4. Connection DN40 for wash-hand basin, a bidet or shower tray either on the left-hand or right-hand side of
the unit.
5. Tank.
6. Pipe to level control switch.
7. Discharge line connection valve - can be connected to the left-hand or right-hand side of the unit.
8. Tankxingandotationprevention.
9. Flotation prevention for the motor.
10. Pump motor with hydraulic section.
11. Inlet port DN100 for direct toilet connection.
12. Support for pump motor.

Installation and Operating Instructions (Original Instructions) 7
ABS lifting station Piranhamat 100 and 120
5 Set up and installation of the Piranhamat 100/120
ATTENTION Amaximumofaonetoilet,onewash-handbasin,onebidetandasingleshowertray
may be simultaneously connected to the Piranhamat 100/120 unit. The WC must be
directly connected without the use of an intermediate pipeline to the Piranhamat
100/120 unit.
mTheinowlinesfromthewash-handbasinandtheshowertraymusthaveaninowheightsuchthat
thelowestpartoftheinowlinehasaninowheightofatleast180mm.Thisistoensurethatthe
inowlinescandischargefullybygravity,andthatback-upcannotoccur.
ATTENTION see note under 1.2. (* version with part no.07500320 / 07565092)
5.1 Installation-inowside
ATTENTION When installing the discharge line ensure that Section 5.1.1 Discharge line is
observed.
The Piranhamat 100/120 (1) is designed for a direct toilet connection. The Piranhamat 100/120 unit is set up
directly behind the toilet. The DN 100 sealing sleeve (3) should be drawn up directly on to the toilet outlet pipe.
InordertocomplywithDINstandardstheinowlinesfromthewash-handbasin,bidetandshowertraymust
beatleast180mmabovethecontainerbaseandprovisionforinowbygravitymustexistinorderthatthese
inowlineswillremainclear.
1 Piranhamat 100/120
1108-00
2 Connection for a wash-hand
basin, bidet or shower.
3 Sealing sleeve for direct
toilet connection.
Figure 5: Inows to the Piranhamat 100/120

8 Installation and Operating Instructions (Original Instructions)
ABS lifting station Piranhamat 100 and 120
5.1.1 Installation - discharge line
ThedischargelinecanbeconnectedtothePiranhamat100/120(1)fromtheleft(3)orright(4)asrequired.
The discharge port not used should be sealed off with cap (2) and securely tightened using the hose clamp
provided.
Thenon-returnvalve(5)shouldbetteddirectlytothedischargeline(3)or(4)asrequiredandtightenedusing
thehoseclampprovided.Ensurethattheapiscorrectlypositionedinthelineforhorizontalinstallation.
NOTE Thenon-returnvalvecanbeusedforconnectingdischargelinesofouterdiameterof
25 mm and 32 mm.
Insert the discharge line into the non-return valve (5) and tighten using the clamps provided. Do not insert the
dischargelinemorethan16mmintothenon-returnvalveasitmaypushtheintegratedcheckvalveapoutof
position.
1 Piranhamat 100/120
1109-00
2Cap.
3Discharge, left.
4Discharge, right.
5Discharge line connection
valve.
Figure 6: Discharge line connection of Piranhamat 100/120
Install the discharge line (outer diameter 25 or 32 mm) with the aid of a backwash loop (180º bend) and connect
itintothesewerlineabovethesewerbackwashlevel.Theap-type,non-returnvalveshouldbetteddirect
tothePiranhamat100/120.Whenttingthevalvehorizontally,theapmusthingefromthetopwiththearrow
pointingdown,see“C”below.Thearrowontheoutsideofthehousingindicatesowdirection.(RegulationDIN
1986).
C A
A Flap-type, non-return valve
for discharge line with an
outer diameter DN 25 or DN
32.
1107
Figure 7: Design of the ap-type, non-return valve.
ATTENTION The discharge line should be laid in such a manner that it is not affected by frost.
The discharge line should not be connected to a downpipe. It is not permissible to
connectotherinowsordischargelinestothedischargelineitself.
NOTE Thenon-returnvalveshouldbeaccessibleforservicing.

Installation and Operating Instructions (Original Instructions) 9
ABS lifting station Piranhamat 100 and 120
5.1.2 Venting
Theventingandaerationoftheunitcantakeplaceintoaroomviatheactivatedcarbonlterwithoverow
preventionsuppliedasstandard.Aseparateventline(externaldiameter25mm)broughtaboverooflevelmay
betted.Thisisdonebyremovingthescreenandinsertingapipe.
5.1.3 Connection of wash-hand basin, bidet or shower
Awash-handbasinorshowerisconnectedbypressingtheinowline(3)intothepush-insealoftheupperinlet
opening (1) after removal of the plug. Make certain that it is pushed fully home.
ATTENTION Thepush-insealmustbeinsertedinsuchamannerthatthepiperetainingshoulder
as well as the printed letters “OBEN” point upwards.
1Inowopeningupper.(in
some prototype models this
is only on the left hand side of
the tank.)
1110-00
2Push-in seal.
3InowDN40.
4 Piranhamat 100/120.
Figure 8: Connection of an inow line DN40
ATTENTION If exchanging a Piranhamat 100/120 of the new series for one of the older Piranhamat
models we recommend that you use the version part no. 07560320 / 07565092 with
the lower opening.
See note under 1.2.
5.2 Electrical Connection
c Beforecommissioning,anexpertshouldcheckthatoneofthenecessaryelectricalprotectivedevices
is available. Earthing, neutral, earth leakage circuit breakers, etc. must comply with the regulations
ofthelocalelectricitysupplyauthorityandaqualiedpersonshouldcheckthattheseareinperfect
order.
ATTENTION The power supply system on site must comply with VDE or other local regulations
withregardtocross-sectionalareaandmaximumvoltagedrop.Thevoltagestatedon
the nameplate must correspond to that of the mains
This unit must be connected to a mains switch which isolates all poles.
All relevant safety regulators as well as general good technical practice must be complied with.
The unit is supplied ready for installation. An earthed socket (in accordance with VDE / Electrical Supply Board
guidelines)installedinacorrectmannerisallthatisrequired.
ATTENTION The Piranhamat 100/120 unit should not be placed in a position where excessive
steamoroodingofthecompleteunitmayoccur.Shouldthisoccurpleasehavethe
unitthoroughlycheckedbeforeuse.
ATTENTION Theearthedsocketshouldcomplywiththerelevantregulations.
NOTE Please consult your electrician.

10 Installation and Operating Instructions (Original Instructions)
ABS lifting station Piranhamat 100 and 120
6 Commissioning
mThe safety hints in the previous sections must be observed!
Before commissioning, the unit should be checked and a functional test carried out. Particular attention should
bepaidtothefollowing:
- Have the electrical connections been carried out in accordance with regulations?
- Is the tank cover pushed fully home? Unit should only be operated with the cover in the fully home position.
- IstheWCdischargebeingpumpedawayquickly?
- Is the run-on time suitable (a slurping noise occurs).
7 Maintenance
cBefore commencing any maintenance work the unit should be completely disconnected from the
mainsbyaqualiedpersonandcareshouldbetakenthatitcannotbeinadvertentlyswitchedback
on.
NOTE Themaintenancehintsgivenherearenotdesignedfor“do-it-yourself”repairsas
specialtechnicalknowledgeisrequired.
NOTE TheSulzerPumpswarrantyconditionsareonlyvalidprovidedthatanyrepairwork
hasbeencarriedoutinaSulzerPumpsapprovedworkshopandwhereoriginalABS
spare parts have been used.
7.1 Maintenance of the Piranhamat 100/120 lifting unit
- Werecommendthattheliftingunitbeinspectedvisuallyeverymonthanditsfunctioningchecked
- Inadditionwerecommendthatamaintenancecontractbeconcludedwithaqualiedspecialistcompany.
USER TIP Switching the power supply to the unit OFF and ON will operate the unit manually.
Thismayallowcertainblockagestobeclearedwithoutdismantlingtheunit
7.2 General maintenance hints
ABSliftingunitsarereliablequalityproductseachbeingsubjectedtocarefulnalinspection.
Lubricated-for-life ball bearings together with monitoring devices ensure optimum reliability, provided that the
unit has been connected and operated in accordance with the operating instructions.
cTo avoid danger if the power cable is damaged, it must be replaced by the manufacturer or its service
agentorasimilarlyqualiedperson.
NOTE The Sulzer Pumps service organisation would be pleased to advise you on any
applications you may have and to assist you in solving your pumping problems.
NOTE A maintenance contract with our service department will guarantee you the best
technical service under all circumstances.
7.3 Steps to be taken should a fault occur
ATTENTION Water sources which drain into the Piranhamat 100/120 should not be used should a
fault occur.