Sunoptic Surgical S400T User manual

LIT0129Sunoptics Surgical® Rev. A
(English) Page 1 of 8
S400T
Titan 400 Illuminator
Service Manual
6018 Bowdendale Avenue
Jacksonville, FL 32216
Customer Service: 904 737 7611 FAX [phone]
Toll Free 877 677 2832

Titan 400 Xenon Illuminator Service Manual
LIT0129Sunoptics Surgical® Rev. A
(English) Page 2 of 8
TABLE OF CONTENTS
Page
INTRODUCTION………………………………………………………………….. 3
TECHNICAL SUPPORT SERVICES…………………………………………..… 3
GENERAL THEORY OF OPERATION ………………………………………… 4-5
CIRCUIT BREAKER REPLACEMENT……………………………………………5
SHUTTER REPLACEMENT………………………… …………………………… 5
I.R. FILTER ASSEMBLY REPLACEMENT……………………………………… 6
POWER SUPPLY REPLACEMENT …………………………………………… 6
COOLING FAN REPLACEMENT………………………………………………….7
REPLACEMENT PARTS ………………………………………………………… 7
Figure 1. ……………………………………………………………… …………… 8

Titan 400 Xenon Illuminator Service Manual
LIT0129Sunoptics Surgical® Rev. A
(English) Page 3 of 8
INTRODUCTION
This manual has been prepared to aid in the repair and maintenance of the
Titan 400 Xenon Illuminators.
The procedures and instructions contained in this document are to be used by
qualified technical personnel only. Some procedures may have live exposed
circuitry and wiring which could be hazardous if contacted with. Use extreme
caution when working on equipment that has power applied to it.
TECHNICAL SUPPORT SERVICES
In the event that you experience difficulty or need technical assistance, please
contact our technical support staff at [phone] or by fax at [phone].
Please have the following information ready when you call:
•MODEL NUMBER
•SERIAL NUMBER
•DETAILED DESCRIPTION OF THE PROBLEM

Titan 400 Xenon Illuminator Service Manual
LIT0129Sunoptics Surgical® Rev. A
(English) Page 4 of 8
GENERAL THEORY OF OPERATION
The Titan 400 illuminator general operation is as follows. Please consult Fig. 1
for wiring information.
A.C. POWER DISTRIBUTION
The Titan 400 Xenon Illuminators are based around a universal input power
supply. Input line voltages of 100-120V ˜ and 220-240V ˜ at 50/60 Hz are applied
at the Power Input Model via a Hospital grade power cord. The input power is
then filtered by a low leakage current EMI Filter. Over-current protection is
provided by two 6 Amp circuit breakers. A single-pole interlock switch provides
operator safety, which is located on the front side of the door.
DC POWER DISTRIBUTION
DC power for the other system components is generated by the lamp power
supply. In addition to the 15 volts DC lamp power, it generates +12 VDC. The 12
VDC is used to power cooling fan and the elapsed lamp hour meter.
INTENSITY CONTROL
A rotating stainless steel disc that is placed in front of the lamp controls intensity.
The disc contains holes in varying sizes and patterns. Manual lamp intensity
control is made via a front panel mounted knob.
LAMP POWER AND IGNITION SYSTEM
The lamp used in the Titan Xenon Illuminators is a 400 watt ceramic arc lamp.
For ignition of the lamp to occur, it takes a high voltage pulse of approximately 23
KV. The power supply generates a pulse of approximately 400-600 volts, which
is then stepped up to the 23 KV pulse by the igniter module circuitry. Connection
to the lamp is made via two banana jacks.
The lamp power and ignition system consists of the lamp power supply, lamp
base assembly, and the lamp cartridge assembly. In the event you have a power
supply failure, it is recommended that the power supply be returned to
SUNOPTICS TECHNOLOGIES®for servicing. When power supply is switched
on, the DC supplies come up to voltage immediately. The lamp power supply
has a built in delay of 1 to 2 seconds before it will attempt to start the lamp. If the
lamp is unsuccessful at igniting, the power supply will try 6 to 10 times in rapid
succession before ceasing. After successful ignition, the supply switches to a 15
VDC output at approximately 27 amps of current.

Titan 400 Xenon Illuminator Service Manual
LIT0129Sunoptics Surgical® Rev. A
(English) Page 5 of 8
COOLING SYSTEM
Cooling is provided by a 86CFM, 12 VDC fan. Air is drawn through the sides of
the unit, across the power supply and lamp, and exhausted through the rear
mounted exhaust louver. An infrared filter which is located between the lamp
lens and the lamp housing provides additional cooling of the light. This filter
blocks the infra-red “heat” from the output turret while passing the visible light,
thus lowering the temperature of the instruments and cables. Caution should still
be used as there are still potentially hazardous temperatures at the turret.
PARTS REPLACEMENT PROCEDURES
The following procedures are meant to aid the technician/engineer in replacing
defective or damaged components. These procedures are meant to be used by
qualified personnel only. Extreme caution should be used and all necessary
safety precautions taken when working on this equipment.
CIRCUIT BREAKER REPLACEMENT
1. Disconnect the illuminator from the power source.
2. Remove the 11 cover screws on the sides of the unit.
3. Open lamp access door and lift the top cover straight up and off the unit.
Set aside.
4. Using an ohmmeter, verify which circuit breaker is defective.
5. Remove the defective circuit breaker and replace with the new one.
6. Replace the top cover making sure the lamp access door is over the lamp
cartridge.
7. Replace the 11 cover screws and secure.
SHUTTER REPLACEMENT
1. Disconnect the illuminator from the power source.
2. Remove the 11 cover screws of the unit.
3. Open lamp access door and lift the top cover straight up and off the unit.
Set aside.
4. Remove the clip and belt.
5. Pull of the shutter assembly.
6. Replace the shutter assembly with the new one.
7. With the control turned fully clockwise, align the shutter in such a way that
it does not cover the hole in the front panel. Replace the clip and belt.
8. Replace the top cover making sure the lamp access door is over the lamp
cartridge.
9. Replace the 11 cover screws and secure.

Titan 400 Xenon Illuminator Service Manual
LIT0129Sunoptics Surgical® Rev. A
(English) Page 6 of 8
I.R. FILTER REPLACEMENT
CAUTION: Before performing this procedure, be sure the unit has cooled
to room temperature. The lamp cartridge and IR filters operate
at very high temperatures.
1. Disconnect the illuminator from the power source.
2. Open the lamp access door and remove the lamp, gently rocking from
front to back. Set lamp aside.
3. Loosen the two bottom screws holding the IR filter by inserting a 10”
Philips screwdriver through the fan guard in the back of the unit.
4. Slip the IR filter out and replace with the new filter ensuring that the new
filter is clean and free of fingerprints. Note that the arrow on the side of
the filter must point toward the lamp and the filter is off axis by
approximately 15 degrees.
5. Re-tighten the lower two screws that secure the IR filter.
6. Place the unit back on its feet. Install the lamp, being sure it has totally
seated, and close the access door.
POWER SUPPLY REPLACEMENT
1. Disconnect the illuminator from the power source.
2. Remove the 11 cover screws in the sides of the unit.
3. Open lamp access door and lift the top cover straight up and off the unit.
Set aside.
4. Disconnect the fan lead connector, the AC power input connectors, and
the lamp output power wires from the power supply.
5. Set the unit on its side.
6. While holding the power supply with one hand, remove the 4 mounting
screws from the bottom of the unit.
7. Place the new power supply in the unit so all 4 holes line up with the
power supply standoffs. Secure with the 4 mounting screws from the
bottom.
8. Place the unit back on its feet.
9. Reconnect the fan lead connector, the AC power input connectors, and
the lamp output power wires to the power supply.
10. Replace the top cover making sure the lamp access door is over the lamp
cartridge.
11. Replace the 11 cover screws and secure.

Titan 400 Xenon Illuminator Service Manual
LIT0129Sunoptics Surgical® Rev. A
(English) Page 7 of 8
COOLING FAN REPLACEMENT
1. Disconnect the illuminator from the power source.
2. Remove the 11 cover screws in the sides of the unit.
3. Open lamp access door and lift the top cover straight up and off the unit.
Set aside.
4. Disconnect the fan lead connector and the hour meter wiring harness
connector from the power supply.
5. Remove the rivets holding the fan shroud to the housing. Lift fan shroud
from unit and set aside.
6. Remove the fan mounting screws and nuts. This will free the fan louver
also.
7. Replace the fan assembly with the airflow blowing out the back of the unit.
The fan leads should be coming out of the fan at the tip and against the
back panel.
8. Secure the fan mounting screws with the nuts.
9. Slide the Fan shroud into place and rivet the unit to the housing.
10. Reconnect the fan lead connector and the hour meter wiring harness
connector to the power supply.
11. Replace the top cover making sure the lamp access door is over the lamp
cartridge.
12. Replace the 11 cover screws and secure.
REPLACEMENT PARTS
DESCRIPTION PART NUMBER
Replacement Lamp Module I4009411-400W
EMI Filter I4009402
400-Watt Xenon Power Supply I4009405
Circuit Breaker I4009403
IR Filter I4009615
Power Input Module I4009400
Shutter Assembly SSX0086
Cooling Fan I4009410
For parts not listed here, call our Technical Service Department listed at the front of the
manual.

Titan 400 Xenon Illuminator Service Manual
LIT0129Sunoptics Surgical® Rev. A
(English) Page 8 of 8
FIGURE 1
Code Part number Description qty
S1 I4009400 Input module power switch 1
CB1/CB2 I4009403 Circuit breaker 2
F2 I4009402 EMI filter 1
P1 I4009405 Power supply 1
S2 I1104000 Limit Switch 1
S3 I2000041 Reset switch 1
S4 I4009404 Lamp switch 1
F1 I4009410 Fan, 12 VDC 1
HR1 I2000012 Hour Meter 1
L1 I4009411-400W or I4009450 Xenon lamp Module 1
TMI I4009424 Timer delay 1