Sunex Tools 5008 User manual

5008 1 Rev. 02/06/06
Operating Instructions • Warning Information • Parts Breakdown
Capacity......................................90˚
8" (200mm)
8" x 11" (200 x 280mm)
2.4" x 13.8" (60 x 350mm)
Capacity......................................45˚
5.5" (140mm)
5.5" x 6" (140 x 155mm)
Blade Size .............1" x 0.035"x107"
(27 x 0.9 x 2720mm)
Blade Speed ..... 86/128/175/244 FPM
(26/39/53/74 MPM)
Motor..............1.5HP 1 Phase, 18 Amp,
1732 RPM
Shipping 62.5" x 31.3" x 45"
Measurement.. (1588 x 795 x 1143mm)
Net Weight....................517lbs (235kg)
Gross Weight............. 594 lbs (270kgs)
SPECIFICATIONS
AlwAys reAd
instructions
before using
power tools
AlwAys weAr
sAfety goggles
weAr heAring
protection
5008
8"x14"
Horizontal
Band Saw
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5008 2 Rev. 02/06/06
This Instruction Manual Contains
Important Safety Information.
READTHISINSTRUCTIONMANUALCAREFULLY
ANDUNDERSTANDALLINFORMATIONBEFORE
OPERATING THIS TOOL.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES.
Always ensure keys and adjusting wrenches are
removed from tool before turning it on.
3. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENT.
Do not use power tools in damp or wet locations, or
expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should be kept safe
distance from work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks,
master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job better and
safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or attachment to
do a job for which it was not designed.
9. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An
undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. Table 1
shows the correct size cord to use depending on cord
length and nameplate ampere rating. If in doubt, use
the next heavier gauge. The smaller the gauge number,
the heavier the cord.
10. WEAR PROPER APPAREL. Do not wear loose clothing,
gloves, neckties, rings, bracelets, or other jewelry
which may get caught in moving parts. Nonslip
footwear is recommended. Wear protective hair
covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Use face or dust
mask if cutting operation is dusty. Remember, everyday
eyeglasses only have impact resistant lenses, they are
NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold work
when practical. It is safer than using your hand and it
frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper footing and
balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and
clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS from power source before
servicing, or when changing accessories, such as
blades, bits, cutters, etc.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure switch is in OFF position before plugging in
power cord.
17. USE RECOMMENDED ACCESSORIES. Consult the
owner’s manual for recommended accessories. The use
of improper accessories may increase risk of injury to
persons.
18. NEVER STAND ON TOOL Serious injury could result
if the tool is tipped or if the cutting tool is
unintentionally contacted.
19. ALWAYS CHECK FOR DAMAGED PARTS. Before
each use of the tool, a guard or other part that is
damaged should be carefully checked to determine
that it will operate properly and perform its intended
function - check for alignment of moving parts, binding
of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation.
A guard or other part that is damaged
should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or
cutter against the direction of rotation of the blade or
cutter only.
21. NEVER LEAVE TOOL UNATTENDED
WHILE RUNNING. TURN POWER OFF.
Do not leave tool until it comes to a complete stop.
For Your Own Safety Read Instruction Manual Before Operating This Tool
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5008 3 Rev. 02/06/06
Operating Instructions • Warning Information • Parts Breakdown
A. GROUNDING INSTRUCTIONS
1. All grounded, cord-connected tools:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This
tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer
surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is
necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the
tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.
Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A on page 4. The tool has a grounding plug
that looks like the plug illustrated in Sketch A. A temporary adapter, which looks like the adapter illustrated in Sketches B and C on page 4, may be
used to connect this plug to a 2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary adapter should
be used only until a properly grounded outlet can be installed by a qualified electrician. NOTE: THIS ADAPTER IS NOT PERMITTED IN CANADA.
The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground, such as a properly grounded
outlet box.
Table 1
Minimum gauge for cord
Volts Total length of cord in feet
120 V 25 ft. 50 ft. 100 ft. 150 ft.
Ampere Rating
Not
More More
Than Than AWG
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12 Not Recommended
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5008 4 Rev. 02/06/06
Operating Instructions • Warning Information • Parts Breakdown
Grounding Methods
Electrical Schematic – Single Phase
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5008 5 Rev. 02/06/06
General Safety Information
1. Read the Instruction manual before operating the machine.
2. If you are not thoroughly familiar with the operation of horizontal
band saws, obtain advice from your supervisor, instructor or other
qualified person.
3. Remove tie, rings, watch and other jewelry, and roll up sleeves.
4. Always wear safety glasses or a face shield.
5. Make sure wiring codes and recommended electrical connection
instructions are followed and that machine is properly grounded.
6. Make all adjustments with the power shut-off.
7. Adjust and position the blade guide before start cutting.
8. Make sure that blade tension is properly adjusted before start
cutting.
9. Stop the saw before putting a workpiece in the vise.
10. Always keep hands and fingers away from the blade when the
machine is running.
11. Stop the machine before removing chips.
12. Always have stock firmly clamped in vise, before start cutting.
13. Disconnect machine from power source when making repairs.
14. Before leaving the machine, make sure the work area is clean.
Operating Instructions
1. Check Coolant: Low coolant level causes foaming and high blade
temperatures. Dirty or weak coolant can clog pump, causes
crooked cuts, low cutting rate and permanent blade failure. Dirty
coolant causes the growth of bacteria with ensuing skin irritation.
2. Keep vise slides clean and oiled.
3. Clean chips from blade wheels and the areas around wheels.
4. Saw Guide: Keep saw guides properly adjusted. Loose guides will
affect cutting accuracy.
5. Saw Blade: Ensure that the saw blade is sharp.
6. Blade Speed: Ensure blade speed is set correctly for workpiece
material and shape.
7. Check Blade Tension: Particularly after initial cuts with a new blade.
Blade Selection
1. Never use a blade so coarse that less than 3 teeth are engaged
in the workpiece at any time. (Too few teeth will cause teeth to
strip out.)
2. Never use a blade finer than required to obtain a satisfactory
surface finish or satisfactory flatness. (Too many teeth engaged
in the workpiece will prevent attainment of a satisfactory sawing
rate; frequently cause premature blade wear; frequently produce
“dished” cuts or the cuts are neither square nor parallel.)
3. The chart which follows is not expected to be exactly correct for all
cases. It is intended as a general guide to good sawing practices
Your blade supplier or the qualified engineers should be your most
reliable source of correct information for operational details of saw
blades and their use.
THE SELECTION OF SAWBLADES
<3mm >5mm >50mm >100mm >150mm >200mm
Sawblade <0.12" >0.2" >2" >4" >6" >8"
(HSS) 14T •
(HSS) 6/10T •
(HSS) 5/8T •
(HSS) 4/6T • •
(HSS) 3/4T •
(HSS) 2/3T ••
(HSS) 1/2T •
(HCS) 10T •
(HCS) 8T •
(HCS) 6T •
(HCS) 4T •
(HCS) 2T ••
Remarks: HSS-High Speed Steel Sawblade
HCS-High Carbon Steel Sawblade
NOTE:
1. When standard wall pipe, tubes, channel iron and angled "I"
beams are cut, a 10 pitch saw blade of wave-set type or
saw blade of (HSS) 6/10T is frequently used to good advantage.
2. Tubes or structure with wall thickness or web thickness of 1/2”
or more can usually use an 8 or 6 pitch blade or sawblade of
(HSS) 4/6T satisfactorily.
3. When rectangular solid bar is to be sawed, the work should,
whenever possible, be loaded with the thinnest cross section
exposed to the blade teeth. The pitch (or number of teeth per inch
of blade) selected must provide engagement of at least 3 teeth in
the workpiece. Should application of this rule not be possible
because the thinnest cross section is too thin, the piece must be
loaded with the wider dimension exposed to the saw teeth and a
coarser blade selected from the listing of recommendations for
round and square solid bars.
Operating Instructions • Warning Information • Parts Breakdown
Cutting
Material
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5008 6 Rev. 02/06/06
The controls – Fig. 1
A. Indicator light
B. Cycle start switch
C. Arm Descent Valve
D. Emergency stop button
E. Coolant pump
F. Flow control regulator
Single Phase
Refer to the wire drawing inside the electrical box and above for
proper motor and transformer connections, lead selection and wiring
connections from the motor to the power source for the voltage you are
using. (IMPORTANT: IMMEDIATELY AFTER WIRING THE MACHINE,
TURN ON THE POWER AND MAKE SURE THE MOTOR IS RUNNING
IN THE RIGHT DIRECTION, COUNTER-CLOCKWISE WHEN LOOKING
AT THE BLADE ROTATION.)
NOTE:
1. When standard wall pipe, tubes, channel iron and angle Ibeams
are cut, a 10 pitch saw blade of wave-set type or sawblade of
(HSS) 6/10T is frequently used to good advantage.
2. Tubes or structure with wall thickness or web thickness of 1/2”
or more can usually use an 8 or 6 pitch blade or sawblade of
(HSS) 4/6T satisfactorily.
3. When rectangular solid bar is to be sawed, the work should,
whenever possible, be loaded with the thinnest cross section
exposed to the blade teeth. The pitch (or number of teeth per inch
of blade) selected must provide engagement of at least 3 teeth in
the workpiece. Should application of this rule not be possible
because the thinnest cross section is too thin, the piece must be
loaded with the wider dimension exposed to the saw teeth and a
coarser blade selected from the listing of recommendations for
round and square solid bars.
Removing and Installing the Blade
When your machine was shipped, a blade was supplied and
assembled to the saw. When selecting a new blade refer to the
selection of saw blades.
1. Disconnect the machine from the power source.
2. Raise the saw frame about 6" and close the flow control regulator
(F) Fig. 1 to stop the saw frame from descending.
3. Open both wheel covers and clean the chips out of the machine.
4. Release blade tension by turning the blade tension hand wheel (G)
Fig. 2 counter-clockwise.
5. Slide left blade guide arm to the right as far as possible (I) Fig.2.
6. Remove the blade from both wheels (H) Fig. 2, guide wheels (J)
Fig.3, and out of each blade guide.
7. Make sure the teeth of the new blade are pointing in the direction
of travel. If necessary, turn the blade inside out.
Operating Instructions • Warning Information • Parts Breakdown
Fig. 1
Fig. 2
H
G
A
D C
F
B
E
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5008 7 Rev. 02/06/06
8. Place the blade in place on the wheels (H) Fig. 2, the guide wheels
(J) Fig. 3, and through the lower blade guard (I) Fig.4, and
bearings guide.
Note: Blade must run on the outside of the blade wheels as shown in
(J) Fig. 3.
9. Work the blade all the way up between the blade guide bearings
with the back of the blade against the back-up bearing, as shown
in (I) Fig.4.
Note: If bearings need adjustment, refer to the section adjusting blade
guide roller bearings.
10. Put light tension on the blade and work it on both wheels. Make
sure that the back of the blade is against the wheel flanges of both
wheels. This is very important.
11. When you are sure the back of the blade is against the wheel
flanges of both wheels and properly inserted into the guides, finish
putting tension on the blade.
Proper tension 1400kg/cm2 is achieved when the pointer (K) Fig.
5 is on the left mark of the blade tension scale behind the driven
wheel.
12. Jog the power “on” and “off” to be sure the blade is in place and
tracking properly. If blade is not tracking properly, refer to the
section tracking the blade.
Starting and Stopping the Machine
The saw frame must be in the raised position before starting the
machine. The machine is started by pushing the start button (B) Fig. 1,
and will continue to run until the saw frame is in the down position at
the end of the cut. In an emergency, press the emergency button (D)
Fig. 1.
Operating Instructions • Warning Information • Parts Breakdown
Fig. 3
Fig. 5
Fig. 4
J
J
I
K
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5008 8 Rev. 02/06/06
Blade Tracking Adjustment
Blade tracking has been set at the factory and should require no adjust-
ment. If a tracking problem occurs, adjust the machine as follows:
Since tracking can only be adjusted while machine is running, it is sug-
gested that this adjustment be accomplished by qualified personnel that
are familiar with this type of adjustment and the dangers associated
with it.
1. Raise saw arm to its highest position and close cutting pressure
control valve (F) Fig.1 to hold saw arm in place.
2. Run the blade at a slow speed.
3. Locate tracking adjustment plate on the back side of the driven
blade wheel.
4. Loosen the three bolts (L - Fig. 6) located on the top of the
tracking nuts.
5. Tracking adjustment is accomplished by either loosening or
tightening three adjusting nuts (O - Fig. 6).
6. Tracking is set properly when the back of the blade lightly touches
the wheel flange.
Note: Over-tracking (allowing blade back to rub hard against wheel
flange) will damage the blade wheels and blade.
7. Tighten locking bolts (L) once properly tracking is completed.
Adjusting Feed Rate
When the feed arm descent valve (C) Fig. 1 is turned clockwise as far
as it will go, the saw frame will not move down.
By turning the feed control valve counter-clockwise, you regulate the
flow of oil from the cylinder and determine the speed at which the saw
frame will lower and the blade will feed through the work.
Too many factors are involved to make tabulated data practical on
feed rates. As a general rule, an even pressure without forcing the
blade gives best results. Avoid forcing the blade at the start as this may
shorten blade life and produce a bad cut. By inspecting the chips while
the cut is being made will indicate whether the feed rate is correct.
Fine powdery chips indicate a feed rate which is too light. The teeth are
rubbing over the surface instead of cutting.
Burned chips indicate excessive feed which causes the teeth to break off
as the blade overheats.
The ideal feed rate is indicated by chips that have a free curl and this
will give the fastest cutting time and longest blade life.
Operating Instructions • Warning Information • Parts Breakdown
Fig. 6
LO
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5008 9 Rev. 02/06/06
Adjusting Blade Guide Brackets
The blade guides should be set as close to the vise jaws as possible. The
right blade guide bracket is not adjustable and is pre-set at the factory
to clear the right hand vise jaw. The left blade guide bracket can be
moved to the left or right depending on the position of the left hand vise
jaw. To move the left blade guide bracket (M) Fig. 7, loosen the hand
knob (N), position blade guide bracket and tighten hand knob (N).
Automatic Shut-Off Adjustment
The motor should shut off immediately after the blade has cut through
the material and just before the head comes to rest on the horizontal
stop bolt. If the machine continues to run after the workpiece has been
fully cut, or machine shuts off before the workpiece has been complete-
ly cut, loosen nut (U) Fig.8, adjust bolt (O) Fig. 8, to actuate the micro
switch at the proper height, and tighten the nut (U).
Adjusting the Blade Guide Bearings
1. Disconnect the machine from the power source.
2. Raise arm to vertical position and lock in place by turning off the
hydraulic cylinder valve (F) Fig. 1.
3. Loosen hex cap screw (V) Fig. 9, and turn eccentric nut (W) Fig.9
to adjust the bearing snug to the blade, approximately 0.08mm ~
0.12mm. Blade should still move up and down freely when
grasped.
WARNING! MAKE SURE POWER IS DISCONNECTED
AND HANDS ARE PROTECTED BEFORE
HANDLING BLADE. BE SURE THAT BLADE
TEETH DO NOT INTERFERE WITH THE
ROLLER BEARINGS.
4. Repeat for other blade guide assembly.
5. Connect machine to the power source.
Operating Instructions • Warning Information • Parts Breakdown
Fig. 7
Fig. 8
Fig. 9
N
M
OU
V
W
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5008 10 Rev. 02/06/06
Vise Adjustment
To position the moveable vise jaw:
1. Turn vise hand wheel (P) Fig. 10, 1/2 turn counter-clockwise.
2. Pull up fold handle (T) Fig. 11, to quickly move the vise jaw (Q)
Fig.10, to desired location by sliding along the bed. Lift handle (T)
back into position to connect it to the lead screw.
3. Turn the hand wheel (P) Fig. 10, to tighten or loosen the vise.
To adjust the vise for angle cutting:
1. Loosen bolts (S) Fig. 11 on the fixed vise jaw (R), and rotate vise
jaw (R) Fig. 10, to desired angle scale at side of base.
2. After setting the vise to desired angle, and tighten the nut (S) on the
fixed vise jaw.
3. Adjust the movable vise to be parallel to the fixed vise. Loosen bolts
(S) Fig. 11 on the movable vise and slide it flush with the set fixed
vise (R) Fig. 10. Then secure bolts (S) Fig. 11 on the movable vise.
Setting Up the Machine for
Operation
1. Select the proper speed and blade for the type of material you are
going to cut.
2. Make sure blade tension is adjusted properly.
3. Lift the saw frame up and turn off the oil regulating knob (F) Fig.1
to stop the saw bow, and turn the feed rate knob (C) Fig.1
clockwise to the zero position.
4. Place the stock between the vise jaws, set the stock for the desired
width of cut and tighten the vise.
5. Make sure the left blade guide bracket (M) Fig. 7, is adjusted as
close as possible to the left vise jaw (Q) Fig. 10.
6. Open the flow control knob (F) Fig.1 and turn the feed control valve
(C) Fig.1, counter-clockwise until the saw blade begins to lower by
the desired rate.
7. Proceed to cut through the workpiece. The machine will shut off
upon completion of cut.
Operating Instructions • Warning Information • Parts Breakdown
Fig. 10
Fig. 11
P
Q
R
Q
T
S
R
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5008 11 Rev. 02/06/06
Changing Speeds
Your machine is provided with four speeds. To change speeds,
proceed as follows:
1. Disconnect the machine from the power source.
2. Loosen wing nut (U) Fig.12, and lift up and swing belt and pulley
cover to the side of the machine.
3. Release tension on the belt by loosening motor lock bolt (X) Fig. 13,
counter-clockwise and let the motor swing forward.
4. Shift the belt to the desired grooves on the pulleys and adjust belt
tension by pulling the motor plate back until correct belt tension is
obtained and tighten motor lock bolt (X) Fig.13.
5. Close belt and pulley cover and tighten the wing nut (U) Fig.12.
Gear Case
After the first 50 hours of use, the gearbox should be drained and
refilled. Remove drain plug (Y) Fig.13, drain all of the oil out of the
gearbox and replace plug. Remove oil filler plug located underneath
the right blade wheel. Remove the fill hex cap screw (Z) Fig. 13 and fill
the gearbox with 1-1/2 pints of MOBIL CYL. OIL # 600W or equiva-
lent. Replace the hex cap screw (Z).
Operating Instructions • Warning Information • Parts Breakdown
Fig. 12
Fig. 13
U
Y
X
Z
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5008 12 Rev. 02/06/06
40(8)
4(8)
5(8)
3(8)
8(8)
6(2)
7(8)
1
122
121
118
2(2)
119
120
113A
115
114
117
39
116(2)
38
26
41(2)
32(2)
42
43
88(2)
23
24(4)
44
25
22
27
62
111 110
103
97
66
67
96
65
61(4)
60
100
98
99
101
109-1(2)
109-2(2)
109-3(2)
105(2)
104(2)
82
54
59 55(2)
63
74
72(2)
68
64
73(2)
71(2)
70(2)
80(4)
81(4)
86
76(4)
85(2)
91
89
92
95
94(2)
93
84(2)
83(2)
75
45
90(5)
87
77
46
49
69(4)
53
48(2)
47(2)
79
78
52
50
51
57(2)
58
56(2)
106(2)
102A
7-1(8)
116-1(2)
41-1(2)
95-1
73-1(2)
57-1(2)
35(8)
36
37(2)
15
20(4)
9(4)
10
19
17
12
16
30
34(8)
33(8)
29
28
11(2)
31
14(2)
21
109
107
108(2)
18(2)
15-1
13
12-1(3)
20-1(4)
5008
8"x14" Horizontal Band Saw
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5008 13 Rev. 02/06/06
Parts List
1 Base 1
2 Base Bracket 2
3 Washer 5/16 x 18 8
4 Spring Washer 5/16 8
5 Hex. Cap Bolt M8 x 30 8
6 RS500806 Wheel With Brake 4" 2
7 Spring Washer 5/16" 8
7-1 Washer 5/16" 8
8 Hex. Cap Bolt M8 x 20 8
9 Round Head Screw M6 x 12 4
10 Electrical Panel Cover 1
11 Cutter Pin R-16 2
12 Wheel Shaft 1
12-1 Washer 3/4 x 44 x 3 3
13 Bushing 1
14 RS500814 Wheel 8" 2
15 Terminal Strip 1
15-1 Grounding Plate 1
16 Contactor 1
17 Transformer 1
18 Fuse 2
19 Overload Relay 1
20 Hex. Socket Cap Screw M6 x 30 4
20-1 Washer 1/4 4
21 RS500821 Coolant Tank 1
22 Hose 1" 1
23 RS500823 Pump 1
24 Hex. Cap Bolt 1/4 x 1/2 4
25 Hose Fitting 1
26 Hose Clamp 1
27 Hose 5/16" 1
28 Door 1
29 Knob 1/4 x 20 1
30 Washer 1/4" 1
31 Nut 1/4" 1
32 Pin 2
33 Nut M8 8
34 Spring Washer 5/16" 8
35 Washer 5/16 x 18 8
36 Hex. Cap Bolt 5/16 x 1- 1/4 1
37 Nut 5/16" 2
38 Filter 1
39 Bed 1
40 Hex. Cap Bolt M8x30 8
41 Closed Bearing 3020 2
41-1 Bushing 2
42 Torsion Spring 1
43 Pivot Shaft 1
44 Pivot Bracket 1
45 Torsion Spring Shaft 1
46 C-Ring S-16 1
47 Washer M12 x 35 2
48 Hex. Cap Bolt M12 x 35 2
49 Washer M12 x 35 1
50 Hex. Cap Bolt M12 x 30 1
51 Nut M12 1
52 Hex. Socket Cap Screw M12 x 45 1
53 Spring 1
54 Spring Adjustable Rod 1
55 Nut 1/2" 2
56 Hex. Cap Bolt M12 x 35 2
57 Spring Washer M12 2
57-1 Nut M12 2
58 Spring Bracket 1
59 Control Box 1
60 Control Panel 1
61 Round Head Screw M5 x 8 4
62 RS500862 Power Indicator Light 1
63 RS500863 Start Switch 1
64 Cutting Pressure Control 1
65 RS500865 Emergency Stop Switch 1
66 Pump Switch 1
67 Hydraulic On-Off Valve 1
68 Control Box Bracket 1
69 Hex. Socket Cap Screw M6 x 12 4
70 Hex. Socket Cap Screw M8 x 20 2
71 Spring Washer 5/16" 2
72 Washer 5/16" 2
73 Hex. Socket Cap Screw M6 x 8 2
73-1 Spring Washer 1/4 2
74 Limit Switch 1
75 Limit Switch Plate 1
76 Round Head Screw M5 x 8 4
77 Hydraulic Mounting Plate-Top 1
78 Cylinder Pin-Top 1
79 Pin 1
80 Spring Washer 5/16" 4
81 Hex. Cap Bolt M8 x 25 4
82 Hydraulic Cylinder 1
83 Hex. Socket Cap Screw M6 x 12 2
84 Spring Washer 1/4" 2
85 Washer 1/4 x 16 2
86 Switch Mounting Plate 1
87 C-Ring S-20 1
88 C-Ring S-25 2
89 Cylinder Pin 1
90 Rivet 2 x 4 5
91 Angle Scale 1
92 Vise Jaw - Right 1
93 Washer 1/2" 1
94 Spring Washer M12 2
95 Hex. Cap Bolt M12 x 35 1
95-1 Hex. Cap Bolt M12/30 1
96 Handle 3/8" 1
97 Vise Nut Block 1
98 Vise Bolt 1
99 Vise Jaw - Left 1
100 Spring 1.2mm 1
101 Vise Thrust Shaft 1
102A Nut Seat 1
103 Support Plate 1
104 Washer 5/16" 2
105 Spring Washer 5/16" 2
106 Hex. Cap Bolt M8 x 30 2
107 Stand Bolt 1
108 Nut M12 2
109 Lead Screw Seat 1
109-1 Washer 5/16 x 2 x 16 2
109-2 Spring Washer 5/16" 2
109-3 Hex. Cap Bolt M8 x 30 2
110 Set Screw 5/16 x 3/8 1
111 Handle Wheel 1
113A Lead Screw 1
114 Key 5 x 5 x2 0 1
115 Chip Grate 1
116 Hex. Cap Bolt M10 x 20 2
116-1 Washer 3/8 2
117 Work Stop Rod 1
118 Work Stop 1
119 Washer M12 x 35 1
120 Lock Handle 1
121 Work Stop Bracket 1
122 Lock Knob 3/8" 1
123 Saw Bow 1
124 Idle Wheel Shaft 1
125 Ball Bearing 6002 4
DESCRIPTION QTY.
REF.
NO. PART
NO. SIZE
NO.
DESCRIPTION QTY.
REF.
NO. PART
NO. SIZE
NO.
5008_OpMan020606.indd 13 2/6/06 4:51:09 PM

5008 14 Rev. 02/06/06
184
183
180
181
190(2)
188
189(2)
191
192
193
182
187
185(2)
186
179
178
194(2)
198(2)
199(2)
200(2)
201(2)
205
206
207(2)
209(2)
210(2)
211(4)
212(4)
213(4)
214(4)
215(4)
216(2)
217(4)
218(4)
219(2)
220(8)
221(4)
222
224
225
226
227
228
234
233
237
238(2)
239A
123
124(2)
125(4)
126(2)
134(8)
135(2)
150
151
152
136(4)
138(2)
139(2)
142
140
143
144
145 146
147
149(2)
148(2)
154
155(4)
156(4)
158
159(4)
162
157
153
160(4)
161(4)
164
165
167
166(2)
171(2)
172
173
174
175A
163
168(2)
169(2)
170(2)
208
229(4)
230(4)
231(2)
232
236(3)
235
242(3)
241(3)
261
260
259
258
257
256
255(4)
254(2)
253
243
244(2)
245(13)
246
247
248
249
251
252
250
(27)
176
177
204
196(2)
195(2)
197
223
240
232-1
194-1(4)
155-1(4)
144-1
236-1
236-2
255-1(4)
141
198-1(2)
5008
8"x14"
Horizontal
Band Saw
5008_OpMan020606.indd 14 2/6/06 4:51:12 PM

5008 15 Rev. 02/06/06
Parts List
126 Idle Wheel 2
134 Flat Head Cross Screw M4 x 8 8
135 Upper Latch 2
136 Round Head Screw M6 x 12 4
137 Spring Washer 1/4" 4
138 Brace 2
139 Adjusting Valve 2
140 Hose 1/4" 1
141 Hose 5/16” 1
142 Connection Tube 1
143 Nut 1/2" 1
144 Washer 1/2" 1
144-1 Spring Washer 1/2 1
145 Motor Mount Bracket 1
146 Support Shaft 1
147 C-Ring S-19 1
148 Spring Washer M12 2
149 Hex. Cap Bolt M12 x 30 2
150 Hex. Cap Bolt M8 x 40 1
151 Spring Washer 5/16" 1
152 Washer 5/16 x 18 1
153 Motor Tilt Plate 1
154 Bushing 1
155 Hex. Cap Bolt M8 x 40 4
155-1 Spring Washer 5/16 4
156 Washer 5/16 x 18 4
157 Motor Mount Plate 1
158 Motor 1
159 Washer 5/16 x 18 4
160 Spring Washer 5/16" 4
161 Nut M8 4
162 Key 7 x 7 x 30 1
163 RS5008163 Gear Box 1
164 Key 7 x 7 x 30 1
165 Key 7 x 7 x 40 1
166 Bushing 2
167 Lock Knob 1/4 x 13 1
168 Washer 5/16" 2
169 Spring Washer 5/16" 2
170 Hex. Cap Bolt M8 x 40 2
171 Set Screw M8 x 10 2
172 RS5008172 Motor Pulley 1
173 RS5008173 Belt A-38 1
174 RS5008174 Gear Box Pulley 1
175A RS5008175A Pulley Cover 1
176 Hose 5/16" 1
177 Grease Cup 3/8PT 1
178 Washer M12 x 35 1
179 Hex. Cap Bolt M12 x 30 1
180 RS5008180 Blade 8/12 TPI 1
181 Bushing 1
182 RS5008182 Drive Wheel 1
183 Washer M12 x 50 1
184 Hex. Cap Bolt M12 x 30 1
185 Hex. Cap Bolt M6 x 12 2
186 Pin 1
187 Brush Bracket 1
188 Chip Brush 1
189 Washer 1/4 2
190 Spring Washer 1/4 2
191 Washer 1/4" 1
192 Spring Washer 1/4" 1
193 Round Head Screw M6 x 12 1
194 Set Screw M8 x 10 2
194-1 Hex. Cap Bolt M12 x 35 4
195 Hex. Cap Bolt M10 x 30 2
196 Spring Washer M10 2
197 Setting Plate 1
198 Spring Washer 5/16 2
198-1 Washer 5/16 2
199 Hex. Socket Cap Screw M8 x 30 2
200 Round Head Screw M5x8 2
201 Nozzle Support 2
204 Hose 1/4" 1
205 Guide Bracket-Right 1
206 Hose 1/4" 1
207 Connector 2
208 Guide Bracket-Left 1
209 Hex. Socket Cap Screw M8 x 20 2
210 Ball Bearing 2
211 Spring Washer 5/16" 4
212 Blade Guide 4
213 Washer M6 4
214 Spring Washer M6 4
215 Hex. Socket Cap Screw M6 x 20 4
216 Centric Shaft 2
217 Hex. Socket Cap Screw M8 x 40 4
218 Spring Washer 5/16" 4
219 Eccentric Shaft 2
220 Ball Bearing 8
221 Washer 5/16 x 18 4
222 Lock Handle 1
223 Washer M12 x 35 1
224 Ball Bearing Seat 1
225 Blade Guard 1
226 Washer 1/4 x 16 2
227 Spring Washer 1/4" 2
228 Hex Socket Cap Screw M8 x 20 1
229 Round Head Screw M4 x 6 4
230 Flat Head Cross Screw M4 x 8 4
231 Cover Lock Knob 2
232 Front Latch 1
232-1 Back Latch 1
233 Nut 1/2" 1
234 Handle 1
235 RS5008235 Idler Wheel 1
236 Ball Bearing 6205 3
236-1 Washer W12 x 35 1
236-2 Hex. Cap Bolt M12 x 20 1
237 Blade Wheel Cover 1
238 Flat Head Cross Screw M4 x 8 2
239A Wire Brush Guard 1
240 Slide Bracket 1
241 Tracking Adj. Screw M16 x 30 3
242 Hex. Socket Cap Screw M10 x 60 3
243 Indicator Scale 1
244 Round Head Screw M5 x 8 2
245 Disc Spring 13
246 Washer 1
247 Tension Indicator 1
248 Thrust Bearing 51104 1
249 Set Screw M8 x 10 1
250 Handwheel 1
251 Key 5 x 5 x 10 1
252 Extension Bar 1
253 Tension Shaft 1
254 Gib 2
255 Hex. Socket Cap Screw M8 x 20 4
255-1 Spring Washer 5/16 4
256 Blade Wheel Shaft 1
257 Nut M16 1
258 Set Screw M6 x 8 1
259 Slide 1
260 Washer M12 x 35 1
261 Hex. Socket Cap Screw M12 x 20 1
DESCRIPTION QTY.
REF.
NO. PART
NO. SIZE
NO.
DESCRIPTION QTY.
REF.
NO. PART
NO. SIZE
NO.
5008_OpMan020606.indd 15 2/6/06 4:51:12 PM

5008 16 Rev. 02/06/06
LIMITED WARRANTY:
SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SUNEX TOOLS®
BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS.
Sunex International, Inc. will repair or replace its Sunex Tools®branded products which fail to give satisfactory service due to defective
workmanship or materials, based upon the terms and conditions of the following described warranty plans attributed to that specific
product.
This product carries a ONE-YEAR warranty. During this warranty period, Sunex Tools will repair or replace at our option any part or unit
which proves to be defective in material or workmanship.
Other important warranty information...
This warranty does not cover damage to equipment or tools arising from alteration, abuse, misuse, damage and does not cover any repairs
or replacement made by anyone other than Sunex Tools or its authorized warranty service centers.
The foregoing obligation is Sunex Tools’ sole liability under this or any implied warranty and under no circumstances shall we be liable for
any incidental or consequential damages.
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may
not apply to you.
Return equipment or parts to Sunex Tools or an authorized Sunex hydraulic warranty center, transportation prepaid. Be certain to include
your name and address, evidence of the purchase date, and description of the suspected defect.
If you have any questions about warranty service, please write to Sunex Tools. This warranty gives you specific legal rights and you may
also have other rights which vary from state to state.
Repair kits and replacement parts are available for many of Sunex Tools products regardless of whether or not the product is still covered by
a warranty plan.
5008_OpMan020606.indd 16 2/6/06 4:51:12 PM