Sunsystem Burnit pell bio series Owner's manual

TECHNICAL PASSPORT

INSTALLATION and OPERATION MANUAL

FOR AUTHORIZED INSTALLER / SERVICE SHOP

PELLET BURNER

Pell BIO series

Version i0.4.5

INSTALLATION and OPERATION MANUAL

TABLE OF CONTENTS

1. EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS ........................... 3

2. PRODUCT DESCRIPTION ............................................................................... 6

3. FUEL ............................................................................................................. 7

4. TRANSPORTATION OF THE PELLET BURNER ................................................. 9

5. DELIVERY OF THE PELLET BURNER ............................................................ 9

6. STORAGE OF THE PELLET BURNER .............................................................. 10

7. INSTALLATION OF THE BURNER .................................................................. 10

8. BURNER OPERATING .................................................................................. 15

9. CONTROLLER UNIT ...................................................................................... 18

9.1. Controller view. Explanation of buttons and indicators ............................... 18

9.2. User menu ................................................................................................... 20

9.3. Installer menu ............................................................................................. 22

10. SETTING OUTPUT MODES OF OPERATION OF THE PELLET BURNER ........... 28

11. WARRANTY TERMS ..................................................................................... 30

12. TECHNICAL FEATURES ................................................................................. 32

13. RECYCLING .................................................................................................. 35

INSTALLATION and OPERATION MANUAL

1. EXPLANATION OF SYMBOLS AND

SAFETY INSTRUCTIONS

1.1. Explanaonofsymbols

CAUTION! - Important

recommendaon or warning

concerning safety condions during

installaon and operaon of the pellet

burner

DANGER! - fault or improper use

may cause injury or be hazardous

to life of humans or animals.

FIRE HAZARD! - fault or improper

installaon and operaon may

cause re.

INFORMATION - Important

informaon on the proper

operaon of the product.

1.2. Requirements to pellet burner

installaonroom

This manual contains important

informaon for the safe and correct

installaon, start-up and trouble-free

operaon and maintenance of the pellet

burner.

The pellet burner can be used for heang

rooms only in the manner described in

this manual.

The applicaon and any other was the

area of operaon is not recommended by

the manufacturer and is not responsible

for the occurrence of defects or failures.

Note the pellet burner type data

indicated on the factory rang label and

the technical data provided in chapter 12

in order to ensure proper operaon of

the product.

1.2.1. Instruconstoboilerinstaller

During installaon and operaon, the

country-specic requirements and

regulaons must be observed:

• local construcon regulaons on

installaon, air supply and exhaust

gas extracon as well as chimney

connecon.

• regulaons and norms concerning the

ng of the heang installaon with

safety devices.

iUseonlyoriginalBURNiTparts



WARNING! Installation and

setting the pellet burner should

be done by an authorized

specialist/serviceshopandmust

follow the safety instructions

andrulesofoperation.



DANGERofintoxication,

suffocation.

Inadequate inflow of fresh air

to the boiler room may result in

dangerous leak of exhaust gases

during burner operation.

- Make sure the air inlets and

exhaust gas outlets are not

clogged or closed.

- If faults are not remedied

immediately, the burner must

not be operated

- The user must be provided with

written instructions on the fault

and the hazard it entails.

It is mandatory to assure a

backup power generator of

corresponding rated power!

(see 12.3)

INSTALLATION and OPERATION MANUAL

DANGER of fire when burning

flammablematerialsorliquids.

- Flammable materials/liquids

must not be left in close

proximity of the burner and

heating boiler.

- Instruct system user of the

allowed minimum clearances

from surrounding objects.

• Do not install the burner in sleeping

premises.

• Do not connect the burner to any other

air-intake systems .

• The burner must be connected to the

boiler as a heang device

• Improper installaon may cause re or

injury. Contact your local construcon

supervisory body in case you need

prior approval for installaon of this

product.

• Mandatory is the installaon of smoke

detectors in the room where the

burner is installed.

• Pellet burner is NOT designed for

installaon in motorhomes, caravans

etc.

1.2.2.Instruconstoinstallaonuser

DANGER of intoxication or

explosion

Toxic gases may be discharged

when burning waste, plastics,

liquids.

- Use only the fuels indicated in

this manual.

- In case of danger of explosion,

ignition or discharge of exhaust

gases in the room, stop the

pellet burner from operation.



CAUTION! Danger of injury

/ damage of system due to

incompetentoperation.

- The pellet burner must be

serviced only by persons familiar

with the operation manual.

- As a user, you are only allowed

to start the pellet burner up,

adjust the temperature of the

burner, shut the burner down

and clean it.

- Unattended children must not

be allowed access to premises

with running pellet burner

inside..

It is mandatory to assure a

backup power generator of

corresponding rated power!

(see 12.3)

Safetyrulesforuseroperaon:

- Operate the pellet burner on

recommended fuel only, and to that

end you must regularly inspect the

boiler room.

- Do not use ammable liquids for

ignion or increase of burner output.

- Collect ash in lid-covered reproof

containers.

- Clean the burner surface using non-

ammable agents only.

- Do not place ammable objects onto

the burner housing and heang boiler

cabinet or in their proximity. (see

diagram 1 for the minimum clearances)

- Do not store ammable materials in the

boiler room.

- Boilers, chimneys and other

connecons of mounted burner must

meet standards for re and emergency

safety of the country.

- It is mandatory to strictly observe

instrucons for connecng the burner

to power network as well as to all

INSTALLATION and OPERATION MANUAL

peripherals.

- Structural changes to burner by user

can cause damage to equipment or

injury.

- Do not allow contact transmission of

electrical wire or touch any part of the

boiler, where the surface temperature

can exceed 70 °C.

- Dismount the burner when the boiler

are heang alternave (mainly) of fuel

- wood, wood briquees, coal or other

fuel.

- This manual should be kept throughout

the lifeme of the burner.

;

CAUTION!Hotsurface!

Risk of burns if you touch the

running system. Burner housing,

body and flange are hot surfaces

during burner operation.

It is strictly prohibited to open

boiler inspection doors with the

burner running.

Also, exercise caution when

touching the observation port for

monitoring the burning process.

It may be hot.

INSTALLATION and OPERATION MANUAL

1.2.3. Minimum clearances for

installaon and combusbility of

construconmaterials

The applicable minimum clearances in

your country may dier from the ones

specied below. Please, consult your

installer.

The minimum distance from the burner,

heang boiler or exhaust gas pipe to

objects or walls must be at least 200 mm.

Diagram 1. Recommended clearances between the boiler with mounted burner and walls.

Table 1. Flammability of building materials

ClassА -

non-

combusble

Stone, bricks, ceramic

tiles, baked clay,

solutions, plaster free of

organic additives.

Class B -

hard

combusble

Gypsum board panels,

basalt fiber needled

felt, fiberglass board,

AKUMIN, Izomin, Rajolit,

Lignos, Velox, Heraklit.

ClassС1/С2-

Medium

combusble

Wood beech, oak

Wood softwood, layered

wood

Class C3 -

easy

combusble

Asphalt, cardboard,

cellulose, tar, fiberboard,

cork, polyurethane,

polyethylene.

For general safety considerations, we

recommend that the boiler be placed on a

foundation with height of 100 mm made

of class A material, see table 1.

INSTALLATION and OPERATION MANUAL

The feeder chute allows 360° rotaon

for its best convenient posioning

when connecng the pellet auger to the

hopper.

The burner grate is a removable part,

which allows for comfortable cleaning

and maintenance of the burner.

Diagram 2. Pellet burner Pell Bio design

•Built-incontroller.

The main control unit, located in the

burner, manages the enre heang

process. Controler funcons:

Controlerfuncons:

1) fully automated ignion and pellet

feed;

2) self-cleaning funcon (adjustable 1-6

mes over 24 hours at equal intervals),

programmable start me;

3) controls the operaon of the

circulaon pump of the central

heang;

4) controls the operaon of the pump of

the domesc hot water;

5) opon for control by room thermostat;

6) mer;

2. PRODUCT DESCRIPTION

The BURNiT Pell BIO pellet burner for hot

water boilers is designed to burn only

and exclusively wood pellets and it is

intended to heat up heang boilers. The

built-in control unit, automac cleaning

system and internal pellet auger ensure

the automated operaon of the burner

and opmal burning of the fuel.

2.1.Design.

The burner is made of high-quality

stainless steel able to withstand

temperatures of up to 1150°С. The

burner must be installed on a heang

boiler.

The burner consists of two parts:

combuson chamber tube and

external tube with sheet metal mantle.

Longitudinally, under the housing, there

are blow chamber, fuel ignion heater,

fan and power supply. On the upper part

of the burner there is a feeder chute

to which the pellet auger is aached.

The housing of the burner has been

designed to meet all regulatory safety

requirements (no sharp or protruding

elements) with operang temperature

not exceeding 50 °C.

The combuson chamber consists of two

tubes:

Ember resistant steel tube inside the

burner with holes for air intake along

its enre length, opening for the hot air

from the fuel ignion heater, opening for

photosensor.

Outer stainless steel tube. Between the

two tubes there is a gap which provides

for free circulaon of the air necessary

both for cooling and oxygen supply into

the combuson chamber.

INSTALLATION and OPERATION MANUAL

•Photo-sensor - monitors the power of

the burner ame

•Internalauger

•Dry contactless resistance heater

assuring ignion of fuel

•Innovave cleaning system of the

combuson chamber

•Air feed fan, step-regulated (0% to

100%).

2.2.Burnersafetydevices

•Elbow-shape feeder chute. The

geometrical shape of burner feeder

chute prevents backre entry from

burner into pellet hopper.

•Thermostac protecon (80°С). The

thermostac protecon is ed on the

feeder chute. When the surface of the

feeder chute reaches 80°С, the control

stops the feeding of pellets into the

burner and signals for fault.

•Fuse. In case of electrical fault in the

system of the burner (short circuit, high

current, etc.), the overload is borne by

the electrical fuse ed on the main

control panel of the burner (10 А).

•Power interrupon. In case of power

interrupon, all parameter sengs are

stored in the memory of the controller.

Upon the subsequent restart of the

burner, the controller resumes the

execuon of the program from the

point when the power interrupon

occurred

3. FUEL

All pellets are biomass manufactured

from common low-growing plants and

trees. The most common household type

pellets are made of sawdust and milled

wood chippings which are waste material

from wood used in the producon of

logs, furniture and other products. Wood

is the richest raw material which does

not have any impact on the producon

costs of food products or ethyl alcohol

(ethanol). The raw material is processed

under high-pressure and temperature

and is pressed to produce small-size

cylindrical pellets. The producon

process may ulize so wood material

(such as sowood, pine), hardwood (oak)

as well as recycled waste wood. Wood

pellets are produced in hammer mills or

wood pellet plants. The energy output

from wood and sunflower pallets.Is very

high.This undoubtedly makes pallets

made from Sunflower seed the bio fuel

of the future.As a comparison, burning

two kilos of sunflower pallets is equal ,in

terms of energy output, to burning a liter

of liquid fuel.

Sunflower pallets are made from

sunflower seed husks, which are a

byproduct generated by oil mills and

various enterprises for the production

and procesing of nuts.The technology

used to produce them is common to the

one used to produce wood pallets.

Advantagesofwoodpellets:

Convenient storage. Pellet bags can be

stored on a small area in a dry garage,

basement, service room or shed.

INSTALLATION and OPERATION MANUAL

Easy loading. In most cases the boiler

hopper needs loading only once a week –

this depends on the hopper capacity.

Beercontroloffuelquanty. The small

size of the pellets allows for precise fuel

feeding. On the other hand, the supply

of air for reaching opmal combuson

eciency is easier to adjust since the

fuel quanty in the combuson chamber

remains constant and predictable.

Fuel eciency. High combuson

eciency is also determined by

consistently low moister content of

pellets (consistently under 10% as

opposed to 20% to 60% moisture content

of the logs). Low moisture content,

controlled fuel porons and precise air

seng means high combuson eciency

and very low carbon oxides in the ue

gases.

When purchasing pellets, ask

for conformity declaration

and certificate issued by an

accredited laboratory and

make sure the fuel meets the

requirements indicated in the

manual. If you purchase large

amount of pellets (bulk supply

for the entire heating season

for example), ask your supplier

to provde accurate and true

information about the storage

conditions.

-forsunflowerpallets:

We recommend pallets with a diameter

6-8mm, density 500-650 kg/m^3 and

calorific value 4.-5.2 kWh/kg. Ash content

- no more than 3-4 % and moisture up to

11%.

The optimal density of the pallets, which

guarantees their quality is in the range

525-625 kg per cubic meter. The moisture

contained in the pellets must not exceed

11%. Make sure that you store your fuel

in a dry and airy place.

The optimal quantity of ash in the pallets

is <= 3%. Said quantity contributes to

how often you need to clean your burner.

- forwoodpallets:

We recommend to use pellet with size of

6 - 8mm. Density 600 - 750kg/m3 heang

value 4.7 - 5.5 kWh/kg. Ash content – less

than 1% and moisture content up to 8%,

EN ISO 17225-2:2014.

The opmal density of the pellets which

guarantees their quality is 605-700 kg per

cubic meter.

Pellet moisture content must not exceed

10%. Make sure you store your fuel in a

dry and well-venlated place.

The opmal pellet ash content is ≤ 1%.

This also provides for less frequent

cleaning intervals for the burner.

The table below contains the parameters

which we recommend that you take into

consideraon when choosing fuel for

your „Pell-A” burner.

INSTALLATION and OPERATION MANUAL

4. TRANSPORTATION OF THE PELLET

When loading, transporng and

unloading of the device appropriate

safety equipment must be used in

accordance with Direcve 2006/42/SE.

Product must be in original packaging

following the instrucons on the label -

to be protected from adverse weather

condions (snow, rain and dust) from

Table 2. European Certification of Wood Pellets for Heating Purposes

Parameters Units ENplus-A1 ENplus-A2 EN-B

Diameter mm 6 (± 1)

8 (± 1)

6 (± 1)

8 (± 1)

6 (± 1)

8 (± 1)

Lenght mm 15 ≤ L ≤ 40 1) 15 ≤ L ≤ 40 1) 15 ≤ L ≤ 40 1)

Bulk dentsity kg / m2≥ 600 ≥ 600 ≥ 600

Caloric/heang value MJ / kg ≥ 16,5-19 ≥ 16,3-19 ≥ 16,0-19

Humidity /moisture Ма .-% ≤ 10 ≤ 10 ≤ 10

Dust Ма .-% ≤ 1 3) ≤ 1 3) ≤ 1 3)

Mechanical durability Ма .-% ≥ 97,5 4) ≥ 97,5 4) ≥ 96,5 4)

Ash Ма .-% 2) ≤ 0,7 ≤ 1,5 ≤ 3,5

Melng point of ash °C ≥ 1200 ≥ 1100 -

Chlorine content Ма .-% 2) ≤ 0,02 ≤ 0,02 ≤ 0,03

Sulfur content Ма .-% 2) ≤ 0,03 ≤ 0,03 ≤ 0,04

Nitrogen content Ма .-% 2) ≤ 0,3 ≤ 0,3 ≤ 1,0

Copper content mg / kg 2) ≤ 10 ≤ 10 ≤ 10

Chromium content mg / kg 2) ≤ 10 ≤ 10 ≤ 10

Arsenic content mg / kg 2) ≤ 1,0 ≤ 1,0 ≤ 1,0

Cadmium content mg / kg 2) ≤ 0,5 ≤ 0,5 ≤ 0,5

Mercury content mg / kg 2) ≤ 0,1 ≤ 0,1 ≤ 0,1

Plumbum content mg / kg 2) ≤ 10 ≤ 10 ≤ 10

Nickel content mg / kg 2) ≤ 10 ≤ 10 ≤ 10

Zinc content mg / kg 2) ≤ 100 ≤ 100 ≤ 100

the shocks, and other acvies likely to

cause damage. In case of malfuncon of

the fan or the motor drive (noise, fricon)

or failure of high-tech elements such as

broken LCD screen, contact your nearest

authorized service center for repairs and

maintenance.

- Dimensions of the packaging of the

burner: 450х350х750 mm

- Dimensions of the packaging of the

auger: 260х120х1700 mm

1) Not more than 1% of the pellets may be longer than 40 mm, max. Length 45 mm;

2) Dry weight;

3) Particles <3.15 Mm, particulate matter, before handing over the goods;

4) Measurementswithlignotesterlimitvalue≥97,7%byweight.

Table of contents

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