SUNFRE S10 User manual

Operating Instructions
DC Servo Barrier Gate S10
SFMCU MicroDrive
V1.0

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Contents
1 . Brie f Int roduction. . ...... ...... ........... .............................. 2
2 . Te c h n i c a l Data.......................... . ...................... 2
3 . Function s an d Fea tures.................. ..... . ... ........... . .... . 2
4. Mechanism Structure...........................................................4
5 . Installatio n Directio n Definition................... ................. 4
6. Mechanical Part Installation and Adjustment.........................5
6.1. Cabinet Installation........................................................5
6.2. Spring Selection, Installation and Adjustment...................5
7. Controller Explanations and Instructions ............................... 6
7.1. Controller Interface Explanations.................................... 7
7.2. Controller Auto-Detect after Power-On Description........... 8
8. Boom Horizontal and Vertical Fine Adjustment...................... 9
9. Working Codes Meanings and Error Code Solutions...... ...... .. 9
10. Warranty and Service Items..................................................11
11. Maintenance.....................................................................11
12. Packing List......................................................................11
Appendix
I. Ta bl e of Sp ring S el ec t ion an d Sugg es te d Ma x Sp e ed w it h
B o o m L e n g t h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
II .Appendix II : Remote Control Coding .......................................12
I I I . Wiring Diagram for R&G Light Interface .............................1 3
IV. W i r i n g D i a g r a m f o r u p a n d d o w n l i m i t o u t p u t . . . 1 3
V. System Menu Setting Procedures ...............................................11
VI .Setting Menu Explanations .....................................................12
VI I .Digitron Display Code and Meanings .............. . .... .. ... . ... . 1 3
Warning!
For safety, please do follow the instruction strictly to operate
this product:
1. Make sure there is no person or any obstruction under the boom
when it is power on, resume or falling.
2. There must be a grounding connection for the barrier
cabinet.
3. It is forbidden to open the barrier cabinet top cover or door when
it is working..
4. Before delivery, the barrier gate spring and the boom length are
well-balanced. It is not allowed to change the boom length
randomly. If needed, please check with the technician.
1.Brief Introduction
SUNFRE S10 DC Brushless Servo motorized barrier gate, the
newly designed, maintenance free with exclusive SFMCU
MicroDrive unit offers 100% more torque, 100% duty, are the
fastest toll barriers available with an opening time as fast as 0.6
seconds. Opening speed is adjustable from 0.6s/0.9s to 6s or
more.
This barrier redefines performance in non-stop toll applications.
It is the ideal solution for very high frequented toll stations
providing great reliability and sustainability as well as
comprehensive functionality.
This Barrier use innovative technology design and manufactured
with precision machinery to guarantee satisfaction in quality and
reliability for years to come. The barrier has been lab tested for
more than 10 millions opening /closing and still without any
degrade in performance.
2. Technical Data
2.1 Working temperature (motor): -35°C~ + 85°C
2.2 Working Power: 220V±10%, 110V ±10%
2.3 Motor Rated Power: 100/200W MAX
2.4 Humidity: ≤90% RH
2.5 Distance of remote control: L≥30M
2.6 Insulation Grade: F
3. Functions and Features
3.1 NO SENSOR&LIMIT SWITCH
Innovative design which doesn’t need any sensor and limit switch.
All control by SFMCU drive unit precisely. Four main parts only,
mechanical, motor, control unit, power supply.
3.2 MAINTENENCE FREE
DC Brushless Servo motor doesn’t need a carbon brush while brush
motor request you replace the carbon brush in a certain time.
Galvanized and powder coated parts are anti-rust ensure long term
usage. And no other smaller parts need to be maintain too.
3.3 24/7 CONTINUS OPERATION
With a very smooth and quiet motorized drive mechanism, Open
and close very stable, offer maximum reliability at fast speeds,

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high quality and maximum ease of use, and which allow the barrier
in 7*24 hours non-stop usage.
3.4 SPEED ADJUSTABLE
Our DC servo barrier gate allows you to set opening and closing
speed according to requirements. Shorter arm, the faster speed can
be set.
3.5 AUTO-REVERSE FUNCTION
When arm falling and meets obstacles, arm will auto reverse to
prevent further damages.
3.6 MULTIPLE INTERFACES
3.6.1 Wire Control Signal Input(open&close&stop)
3.6.2 Infrared Photocells
3.6.3 Loop Detector
3.6.4 R&G Light signal (Up&Down Limit signal output optional),
can use for counting purpose also
3.6.5 Arm Presence Detection(Optional)
3.6.6 RS485 Communication(Optional)
3.6.7 More If Required
3.7 EASY INTEGRATION
Access Reader or Push button or remote controller can be used to
trigger the barrier gate to open via a simply dry contact signal.
After delay timer elapsed, barrier gate will close automatically by
itself in a certain time(optional function)
3.8 USER FRIENDLY
Motorized arms provide comfortable passage while maintaining a
high level and high density of car flow management, such as in toll
gate.
3.10 AUTO-RECOVERY
When power off, barrier arm can be lifted up by manual for a free
exit. When power supply is restored, Barrier gate will
automatically return to close position.
3.11 Auto Testing Mode
Control board can set auto testing mode
4.Mechanism Structure
(Figure 1)
5. Installation Direction Definition
When placing the order, please confirm “left-installed”
or “right- installed”. Figures as below:
Left-(installed) Right-(installed)
Cabinet fixed Cabinet fixed
at the left of entrance at the right of entrance
(Figure 2)

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6.Mechanical Part Installation and Adjustment
6.1. Installation of cabinet
Please select the correct type of barrier ate according the specifications
of the place, and then fix the barrier cabinet with expansion bolts.
(refer to Figure 3)
6.2. Spring selection, installation and adjustment
The barrier gate is well-adjusted before delivery. If need to cut the
boom shorter, please re-adjust the spring balance to ensure the
smooth operation of the barrier. Also you can adjust the speed to
slower or faster when arm made longer or cut shorter
6.2.1. Spring selection
The length of spring prevails in kind, designing change without
notice. The spring selection please refer to the spring selection
table in the Appendix I of the Manual or which sticks on the door
of the barrier cabinet.
6.2.2. Spring installation, dis-assembly and replacement
Dismantlement steps: Keep the boom at vertical (open) position, see
figure1, loosen the spring fixing nuts on the bottom of the spring by
adjustable or 8th spanner, unscrew the fastening wing nuts in the
bottom of the spring by manual, then take off the spring.The steps for
installation and dis-assembly the spring are the opposite.
6.2.3. Spring force adjustment
When power off, adjust the springs balance to make sure the arm will stay
in the angle 45-60 degrees towards the horizontal, and not going down or
going up, which mean the spring force is well balanced.
7. Controller Wiring and Instructions
7.1. Controller interface explanations
(Figure 4)
All the electrical connections are done before delivery. The necessity
is to connect the power and grounding connection. Explanations and
instructions for the main function interfaces and indicator light is as
following:
7.1.1. 220V/110V Power supply DIP switch in power supply:
This barrier motor supports 24VDC power input, and controller support
12V DC power input. There are two power supplies, one is 220V or
110V input(by DIP switch) while output is 24V DC, and another input is
110~220V AC while output is 12V DC. So one is for motor power
supply, and another is for control board power supply. the DIP switch is
Expansion Bolts
Press bars
(According to the supplementary size)
(According to the supplementary size)
(Figure 3)

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toggled in before delivery, if need to change the input voltage, please
toggle the switch cap into correct position before power on .
7.1.2. Motor interface:
The 24V DC brushless/servo motor has 8 wires connected to control board.
7.1.3. Power interface:
Power supplies output 24/12V DC to control board, one is supply power to
motor, one is supply power to control unit.
7.1.4. R&G (LED) light power supply:
There is power supply specially for R&G light, if you connect to 24V or
12V power supply, the R&G light input should be consistent.
7.1.5. R&G light interface:
When boom falling down to horizontal position, red light will
keep lighting; when boom lifting up to vertical position, green light will
keep lighting. During the boom falling down or lifting up, the red light will
keep lighting. (Please refer to Appendix III for wire diagram)
The interface also can be used to output open limit signal and close limit
signal, Please check wiring Figure 4 for reference(Optional output).
7.1.6. Wire control signal input interface:
This interface is dry contact input signal, UP/ DOWN / STOP connect
with “COM ”, the control board will respond accordingly. User can use
this interface to connect with parking system, and it can
also wiring connected to button switch to control the barrier. (Please refer
to Figure 4 for for main control board wire control)
7.1.7. Photocells interface:
This interface is dry contact input signal, only for responding opening
when shorts circuit the terminal “Photocells” during closing. This is
mostly use for prevent damage when boom falling. So normally
photocells are installed paralleled and under the arm. Boom will keep
open, or will auto-reverse when there are obstacles between photocells.
7.1.8. Loop detector interface:
This interface is dry contact input signal, only for responding to auto
cl o s ing after signal in put an d then di s a ppeared. So fi rs t it
should received dr y con ta ct or re lay input , after th e input
signa l di sappear ed, boom will auto fal ling to clo s ed
7.1.9. RS485 interface:
This interface is used for communication between computer and
SFMCU control unit. We provide SDK for customers to develop
software to receive barrier gate status and control barrier gate
operations.
7.1.10. Battery interface:
This interface is used for battery, the battery can be used to keep
barrier gate working normal when power off.
7.1.11. Other interface(Arm detection):
Currently it’s used for arm detection. This function is not open
unless needed, you can open this function from menu settings.
Please see Appendix VI for reference.
7.1.12. SET button:
3 buttons for menu setting, INC, SET, DEC, setting guidance please refer
to Appendix V
7.1.13. Manual control button
‘UP’, ‘DOWN’, ‘STOP’ , these 3 buttons allow you to control barrier
gate open, close and stop by manual. The stop button also used as save
setting button.
7.2. Controller auto-detect after power-on description.
When the arm is in open position, the controller should re-confirm the close
position of boom after power-on or resume power: The barrier gate will
auto close slowly one time by default. This require the boom are installed,
if not controller can not close to right position. During the re-confirming
process, it detects all open and anti-bumping signal interface, and it will
stop learning if there is signal. After finish leaning, the boom stays at the
down limit position and Buzzer will beep one time.
If spring installed but no boom, or there is obstacles on the boom during
down process, or the spring and boom in serious imbalance, need to
remove the obstruction or adjust the spring, then power-on again.
If boom is in closing position when, please do not hold or stop the arm
move, the barrier gate will confirm it’s close position very soon.
8. Boom horizontal and vertical fine adjustment
8.1 Horizontal adjustment:
Power off first. And loosen the two
screws(see figure 5) on balance
rotating arm a little but not totally
loosed, then rotate barrier arm to
make the active swing arm to
mechanical limit position. In this
situation, keep the arm in
horizontal status, and fasten the
Figure 5

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two screws on balance rotating arm.
8.2 Vertical adjustment
After 8.1 finished, power on(make sure arm installed), after system
started, press ‘UP’ button to check the vertical position. If not, please
follow menu settings to adjust DP10. For example, barrier arm not full
90 degrees open, increase the value of DP10. If open more than 90
degrees, decrease the value of DP10 too, setting details please refer to
appendix VI.
9. Working Codes meanings and error code solutions
9.1. When power-on, press “UP” or “DOWN” button, there is no
reaction on the boom.
9.1.1. Check up the power supply and the fuse.
9.1.2. Check if the remote controller matches the radio receiver; or check
up the battery inside and then change it if it is lack of power.
9.1.3. Check whether there is co-channel interference, and press the
buttons on the control board to check if can work.
9.1.4. Check up if the external protection circuit is failure or in
protection status. Check up the condition of photocell and loop detector are
lighting.
9.2. The barrier gate closes half, and then stop learning, during
controller self-test after power-on.
9.2.1. Check up if the boom is installed, the barrier gate need to work
with boom if springs installed.
10.Warranty and Service Items
10.1. Free service is offered for component parts in one year warranty
time.(not includes the barrier boom and remotes)
10.2. Lifetime service with charge accordingly.
10.3. Technical questions are supported.
10.4. The below items and situations are not included in the range of
free service:
10.4.1. The user does not follow the instruction and cause any damage of
the product.
10.4.2. The power supply is not stable, over the range of permitted
voltage or not accordant to safety electric using standard.
10.4.3. The user installs or uses the product in wrong methods, cause
damage to the appearance of product.
10.4.4. Natural disaster causes damage to the product.
10.4.5. Warranty time is over.
10.4.6. Service items are out of our promises.
11. Maintenance
11.1. Keep the barrier gate clean.
11.2. Check the joints ever month in case of any loose parts.
11.3. Check the balance status of spring after the barrier gate running 1
million times; change new springs after running 3 million times, to avoid
spring breaking due to excessive fatigue.
11.4. Check the easily worn-out parts every half year and renew it.
11.5. Remote control distance will be shortened or not work in cases like
big object screening, battery exhausting, extreme weathers.
12. Packing List
Name
Specification
Quantity
Unit
Application
Screws, Nuts, Flat
Pad
M12*70
2
sets
Fixing the boom
Boom Fixing Bar
1
pcs
Fixing the boom
Cabinet Fixing Bar
2
pcs
Fixing the cabinet
Expansion Screws
M14*150
4
sets
Fixing the cabinet
Support Post
1
pcs
Optional
Radio Emitter
1
pcs
Optional
Keys
2
pcs
For cabinet door
Remote Controller
2
pcs
Manual
1
pcs
Appendix I. Table of Spring Selection and
Suggested Max Speed with Boom Length
This mechanism comes standard with 1 pcs 3.5mm and 1pcs 4.5mm
springs. If the standard springs don't meet the actual boom length
requirement, please replace or add the corresponding spring.

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Appendix II : Remote Control Coding
When you need to add remote remote controller, please coding the
new remote controller code same as previous ones.
Coding method: open the remote controller, take out the battery,
there is dial plate, the direction is from right to left. The solder
between middle port and top port is state “1”. The solder between
middle port and bottom port is state “0”. Empty is state “X”. The
code as below is
10XX0X1X (Warning: please take out the battery before coding!).
Appendix III: Wiring Diagram for R&G Light
Interface
Appendix IV: Wiring Diagram for up and down
limit output
No need Power
Boom Length(Meter: M)
Spring Diameter Φ (mm)
Suggested max
speed
Straight Boom
Link Hole Selection
2≥L≥2.5
empty
3.5
0.6
4≥L≥3
empty
4.5
0.9
4.5≥L>4
3.5
4.5
1.2
6≥L>4.5
4.5
4.5
2
Folding arm
2≥L≥2.5
1.5
4≥L≥3
1.8
4.5≥L>4
1.8
6≥L>4.5
2
2-Fence Boom
4>L≥3
4.5
4.5
2
4.5≥L≥4
5.5
5.5
2.5
3-Fence Boom
3≥L≥2
4.5
4.5
2
4≥L>3
5.5
5.5
3

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Appendix V: System Menu Setting Procedures
Note：When you quit and save the menu setting, please set the menu
to POO, then press the SET to RUNX, then it is OK, You also can press
‘STOP’ button to quit and save menu setting too. And then resume
power to test.
Appendix VI: Setting Menu Explanations
LP01: Working mode(0 is Continuous testing mode，1 is Normal working mode)
LP02：Auto delay time setting.(0-60, 0 is NO auto close, for example，3 means
barrier gate will auto close in 3 sec after opened)
LP03：RS485 address(0-255)(optional)
RS485 communication equipment address (barrier gate or control board)
LP04：Default
DP01: Max open speed range(1-16)
The highest speed when opening
DP02: Opening brake pulse duration(0-255)
The speed need to be controlled to achieve when opening to close position,
the bigger the value, the slower the speed controlled, vice verse. Default
value is 5.
DP03: The stating brake angle of opening (37-90)
The starting angle of braking when opening
DP04: Max braking strength when opening(0-10)
The strength of braking when opening
DP05: Max close speed range(1-16)
The highest speed when closing
DP06: Closing brake pulse duration(0-255)
The speed need to be controlled to achieve when closing to close position,
the bigger the value, the slower the speed controlled, vice verse. Default
value is 5.
DP07: Max braking strength when closing(0-10)
The strength of braking when closing
DP08: Default
DP10: Opening angle (0-100)
Horizontal degree is 0, when power on, barrier gate will auto close to find
0position, open to position degree is about 90 degrees. Sometimes the
degrees will more than or less than because of mechanical parts
matching or precision issues.
DP11：The lowest running speed(1-16)
The end speed of barrier gate opening or closing to position. The longer
the arm, the bigger the value. Normal value is 1, if too big, barrier arm
will be shake. If over loaded, can increase the value by one
DP12: First speed/Max auto revers speed.(1-16)
Closing Speed of auto finding 0 point (First power on or resume power),
also the maximum auto-revers speed. Normal value 5 or 6.
Normally, just need to adjust DP04/05/07/08 when arm is shaking in closing or
opening, others default.
Non-User Menu
NP02: Reset control board
Enter this menu, display P-H, long press button INC unitle display P-F,
then all parameters are default.
NP03: Arm detection
R
U
N
0
Power on
0
P
0
Press SET
P
0
Press INC
1
0
0
Press SET
1
0
0
Press INC
2
0
Press SET
1
P
0
Press DEC
0
P
Press SET
R
U
N
0
L
L
Note:
SET is Function Key
INC is Increase
DEC is Decrease
Menu in&out is P00
Menu has 3 series ：
L is Logical menu
D is Drive menu
N is Non-users menu
This is Cyclic Menu
When system in work, Digitron displays RUNX
Press ‘STOP’ to save
and quit menu
Or

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0 is no arm detection(default), 1 is with arm detection, when no arm
detected, barrier gate not working.
NP07: Motor forward/Reversal(000/001)
Appendix VII Digitron Display Code and Meanings
digitron display
meaning
STAT (START)
The system is starting
RESU(RESUME)
The gate is resetting
CHAS(CHACK SENSOR)
Sensor check
E-PL(ERROR PULSE)
Motor Default Phase
E-CS
Gate operation overtime
RUNX（X is the system operation
Mode and the Setting Value of LP02）
System Normally Operating
dPXX
Menu Driven Display
NPXX
no User Menu Display
P-H
Dates resuming to be Default Value
P-F
Dates resuming Default Value
NOPR（NO POWER）
Opening when no power
TEST
Gate self testing
INXX(IN NUM)(xxthe entering
vehicle quantity display)
the entering vehicle quantity display
LPXX
Logic Menu Display